Operating instructions S3G800BN3621 - ebm

S3G800-BN36-21
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
Translation of the original operating instructions
CONTENTS
1. SAFETY REGULATIONS AND NOTES
1
1.1 Levels of hazard warnings
1
1.2 Staff qualification
1
1.3 Basic safety rules
1
1.4 Electrical voltage
1
1.5 Safety and protective functions
2
1.6 Electromagnetic radiation
2
1.7 Mechanical movement
2
1.8 Emission
2
1.9 Hot surface
2
1.10 Transport
2
1.11 Storage
2
1.12 Disposal
3
2. PROPER USE
3
3. TECHNICAL DATA
4
3.1 Product drawing
4
3.2 Nominal data
5
3.3 Data according to ErP directive
5
3.4 Technical features
5
3.5 Mounting data
5
3.6 Transport and storage conditions
5
3.7 Electromagnetic compatibility
6
1.3 Basic safety rules
4. CONNECTION AND START-UP
6
4.1 Connecting the mechanical system
6
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
4.2 Connecting the electrical system
6
4.3 Connection of the cables
7
4.4 Factory settings
7
4.5 Connection screen
8
4.6 Checking the connections
9
; Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.
4.7 Switch on device
9
; Replace loose connections and defective cables immediately.
4.8 Switching off the device
9
5. INTEGRATED PROTECTIVE FUNCTIONS
9
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
10
6.1 Cleaning
10
6.2 Safety test
10
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
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S3G800-BN36-21
Operating instructions
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example if you reach into the running device or your hands are
sucked into it.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade
detaching at maximum speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.6 Electromagnetic radiation
Translation of the original operating instructions
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.
→ Verify that the entire setup is EMC compliant.
1.7 Mechanical movement
DANGER
Rotating device
Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
DANGER
Flying parts
Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
1.8 Emission
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature at the electronics enclosure
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.10 Transport
WARNING
Transport of fan
Injuries from slipping or falling.
→ Only transport the fan in its original packaging. # Transport
the fan "lying flat", in other words with the axis vertical.
→ Secure the fan(s) so that nothing can slip or fall, for
example using a lashing strap.
1.11 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.
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S3G800-BN36-21
Operating instructions
1.12 Disposal
2. PROPER USE
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
●
Only using the device in stationary systems.
●
Carrying out all maintenance.
●
Moving air with a density of 1.2 kg/m³.
●
Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
●
Operating the device with all protective features in place.
●
Minding the operating instructions.
Improper use
Translation of the original operating instructions
Using the device in the following ways is particularly prohibited and
may cause hazards:
●
Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
●
Operation in medical equipment with a life-sustaining or lifesaving
function.
●
Operation with external vibrations.
●
Moving solids content in flow medium.
●
Painting the device
●
Connections (e.g. screws) coming loose during operation.
●
Moving air that contains abrasive particles.
●
Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
●
Moving air that contains dust pollution, e.g. suctioning off saw dust.
●
Operating the device close to flammable materials or components.
●
Operating the device in an explosive atmosphere.
●
Using the device as a safety component or for taking on safetyrelated functions.
●
Operation with completely or partially disassembled or modified
protective features.
●
In addition, all application options that are not listed under proper use.
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S3G800-BN36-21
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
Direction of air flow "V"
Connection line PVC AWG18, 5x crimped core-end sleeves
Connection line PVC AWG22, 3x crimped core-end sleeves
Translation of the original operating instructions
1
2
3
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Operating instructions
S3G800-BN36-21
Mounting position
3.2 Nominal data
Motor
M3G112-GA
Phase
Nominal voltage / VAC
Nominal voltage
range / VAC
Frequency / Hz
1~
230
200 .. 277
Type of data definition
Speed / min-1
Power input / W
Current draw / A
Max. back pressure / Pa
Min. ambient temperature
/ °C
Max. ambient
temperature
/ °C
ml
600
440
1.9
70
-25
Condensate discharge
holes
Operation mode
Motor bearing
Technical features
50/60
60
Touch current acc.
IEC 60990 (measuring
network Fig. 4, TN
system)
Motor protection
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
3.3 Data according to ErP directive
Installation category
Efficiency category
Variable speed drive
Specific ratio*
*
Cable exit
Protection class
A
Static
Yes
1.00
Specific ratio = 1 + pfs / 100 000 Pa
Actual
Overall efficiency ηes / %
Efficiency grade N
Power input Ped / kW
Air flow qv / m³/h
Pressure increase total psf / Pa
Speed n / min-1
42.6
51.5
0.39
9565
58
590
Request
2013
27.1
36
Request
2015
31.1
40
Translation of the original operating instructions
Data definition with optimum efficiency.
Product conforming
to standard
Approval
Shaft horizontal or rotor on bottom; rotor
on top on request
Rotor-side
S1
Ball bearing
- Output 10 VDC, max. 10 mA
- Alarm relay
- Motor current limit
- PFC, active
- Soft start
- Control input 0-10 VDC Control
interface with SELV potential safely
disconnected from the mains
- Over-temperature protected
electronics / motor
- Line undervoltage / phase failure
detection
<= 3.5 mA
Thermal overload protector (TOP) wired
internally
Variable
I (if protective earth is connected by
customer)
EN 61800-5-1; CE
CCC; EAC
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
3.5 Mounting data
For depth of screw, see chapter 3.1 Product drawing
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
The ErP data is determined using a motor-impeller combination in a standardised
measurement configuration.
Strength class for
mounting screws
3.4 Technical features
You can obtain additional mounting data from the product drawing if
necessary.
Mass
Size
Surface of rotor
Material of electronics
housing
Material of blades
Material of guard grille
Number of blades
Blade angle
Direction of air flow
Direction of rotation
Type of protection
Insulation class
Humidity class
16.5 kg
800 mm
Coated in black
Die-cast aluminium, coated in black
Press-fitted sheet steel blank, sprayed
with PP plastic
Steel, phosphated and coated in black
plastic
5
0°
"V"
Clockwise, seen on rotor
IP 54
"B"
F4-1
8.8
3.6 Transport and storage conditions
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+80 °C
-40 °C
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Operating instructions
S3G800-BN36-21
3.7 Electromagnetic compatibility
4. CONNECTION AND START-UP
EMC interference
immunity
EMC harmonics
EMC interference
emission
4.1 Connecting the mechanical system
Acc. to EN 61000-6-2 (industrial
environment)
Acc. to EN 61000-3-2/3
Acc. to EN 61000-6-4 (industrial
environment)
CAUTION
Cutting and crushing hazard when removing the fan
from the packaging
→ Carefully remove the device from its packaging, only
touching the guard grille. Make sure to avoid any shock.
→ Wear safety shoes and cut-resistant safety gloves.
CAUTION
Heavy load when taking out the device
Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging
together.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Install the undamaged device according to your application.
4.2 Connecting the electrical system
DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.
Electric shock, risk of injury
Translation of the original operating instructions
→ Make sure that sufficient protection against accidental contact
is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
CAUTION
Electrical voltage
The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole separating switch.
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
NOTE
Interferences and failures are possible
Maintain a distance to the power supply line when routing the
control lines of the device.
→ Ensure a sufficiently large clearance.
Recommendation: clearance > 10 cm (separate cable
routing)
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S3G800-BN36-21
Operating instructions
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.2.1 Prerequisites
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
Fig. 1: Fan installed lying flat, cable routed as a water trap.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
; The bushing must not be kinked during this process.
; Make sure that the cable is routed in the form of a loop (water trap).
Fans installed in upright position
Earth wire contact resistance to EN 61800-5-1
Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.
4.2.2 Idle current
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.
Translation of the original operating instructions
4.2.3 Locked-rotor protection
Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).
4.3 Connection of the cables
Fig. 2: Cable routing for fans installed in upright position.
The cables must always be routed downwards.
External leads are brought out of device.
4.4 Factory settings
; First connect the "PE" (protective earth) connection.
Factory settings with which the device is pre-set by ebm-papst.
●
Connect the lines according to your application. When doing so,
observe chapter 4.5 Connection screen.
4.3.1 Cable routing
No water may penetrate along the cable in the direction of the cable exit.
Fans installed lying flat
Operation mode
Group adress
Fan / device adress
Max. PWM / %
Min. PWM / %
Save set value to
EEPROM
Set value control
Control function
PWM controlling
1
1
100
0
No
Analog
Positive (heating)
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Operating instructions
S3G800-BN36-21
Translation of the original operating instructions
4.5 Connection screen
No.
1
Conn.
1,2
Designation
PE
1
1
1
1
2
2
3
4
5
6
8
11
N
L
COM
NC
0-10 V
10 VDC
Colour
green/
yellow
blue
black
white 1
white 2
yellow
red
2
12
GND
blue
Function / assignment
Protective earth
Supply voltage, neutral conductor, 50/60 Hz
Supply voltage, phase, 50/60 Hz
Floating status message contact, break for failure (2 A, max. 250 VAC, min. 10 mA, AC1)
Floating status message contact, break for failure
Control input, set value 0-10 VDC, impedance 100 kΩ, SELV
Voltage output 10 VDC (+/-3%), max. 10 mA, supply voltage for external devices (e.g.
potentiometer), SELV
Reference mass for control interface, SELV
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S3G800-BN36-21
Operating instructions
4.6 Checking the connections
5. INTEGRATED PROTECTIVE FUNCTIONS
; Make sure that the power is off (all phases).
; Secure it from being switched on again.
The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.
; Check the correct fit of the connection lines.
Malfunctions
4.7 Switch on device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Fire hazard
Rotor position detection error
Locked rotor
Line under-voltage (mains input
voltage outside of permitted
nominal voltage)
Description / Function of
safety feature
An automatic restart occurs.
; After the blockage is
removed, the motor restarts
automatically.
; If the mains supply voltage
returns to permitted values, the
motor restarts automatically.
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.
; Start the device by changing the input signal.
4.8 Switching off the device
Switching off the device during operation:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance work:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the supply voltage.
Translation of the original operating instructions
; When disconnecting, be sure to disconnect the earth wire connection
last.
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Operating instructions
S3G800-BN36-21
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Overtemperature of
electronics/motor
Insufficient cooling
Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
Ambient temperature
too high
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
Unacceptable
operating point
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.
Translation of the original operating instructions
Malfunction/error
Impeller running
roughly
Motor does not turn
Possible cause
Imbalance in rotating
parts
Mechanical blockage
Mains supply
voltage faulty
Faulty connection
Thermal overload
protector responded
Possible remedy
Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.
Switch off, deenergise, and
remove mechanical
blockage.
Check mains supply
voltage,
restore power
supply,
apply control signal.
De-energise, correct
connection, see
connection diagram.
Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out
Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Reduce the ambient
temperature.
Reset by reducing
control input to 0.
Correct the operating
point. Let the device
cool down.
If you have any other problems, contact ebm-papst.
6.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
washer.
→ Do not use any cleaners containing acids,
bases or solvents.
→ Do not use any pointed or sharp-edged objects to clean.
6.2 Safety test
NOTE
High-voltage test
The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you carry out the
high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.
What has to
be tested?
Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact
Check the
device for
damage to
blades and
housing
Mounting the
connection lines
How to test?
Frequency
Visual inspection At least every
6 months
Which
measure?
Repair or
replacement of
the device
Visual inspection At least every
6 months
Replacement
of the device
Visual inspection At least every
6 months
Fasten
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S3G800-BN36-21
Visual inspection At least every
6 months
Fasten
Visual inspection At least every
6 months
Replace wires
Visual inspection At least every
6 months
Open bore holes
Visual inspection At least every
6 months
Replace device
Translation of the original operating instructions
Mounting of
protective
earth connection
Check the
insulation of
the wires for
damage
Condensate
discharge
holes for
clogging, as
necessary
Weld seams
for crack
formation
Operating instructions
Item no. 50600-5-9970 · Revision 82547 · Release 2014-05-08 · Page 11 / 11
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