Operating instructions P2E076AC0601 - ebm

P2E076-AC06-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
Translation of the original operating instructions
CONTENTS
1. SAFETY REGULATIONS AND NOTES
1
1.1 Levels of hazard warnings
1
1.2 Staff qualification
1
1.3 Basic safety rules
1
1.4 Electrical voltage
1
1.5 Safety and protective functions
2
1.6 Mechanical movement
2
1.7 Emission
2
1.8 Hot surface
2
1.9 Transport
2
1.10 Storage
2
1.11 Disposal
2
2. PROPER USE
3
3. TECHNICAL DATA
4
3.1 Product drawing
4
3.2 Nominal data
5
3.3 Technical features
5
3.4 Mounting data
5
3.5 Transport and storage conditions
5
4. CONNECTION AND START-UP
6
4.1 Connecting the mechanical system
6
4.2 Connecting the electrical system
6
4.3 Connection of the cables
6
4.4 Connection screen
7
4.5 Checking the connections
8
4.6 Switch on device
8
4.7 Switching off the device
8
1.4 Electrical voltage
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
8
; Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.
5.1 Cleaning
9
; Replace loose connections and defective cables immediately.
5.2 Safety test
9
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 1 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ When working on the pump, switch off the mains supply
voltage and secure the latter from being switched on again.
→ Wait until the pump stops.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example by reaching into the running device with your hands.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. The guard must withstand
the kinetic energy of a fan blade detaching at maximum
speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.6 Mechanical movement
DANGER
Rotating device
Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
1.8 Hot surface
CAUTION
High temperature at the motor housing
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.9 Transport
CAUTION
Transport of pump
Crushing hazard
→ Wear safety shoes and cut-resistant safety gloves.
→ Transport the pump in its original packaging only.
NOTE
Transport of device
→ Transport the device in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a
clamping strap.
1.10 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.5 Transport and storage conditions.
1.11 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
Translation of the original operating instructions
→ Protect long hair by wearing a cap.
WARNING
Flying parts
Missing safety devices may cause agitator propeller parts to be
ejected resulting in bodily harm.
→ Take appropriate safety measures.
1.7 Emission
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 2 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for moving
water according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
●
Pumping water.
●
Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
●
Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
Pumping water that contains abrasive particles.
●
Operating the pump in an explosive atmosphere.
●
Using the pump as a safety component or for taking on safety-related
functions.
●
Operation with completely or partially disassembled or modified
protective features.
●
In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
●
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 3 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
Connection line silicone 4G, 4x brass lead tips crimped
Translation of the original operating instructions
1
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
P2E076-AC06-01
3.2 Nominal data
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
Motor
M2E068-CF
Phase
Nominal voltage / VAC
Frequency / Hz
1~
230
50
1~
230
60
Type of data definition
Valid for approval /
standard
Speed / min-1
Power input / W
Current draw / A
Motor capacitor / µF
Capacitor voltage / VDB
Capacitor standard
Max. ambient
temperature / °C
ml
CE
ml
CE
2600
90
0.40
2
400
45
2750
125
0.56
2
400
45
Pump capacity / m3/h
Max. Pumping head / m
1.0
6.8
1.1
8.4
ml = max. load · me = max. efficiency · fc = free conveying
cs = customer specs · cu = customer unit
3.4 Mounting data
For depth of screw, see chapter 3.1 Product drawing
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Strength class for
mounting screws
8.8
You can obtain additional mounting data from the product drawing if
necessary.
3.5 Transport and storage conditions
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+ 80 °C
- 40 °C
Subject to alterations
Translation of the original operating instructions
3.3 Technical features
Mass
Size
Surface of rotor
Material of impeller
Material of agitator
propeller
Material of pump
housing
Material of crossmember
Direction of rotation
Type of protection
Insulation class
Humidity class
Mounting position
Condensate discharge
holes
Operation mode
Motor bearing
Touch current acc.
IEC 60990 (measuring
network Fig. 4, TN
system)
Motor protection
Cable exit
Protection class
Product conforming
to standard
2.0 kg
76 mm
Coated in black
ABS plastic, 15 % fibreglass-reinforced
PE
ABS plastic, 15 % fibreglass-reinforced
Stainless steel
Clockwise, seen on rotor
IP 44
"B"
F2-2
Vertical
None
S1
Ball bearing
< 0.75 mA
Thermal overload protector (TOP) wired
internally
Variable
I (if protective earth is connected by
customer)
EN 60335-1; CE
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 5 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
4. CONNECTION AND START-UP
4.2.1 Prerequisites
4.1 Connecting the mechanical system
; Check whether the data on the type plate agree with the connection
data and the data of the operating capacitor.
WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the pump.
CAUTION
Cutting and crushing hazard when removing the pump
from the packaging
→ Carefully remove the device from its packaging. Make sure
to avoid any shock.
→ Wear safety shoes and cut-resistant safety gloves.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Install the undamaged device according to your application.
4.2 Connecting the electrical system
DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
4.2.2 Voltage control
With open loop speed control using transformers or electronic
voltage regulators (e.g. phase angle control), excessive current
may occur.
In addition, noises can occur with phase angle control
depending on the mounting situation.
4.2.3 Frequency inverter
Fit sinusoidal filters that work on all poles (live-live and liveearth) between the frequency inverter and the motor for
operation with frequency inverters.
Depending on how the device is installed, noises may occur.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
4.3 Connection of the cables
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
; First connect the "PE" (protective earth) connection.
→ Route cables such that they cannot be touched by any
rotating parts.
External leads are brought out of device.
; Connect the lines according to your application. When doing so,
observe chapter 4.4 Connection screen.
Translation of the original operating instructions
CAUTION
Electrical voltage
The pump is a built-in component and features no electrically
isolating switch.
→ Only connect the pump to circuits that can be switched off
with an all-pole separating switch.
→ When working on the pump, you must switch off the
system/machine in which the pump is installed and secure it
from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 6 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
4.4 Connection screen
blue
brown
black
green/yellow
Translation of the original operating instructions
U1
Z
U2
PE
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
P2E076-AC06-01
Operating instructions
4.5 Checking the connections
; Make sure that the power is off (all phases).
; Secure it from being switched on again.
; Check the correct fit of the connection lines.
4.6 Switch on device
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Apply the nominal voltage to the voltage supply.
4.7 Switching off the device
; Disconnect the device from the supply voltage at the main switch for
the supply line.
; When disconnecting, be sure to disconnect the earth wire connection
last.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not carry out any repairs.
Return the pump to the manufacturer for repair/replacement.
CAUTION
Electrical load on the capacitor after device is switched off
Electric shock, risk of injury
→ Discharge the capacitors before working on the device.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ When working on the pump, switch off the mains supply
voltage and secure the latter from being switched on again.
→ Wait until the pump stops.
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.
Malfunction/error
Impeller running
roughly
Possible cause
Imbalance in rotating
parts
Motor does not turn
Mechanical blockage
Translation of the original operating instructions
Mains supply
voltage faulty
Faulty connection
Thermal overload
protector responded
Overtemperature of
motor
Unacceptable
operating point
Ambient temperature
too high
Insufficient cooling
Possible remedy
Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.
Switch off, deenergise, and
remove mechanical
blockage.
Check mains supply
voltage,
restore power
supply.
De-energise, correct
connection, see
connection diagram.
Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out
Check operating point
Lower ambient
temperature if possible
Improve cooling
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
P2E076-AC06-01
If you have any other problems, contact ebm-papst.
5.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
washer.
→ Do not use any cleaners containing acids,
bases or solvents.
→ Do not use any pointed or sharp-edged objects to clean.
Translation of the original operating instructions
5.2 Safety test
What has to
be tested?
Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact
Device for
damage
Mounting the
connection lines
Mounting of
protective
earth connection
Check the
insulation of
the wires for
damage
Weld seams
for crack
formation
Check the ball
bearings to
ensure they
are quiet, can
move easily
and are free of
play
How to test?
Frequency
Visual inspection At least every
6 months
Which
measure?
Repair or
replacement of
the device
Visual inspection At least every
6 months
Visual inspection At least every
6 months
Visual inspection At least every
6 months
Replace device
Visual inspection At least every
6 months
Replace wires
Visual inspection At least every
6 months
Replace device
Manual check
by turning the
rotor in shut-off
state
Replace
device in case
of noise,
difficulty of
movement or
clearance of
the bearings
At least every
6 months
Fasten
Fasten
Item no. 10615-5-9970 · Revision 68158 · Release 2010-11-29 · Page 9 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com