SAG582126100 System Application Guide Spec. No. 582126100 (Model 702NBDB) Issue AH, July 4, 2012 Home SYSTEM OVERVIEW Description: -48VDC @ up to 10,000 amperes power system. This power system is designed to power a load while charging a positive grounded battery. This system is capable of operating in a battery-less installation or off-battery for maintenance purposes. The system is designed for operation with the positive output grounded. The NetSure™ 702NBDB DC Power System is an integrated power system containing rectifiers, intelligent control, metering, monitoring, and a bulk DC output panel. This power system consists of the following components. • Power Bays The system consists of one (1) Main Power Bay and up to four (4) optional Supplemental Power Bays. The Main and Supplemental Power Bays are equipped with six (6) Rectifier Module Mounting Shelves, each of which houses up to six (6) Rectifier Modules. Each Power Bay can be equipped with up to thirty-six (36) Rectifier Modules. Refer to PD588705000 for Rectifier Shelf and Rectifier Module information. The PD can be accessed via the CD (Electronic Documentation Package) furnished with your system. Each Power Bay contains a Monitor and Control Panel. In the Main Power Bay, this panel houses the Meter-Control-Alarm (MCA) assembly. This panel in the Main Power Bay also houses the LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Supplemental Power Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.) The Monitor and Control Panel in both Main and Supplemental Power Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, optional MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Supplemental Power Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with the LMS Expansion CPU circuit card.) • Rectifier Modules The Rectifier Modules provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the rectifier User Instructions for Rectifier Module information. The document can be accessed via the CD (Electronic Documentation Package) furnished with your system. Main Bay Page 1 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) • Home MCA (Meter-Control-Alarm) The MCA controls the operation of the Rectifier Modules and provides power system control, metering, monitoring, and alarm functions. MCA Local Control Panel: This panel is located on the front of the Main Power Bay and contains a keypad, display, and indicators for local MCA user interface. MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of Form-C relay contacts for customer external alarms. These relays are user programmable for various power system alarms. The MCA can interface with up to sixteen (16) MCA relay circuit cards. MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. The MCA can interface with up to sixteen (16) MCA I/O circuit cards. • Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card, optional LMS Expansion CPU circuit card, optional LMS I/O circuit cards, optional LMS Expansion Cabinets, and optional LMS Expansion Assemblies. The LMS Main CPU circuit card is mounted in the Main Power Bay. The 582126100 List 11 Customized Main Bay is factory equipped with one (1) LMS 4-input analog circuit card (586505500 List 20), two (2) LMS 8-input binary circuit cards (586505500 List 31), and three (3) LMS 4-output relay circuit cards (586505500 List 40). The 582126100 List 13 Main Bay comes with (2) 514348 6-output Form C relay cards. If a Supplemental Power Bay is to be equipped with optional LMS I/O circuit cards, it must contain an LMS Expansion CPU circuit card. LMS Expansion Cabinets and LMS Expansion Assemblies are available that mount into customer racks and equipment. The LMS Monitoring System is factory integrated within each Power Bay, and requires no additional customer interconnections within the Power Bay. Simple cable connections between Power Bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be provided to monitor equipment external to the power system. The LMS input circuit cards monitor a variety of analog, binary, and temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment. The LMS Monitoring System can be accessed via a local port, a modem port, an optional TL1 port, and an Ethernet port (for Telnet access, Web access, SNMP access, optional TL1 access, and Email Supplemental Bay Page 2 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home alarm reporting). The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics. The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card is equipped with a modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting. Refer to SAG586505000/SAG586505500 for further LMS information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system. • Bulk DC Output Panel The Bulk DC Output Panel provides landing points for connection of customer power leads. • Applications The NETSURE™ 702NBDB Power Bay is capable of interfacing with NETSURE™ 801NL-B Distribution Bays (Spec. No. 582140001). ® The NETSURE™ 702NBDB Power Bay is capable of interfacing with Vortex Power Systems (VPS). The NETSURE™ 702NBDB is capable of interfacing with legacy power systems. Refer to the wiring diagrams in the Installation Instructions (Section 6027). Refer also to Dual MCA Option Cable in the ACCESSORY DESCRIPTION section. Page 3 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home Family: NETSURE™ Spec. No.: 582126100 Model: 702NBDB Power Bay Input Voltage The power bay requires twelve (12) nominal 208/240 volts AC, three phase, 50/60 Hz, inputs. Each input supplies three (3) single-phase rectifier modules. Rectifier Input Voltage Nominal 208/240 volts AC, single phase, 50/60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. Output Voltage: -48 Volts DC, adjustable Output Capacity: System: Power Bay: Rectifier Module (PCU) 10,000 Amperes, maximum 2,000 Amperes, maximum 1R483200 and 1R483200e: 55.2A @ -58VDC to 66.6A @ -48VDC Agency Approval: Listed UL 1950 Framework Type: 7’ x 23” Relay Rack, Seismic Zone 4 Mounting Width: 23 Inches, nominal Mounting Depth: 17.50 Inches Access: Front Access for Installation, Operation, and Maintenance. Supplemental Bay(s) Available: Four (4) Control: Microprocessor Color: Bay and Rectifier Module Faceplates: Textured Gray (Spec. M500-147) Rectifier Shelf and Rectifier Modules Bodies: Bright Zinc Plating (Spec. M500-53) Environment: -40°C to +40°C (-40°F to +104°F) Page 4 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home 582126100 Power Bay Diagram Top Mount AC Input Termination Panels (P/O List 11, 12 and 13) Bulk Output Panel (P/O List 11, 12 and 13) (See Monitor and Control Diagram) List 11: Customized Main Power Bay List 12: Supplemental Power Bay Rectifier Module Mounting Shelf (P/O List 11, 12 and 13) List 13: Main Power Bay Rectifier Module See Also System Overview Table of Contents List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation Front View Page 5 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home 582126100 Power Bay Monitor and Control Diagram P/O List 11: MCA/ROUTER Circuit Card (Main Power Bay) P/O List 12: ROUTER Circuit Card (Supplemental Power Bay) Battery Charge Temperature Compensation Probe Connector P/O List 13: MCA/ROUTER Circuit Card (Main Power Bay, Customizable) POWER FA * ETHERNET * Main Bay Only 3A 3A 3A CAN BUS * RS-485 ECH 1 ECH 2 * TEMP ECH 3 L D M S S M F1 F2 M C A F3 Front View LMS Main CPU Circuit Card (P/O List 11, Customized Main Power Bay), (P/O List 13, Main Power Bay) or Optional LMS Expansion CPU Circuit Card (Supplemental Power Bay) Available MCA Input/Output (I/O) Circuit Cards MCA Customer Alarm Relay Circuit Card (Six [6] Form-C Contacts) MCA Analog Input/Output and Binary Input Circuit Card Refer to SAG586505000/SAG586505500 Page 6 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 TABLE OF CONTENTS System Overview Picture List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation SYSTEM OVERVIEW................................................................................................................................................. 1 582126100 Power Bay Diagram .......................................................................................................................... 5 582126100 Power Bay Monitor and Control Diagram ...................................................................................... 6 TABLE OF CONTENTS ............................................................................................................................................. 7 LIST DESCRIPTIONS ................................................................................................................................................ 9 List 11: Main Power Bay, Customized ............................................................................................................ 9 List 12: Supplemental Power Bay ................................................................................................................. 10 List 13: Main Power Bay ............................................................................................................................... 11 ACCESSORY DESCRIPTIONS ............................................................................................................................... 12 Rectifier Module, High-Efficiency (P/N 1R483200E)....................................................................................... 12 Rectifier Module (P/N 1R483200) ..................................................................................................................... 12 Rectifier Module Mounting Position Blank Cover Panel (P/N 21140440)..................................................... 12 Distribution Bays (P/N 58214000116) .............................................................................................................. 12 Main Battery Termination Bars (MBTB’s) ....................................................................................................... 13 Optional Battery Charge Temperature Compensation Probe (P/Ns 107021 and 106824).......................... 13 Optional LMS Expansion CPU Circuit Card (Supplemental Power Bays) (P/N 506153) ............................ 14 Optional MCA Six (6) Output Form-C Relay Circuit Card (P/N 514348) ....................................................... 14 Optional MCA Analog Input/Output and Binary Input Circuit Card (P/N 524550) ....................................... 14 LMS Options ...................................................................................................................................................... 15 Replacement/Additional MCA Network Cable ................................................................................................ 15 Replacement/Additional LMS Network Cable ................................................................................................. 15 Dual MCA Option Cable .................................................................................................................................... 16 Replacement Control Fuses ............................................................................................................................. 17 Replacement Components ............................................................................................................................... 17 Wiring Notes ...................................................................................................................................................... 18 DC Output Connections ................................................................................................................................. 18 AC Input Connections .................................................................................................................................... 18 Relay Rack Frame Grounding Connections .................................................................................................. 20 External Alarm, Reference, and Control Connections ................................................................................... 20 Wiring Illustrations ............................................................................................................................................ 21 DC Output Connections ................................................................................................................................. 21 AC Input Connections .................................................................................................................................... 22 Relay Rack Frame Grounding Connections .................................................................................................. 23 External Alarm, Reference, and Control Connections ................................................................................... 24 SPECIFICATIONS.................................................................................................................................................... 25 1. System ........................................................................................................................................................... 25 1.1 Environmental Ratings ............................................................................................................................. 25 1.2 Compliance Information ........................................................................................................................... 25 1.3 Local Controls and Indicators ................................................................................................................... 25 2. MCA ................................................................................................................................................................ 25 2.1 Standard Features .................................................................................................................................... 25 3. Rectifier Module, high efficiency (Model R48-3200e, Spec. No. 1R483200e) ......................................... 39 4. Rectifier Module (Model R48-3200, Spec. No. 1R483200) ......................................................................... 39 5. LMS Monitoring System ............................................................................................................................... 39 PHYSICAL SIZE INFORMATION ............................................................................................................................ 40 Overall Dimensions - Main and Supplemental Power Bays .......................................................................... 40 Page 7 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Overall Dimensions - Optional Digital Battery Charge Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) ..................................................................................................... 41 RELATED DOCUMENTATION ................................................................................................................................ 42 REVISION RECORD ................................................................................................................................................ 43 Page 8 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home LIST DESCRIPTIONS List 11: Main Power Bay, Customized Features ♦ Provides common equipment for one (1) Main Power Bay rated for up to 2000 amperes. ♦ Mounted in a 7'H x 23"W seismic rated (Zone 4) relay rack (P/N 543160). ♦ Provides six (6) 58870500003 Rectifier Module Mounting Shelves. ♦ Provides thirty-six (36) Rectifier Module mounting positions. ♦ Provides pre-wired top mounted AC input termination panels that accept twelve (12) three-phase AC input branch circuits, one (1) per three Rectifier Module mounting positions. AC input termination panels accept (12) 3/4" conduit fittings (six per side). ♦ Provides the MCA/Router Assembly and Local MCA Control Panel. ♦ Provides the LMS Main CPU circuit card equipped with dual MCA (586505500 List 78), WEB Interface (586505500 List 81), LMS Rectifier Sequencing (586505500 List 82), and SNMP Option (586505500 List 89). ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, optional MCA I/O circuit cards, and/or optional LMS I/O circuit cards. The 582126100 List 11 Bay is factory equipped with one (1) LMS 4-input analog circuit card (586505500 List 20), two (2) LMS 8-input binary circuit cards (586505500 List 31), and three (3) LMS 4-output relay circuit cards (586505500 List 40). ♦ Provides the LMS Modem Assembly (586505500 List 70). ♦ Provides a digital temperature compensation probe, P/N 107021. ♦ Provides custom software configuration. Refer to drawing C58212610011 for detail. Restrictions Only one (1) Main Power Bay per power system required. Ordering Notes 1) Order up to thirty-six (36) Rectifier Modules per bay, P/N 1R483200 or P/N 1R483200e, as described in the ACCESSORY DESCRIPTIONS section. 2) If desired, order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifier module mounting position in the system, as described in the ACCESSORY DESCRIPTIONS section. 3) Order optional MCA customer alarm relay circuit card(s) as required, P/N 514348, as described in the ACCESSORY DESCRIPTIONS section. 4) Order optional MCA Analog Input/Output and Binary Input circuit card(s) as required, P/N 524550, as described in the ACCESSORY DESCRIPTIONS section. 5) Order LMS options as required, as described in the ACCESSORY DESCRIPTIONS section and per SAG586505000/SAG586505500. 6) Refer to DC Output Connections, AC Input Connections, and Relay Rack Frame Grounding Connections in the ACCESSORY DESCRIPTIONS section’s “Wiring Notes” and “Wiring Illustrations” for wiring requirements. 7) If the system is to be connected to an existing Vortex system with an MCA, order a Dual MCA Option Cable as described in the ACCESSORY DESCRIPTION section. Page 9 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home List 12: Supplemental Power Bay Features ♦ Provides common equipment for one (1) Supplemental Power Bay rated for up to 2000 amperes. ♦ Mounted in a 7'H x 23"W seismic rated (Zone 4) relay rack (P/N 543160). ♦ Provides six (6) 58870500003 Rectifier Module Mounting Shelves. ♦ Provides thirty-six (36) Rectifier Module mounting positions. ♦ Provides pre-wired top mounted AC input termination panels that accept twelve (12) three-phase AC input branch circuits, one (1) per three Rectifier Module mounting positions. AC input termination panels accept (12) 3/4" conduit fittings (six per side). ♦ Includes a Router Assembly for bay communication to the MCA in the Main Power Bay. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, optional MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA Network bay interconnect cable provided (Qty. 1 P/N 524726). Restrictions The system supports up to four (4) Supplemental Power Bays. Ordering Notes 1) Order up to thirty-six (36) Rectifier Modules per bay, P/N 1R483200 or P/N 1R483200e, as described in the ACCESSORY DESCRIPTIONS section. 2) If desired, order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifier module mounting position in the system, as described in the ACCESSORY DESCRIPTIONS section. 3) Order optional MCA customer alarm relay circuit card(s) as required, P/N 514348, as described in the ACCESSORY DESCRIPTIONS section. 4) Order optional MCA Analog Input/Output and Binary Input circuit card(s) as required, P/N 524550, as described in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Expansion CPU circuit card, P/N 506153, and LMS options as required, as described in the ACCESSORY DESCRIPTIONS section and per SAG586505000/SAG586505500. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 6) Refer to DC Output Connections, AC Input Connections, and Relay Rack Frame Grounding Connections in the ACCESSORY DESCRIPTIONS section’s “Wiring Notes” and “Wiring Illustrations” for wiring requirements. 7) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6027) for Network cabling requirements. Page 10 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home List 13: Main Power Bay Features ♦ Provides common equipment for one (1) Main Power Bay rated for up to 2000 amperes. ♦ Mounted in a 7'H x 23"W seismic rated (Zone 4) relay rack (P/N 543160). ♦ Provides six (6) 58870500003 Rectifier Module Mounting Shelves. ♦ Provides thirty-six (36) Rectifier Module mounting positions. ♦ Provides pre-wired top mounted AC input termination panels that accept twelve (12) three-phase AC input branch circuits, one (1) per three Rectifier Module mounting positions. AC input termination panels accept (12) 3/4" conduit fittings (six per side). ♦ Provides the MCA/Router Assembly and Local MCA Control Panel. ♦ Provides the LMS Main CPU circuit card equipped with WEB Interface (586505500 List 81), and SNMP Option (586505500 List 89). ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, optional MCA I/O circuit cards, and/or optional LMS I/O circuit cards. The 582126100 List 13 Main Bay comes with (2) 514348 6-output Form C relay cards. Restrictions Only one (1) Main Power Bay per power system required. Ordering Notes 1) Order up to thirty-six (36) Rectifier Modules per bay, P/N 1R483200 or P/N 1R483200e, as described in the ACCESSORY DESCRIPTIONS section. 2) If desired, order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifier module mounting position in the system, as described in the ACCESSORY DESCRIPTIONS section. 3) Order optional MCA customer alarm relay circuit card(s) as required, P/N 514348, as described in the ACCESSORY DESCRIPTIONS section. 4) Order optional MCA Analog Input/Output and Binary Input circuit card(s) as required, P/N 524550, as described in the ACCESSORY DESCRIPTIONS section. 5) Order LMS options as required, as described in the ACCESSORY DESCRIPTIONS section and per SAG586505000/SAG586505500. 6) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe in the ACCESSORY DESCRIPTIONS section. 7) Refer to DC Output Connections, AC Input Connections, and Relay Rack Frame Grounding Connections in the ACCESSORY DESCRIPTIONS section’s “Wiring Notes” and “Wiring Illustrations” for wiring requirements. 8) If the system is to be connected to an existing Vortex system with an MCA, order a Dual MCA Option Cable as described in the ACCESSORY DESCRIPTION section. The system should also be equipped with the dual MCA software option (586505500 List 78). Page 11 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home ACCESSORY DESCRIPTIONS Rectifier Module, High-Efficiency (P/N 1R483200E) Features ♦ Model R48-3200e, Spec. No. 1R483200E, 3200 watt / 48 volt high-efficiency rectifier module. ♦ Refer to the rectifier User Instructions (UM1R483500E) for Rectifier Module specifications. Restrictions For use in Spec. No. 588705000 Rectifier Module Mounting Shelf(s). Ordering Notes 1) Order as required. Each bay can be equipped with up to thirty-six (36) Rectifier Modules. Rectifier Module (P/N 1R483200) Features ♦ Model R48-3200, Spec. No. 1R483200, 3200 watt / 48 volt rectifier module. ♦ Refer to the rectifier User Instructions (UM1R483500E) for Rectifier Module specifications. Restrictions For use in Spec. No. 588705000 Rectifier Module Mounting Shelf(s). Ordering Notes 1) Order as required. Each bay can be equipped with up to thirty-six (36) Rectifier Modules. Rectifier Module Mounting Position Blank Cover Panel (P/N 21140440) Features ♦ Covers one (1) unused Rectifier Module mounting position. Ordering Notes 1) If desired, order a Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440, for each empty rectifier module mounting position in the system. Distribution Bays (P/N 58214000116) Ordering Notes ♦ When DC Load Distribution is required, order Distribution Bay 58214000116. Refer to SAG582140001 for information. Page 12 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Main Battery Termination Bars (MBTB’s) Ordering Notes 1) Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Refer to the EA3434-41xx Series MBTB’s drawings. Optional Battery Charge Temperature Compensation Probe (P/Ns 107021 and 106824) Note: The P/N 107021 probe is factory provided with the 582126100 List 11 bay. Features ♦ This system can be used with a Battery Charge Temperature Compensation Probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. See "Overall Dimensions - Optional Digital Battery Charge Temperature Compensation Probes P/N 107021 and P/N 106824" under PHYSICAL SIZE INFORMATION for a dimensional drawing. ♦ Allows Rectifier Module Battery Charge Temperature Compensation. ♦ Temperature Curve: Refer to Figure 1. Decreasing Voltage Increasing MAX W/T Adjustable from Float to 58.0V max.* SLOPE Adjustable from 0.0 V / °C to 0.2 V / °C FLOAT Determines Float Mode Output Voltage at 25°C. Adjustable from 46.0V to 57.0V max.* MIN W/T Adjustable from Float to 44V * Maximum setting is automatically limited to 1.0 volt less than HVSD setting. Decreasing Temperature Increasing +25°C (+77°F) Figure 1 Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe (Indicated parameters are user-adjustable via the associated MCA.) Ordering Notes 1) Order one Battery Charge Temperature Compensation Probe per power system, as required. Two probes are available. P/N 107021 has a 25-foot long cord and P/N 106824 has a 100 foot-long cord. Page 13 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Optional LMS Expansion CPU Circuit Card (Supplemental Power Bays) (P/N 506153) Home Features ♦ Allows LMS I/O cards to be installed in Supplemental Power Bays. Restrictions The LMS Monitoring System Expansion CPU circuit cards are mounted in Supplemental Power Bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the LMS Expansion CPU circuit card for Supplemental Power Bays that are to be equipped with LMS I/O circuit cards, P/N 506153. 2) Also order an LMS Network cable P/N 514640 per Replacement/Additional LMS Network Cables. Optional MCA Six (6) Output Form-C Relay Circuit Card (P/N 514348) Features ♦ Provides six relays each with one set of Form-C relay contacts. ♦ These relays are used for alarm applications and can be programmed by the user. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Main and Supplemental Power Bays. ♦ User maps relay to any or multiple programmable alarm functions. Restrictions Relay contacts rated for 2A at 30 volts DC. The system may contain up to sixteen (16) MCA Relay circuit cards. Ordering Notes 1) Order one (1) MCA Relay Circuit Card P/N 514348 for every six (6) sets of Form-C relay contacts to be provided by the MCA for customer external alarms. Optional MCA Analog Input/Output and Binary Input Circuit Card (P/N 524550) Features ♦ Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Main and Supplemental Power Bays. Restrictions The system may contain up to sixteen (16) MCA I/O circuit cards. Only one (1) P/N 524550 card can be installed per bay. Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Page 14 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Recommended to use current limiting resistors to protect binary input wiring. Home Ordering Notes 1) Order optional MCA Analog Input/Output and Binary Input Circuit Card P/N 524550 as required. LMS Options Features ♦ The LMS provides software options and I/O cards. Restrictions Note that the LMS WEB Interface (586505500 List 81), LMS Rectifier Sequencing (586505500 List 82), and SNMP Option (586505500 List 89) are factory provided with List 11. 586505500 List 81 and List 89 are provided with List 13. Ordering Notes 1) Refer to SAG586505000/SAG586505500 for ordering. Replacement/Additional MCA Network Cable Features ♦ MCA bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's MCA/Router (Main Power Bay) and Router (Supplemental Power Bays) circuit cards. ♦ Cable identification color is yellow. Restrictions Maximum combined cable length must not exceed 125 feet. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 524726 (15 feet) (factory provided with List 12) P/N 514645 (25 feet) P/N 514646 (50 feet) P/N 514647 (100 feet) Replacement/Additional LMS Network Cable Features ♦ LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also connects the LMS System to LMS Expansion Cabinets and Assemblies, if furnished. ♦ Cable identification color is blue. Restrictions Refer to SAG586505000/SAG586505500 (LMS System Application Guide) for maximum LMS network cabling length. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. Page 15 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) P/N 514640 (25 feet) (required when LMS Expansion CPU Card installed in Supplemental Power Bay) P/N 514641(150 feet) Dual MCA Option Cable Features ♦ This system can be connected to systems with an existing MCA as described in the Installation Instructions (Section 6027) and also the LMS documentation. Restrictions Connections to systems with an existing MCA require that the LMS Dual MCA Software Option be installed. Refer to SAG586505000/SAG586505500. Ordering Notes 1) To connect the two MCAs (via the LMS), order a proper length Dual MCA Option Cable from those listed below. P/N 526842 (25 feet) P/N 526843 (50 feet) 2) The existing Vortex system MCA must be equipped with the RS485 option, or the LMS1000 in the Vortex system must be equipped with the expansion CPU option. Refer to the Vortex and/or LMS1000 system documentation for information. Page 16 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Replacement Control Fuses Features ♦ Control fuses are located on the fuseblock mounted in the ‘Monitor and Control’ section of the bay. These fuses are not available for customer connected loads. Ordering Notes 1) Order replacement fuses as required per the following table. Desig. Function Size (Amperes) Type Part No. 3 SAN-O AX-1 248609200 -- -- -- LMS CPU Circuit Card Input Power -- F1 F2 F3 MCA/Router Circuit Card Input Power 3 SAN-O AX-1 248609200 -- Safety Fuse Cover -- SAN-O SAX-1 248898600 Table 1 Replaceable Control Fuses Replacement Components Ordering Notes 1) Refer to the following table. Item Part Number Rectifier Module 1R483200 eSure Rectifier Module, High-Efficiency 1R483200e MCA/Router Circuit Card (Main Power Bay) 509478 Router Circuit Card (Supplemental Power Bay) 509509 LMS Primary CPU Circuit Card (Main Power Bay) 545558 LMS Expansion CPU Circuit Card (Supplemental Power Bay) 506153 MCA Customer Alarm Relay Circuit Card 514348 MCA Analog Input/Output and Binary Input Circuit Card 524550 Temperature Probes 107021 (25’) 106824 (100’) Table 2 Replaceable Components Page 17 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home Wiring Notes Refer also to the next section, Wiring Illustrations. DC Output Connections Features ♦ 3/8-16 captive fasteners on 1" centers are provided for installation of customer provided DC output cables terminated in two-hole lugs. These are accessed from the front of each Power Bay. ♦ Refer to DC Output Connections under WIRING ILLUSTRATIONS for a diagram. Restrictions DC output cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NPFA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Maximum size of wire to be connected to a single lug position is 750 kcmil. Maximum lug width is 1.88 inches. AC Input Connections Features ♦ Pre-wired top mounted AC input termination panels are provided that accept twelve (12) three-phase AC input branch circuits, one (1) per three Rectifier Module mounting positions. The AC input termination panels accepts (12) 3/4" conduit fittings (six per side). ♦ Refer to AC Input Connections under WIRING ILLUSTRATIONS for a diagram. Restrictions Each power bay requires twelve (12) nominal 208/240 volts AC, three phase, 50/60 Hz, inputs. Each input supplies three (3) single-phase rectifier modules. Page 18 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Ordering Notes 1) Refer to the following table for recommended wire sizes and branch circuit protection. AC INPUT (to Top Mount AC Input Termination Panels) Connection Points for Two 3-Phase AC Input Feeds per Shelf are Provided Operating Ambient (1) Temperature Recm Branch Circuit (2, 3) Protection Recm 90°C (1) Wire Size Capacity Type 30°C 40 Amperes, 3-Pole 8 AWG 6 to 14 AWG Screw Clamp 40°C AC Input Terminals AC INPUT GROUND (to Top Mount AC Input Termination Panels) A Ground Bar is Provided in each AC Input Termination Panel Operating Ambient (1) Temperature Ground Bar Terminals (4) Recm 90°C (5) Wire Size Capacity Type 10 AWG 10 to 14 AWG Screw Clamp 30°C 40°C 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For operation in other ambients, apply derating factors listed in Table 310-16 of the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Recommendations based on Nominal Line Full Load Input Current of 29.3 Amperes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the panel. Frame ground terminals must be connected to earth ground, not power system neutral. 5 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. Table 3 Recommended AC Input Branch Circuit Protection and Wire Size Page 19 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home Relay Rack Frame Grounding Connections Features ♦ At the top of the relay rack is a set of 1/4” clearance holes on 5/8" centers for installation of a customer grounding lead terminated in a two-hole lug. ♦ Refer to Relay Rack Frame Grounding Connections under WIRING ILLUSTRATIONS for a diagram. Restrictions For relay rack grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NPFA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. External Alarm, Reference, and Control Connections Features ♦ External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay circuit cards. ♦ External Alarm, Reference, and Control connections are also made to the optional LMS I/O circuit cards installed in the system. ♦ Refer to External Alarm, Reference, and Control Connections under WIRING ILLUSTRATIONS for a diagram. Restrictions Refer to the system’s Installation Instructions (Section 6027) for MCA circuit card and MCA Customer Alarm Relay Circuit Card connection details. Refer to the LMS Installation Instructions (Section 5879) or the separate LMS I/O circuit card instructions (Section 5944) for LMS I/O circuit card connection details. Ordering Notes 1) Refer to the following table for recommended wire sizes. Terminals Capacity Type 28 to 16 AWG Screw Clamp Recm Wire Size 22 AWG for Loop Lengths Up to 200 ft. 18-20 AWG for Loop Lengths Over 200 ft. Table 4 Recommended Alarm, Reference, and Control Wire Size (TB1 on MCA Circuit Card) (TB1 on MCA Customer Alarm Relay Circuit Card) Page 20 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Wiring Illustrations DC Output Connections DC Output Positive BusBar (+) (Ground Return Bus) Front DC Output Negative BusBar (-) (Supply -48V Bus) Bulk DC Output Panel (details removed in illustration for clarity) 3/8-16 Captive Fastener on 1” Centers, 14 Places Front Page 21 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home AC Input Connections Front Rectifier Shelves are Numbered from 1 to 6, from Top to Bottom. Cover removed in illustration for clarity Rectifier Slots are numbered from 1 to 6, from left to right as viewed from the front. The rectifier slot position numbers are not related to the rectifier identification numbers provided by the MCA. Page 22 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Relay Rack Frame Grounding Connections 1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug. Top of Relay Rack Page 23 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home External Alarm, Reference, and Control Connections MCA/Router Circuit Card (Main Power Bay) MCA Customer Alarm Relay Circuit Cards and/or LMS Input/Output (I/O Circuit Cards) TB1 1 10 MCA/Router Circuit Card P/N 509478 (Main Power Bay) NC K3 COM NO 18 9 NC COM K6 NO NC K2 COM NO NC COM K5 NO NC K1 COM NO NC COM K4 NO 1 10 TB1 MCA Customer Alarm Relay Circuit Card P/N 514348 (Main and/or Supplemental Power Bays) Page 24 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home SPECIFICATIONS Note: For Rectifier Shelf specifications, refer to PD588705000. For Rectifier Module specifications, refer to UM1R483500E (Rectifier User Instructions). For LMS Monitoring System specifications, refer to SAG586505000/SAG586505500. 1. SYSTEM 1.1 Environmental Ratings 1.1.1 Operating Ambient Temperature Range: -40°C to +40°C (-40°F to +104°F). 1.1.2 Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F). 1.1.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of 0% to 95%, non-condensing. 1.1.4 Altitude: See PD588705000. 1.1.5 Mounting: This equipment is intended only for installation in a Restricted Access Location on or above a non-combustible surface. Clearance requirements are: (A) Recommended minimum aisle space clearance for the front of the relay rack is 2' 6". (B) Recommended minimum aisle space clearance for the rear of the relay rack is that which is specified for proper Rectifier Mounting Shelf ventilation. Refer to Rectifier Mounting Shelf Power Data Sheet PD588705000 for ventilation spacing requirements. Note: Minimum spacing specified for ventilation may not permit replacement of certain components such as busbars or Rectifier Mounting Shelves. 1.1.6 1.2 Heat Dissipation: 402.6 watts per square foot / foot. Special equipment room cooling may be required. Compliance Information (A) Safety Compliance: This unit meets the requirements of UL 60950, Standard for Information Technology Equipment, and is UL Listed as a power supply for use in Telephone, Electronic Data Processing or Information Processing Equipment. 1.3 Local Controls and Indicators 1.3.1 MCA Component Identification Indicator: Each MCA component (i.e. Bay Router Circuit Card, MCA Relay Circuit Card) contains an ID LED Indicator. The ID indicator illuminates Green when the component is OK, Red when the component has failed, and flashing yellow when the component is identified by the MCA. 1.3.2 See also ‘Local Status and Alarm Indicators’ in the MCA section of this document. 1.3.3 Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6028) for a complete description of the Controls and Indicators. 2. MCA 2.1 Standard Features 2.1.1 MCA Interface: A User can access the MCA locally via the MCA Control Panel located on the outside of the Main Power Bay. A User can also access the MCA via the LMS. Note: Option switches are provided to lockout changing adjustment/configuration/calibration settings via the MCA control panel and/or via the LMS. 2.1.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. Page 25 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging. Note: If the system is used with a digital battery charge temperature compensation probe or TXM, the MCA automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates. 2.1.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure. If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value. Note: If the system is used with a battery charge digital temperature compensation probe or TXM, typical equalize mode of operation is not used. 2.1.4 Output Mode of Operation Selection: There are four methods of placing the system from the float mode to the test/equalize mode. (A) Method 1 (Manual Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. A user must manually return the system to the float mode via the MCA interface. (B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). (C) Method 3 (Automatic Test/Equalize): THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED. This feature can be enabled or disabled by a user via the MCA. The default state is disabled. The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery On Discharge (BOD) alarm setpoint. The MCA’s default setting is for a multiplier of zero, which disables the Automatic Equalize feature. When the Automatic Equalize feature is enabled, if system voltage drops to less than the BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period. The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15 minutes has elapsed) places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period (the discharge time period includes the initial 15 minutes). The equalize time period can be set for 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. (D) Method 4 (External Test/Equalize): A user (or external equipment) places the system into the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods. 2.1.5 MCA Local Display: Provides digital metering of system load voltage and current, individual Rectifier Module output, and individual load shunts. Also displays system alarm messages and adjustment information, as detailed in Paragraph 2.1.13 (MCA Display). 2.1.6 MCA Meter Accuracy: ±0.01 V, ±0.005% / °C Page 26 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 2.1.7 MCA Remote Sense Maximum Voltage Drop Compensation: The maximum voltage drop that the Remote Sense can compensate is 400mV for 48V systems and 200mV for 24V systems. 2.1.8 MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Home Note: If the MCA should fail, the Rectifier Modules remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each Rectifier Module goes to 66 amperes. Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows. All adjustments can be performed locally via the MCA Control Panel, and most can be performed remotely via the LMS. (A) Rectifier Module Output Voltage (1) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 44.00 to 58.00 volts DC. The output voltage temperature coefficient does not exceed 0.01% per degree centigrade from -40°C to +65°C. Float voltage is factory set at 52.80 volts, unless otherwise specified. Equalize voltage is factory set at 53.50 volts, unless otherwise specified. (2) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. The float and test/equalize voltage range is the same as without battery charge digital temperature compensation. Float voltage is factory set at 52.80 volts, at 25°C battery ambient. Using battery and equipment manufacturers’ recommendations, the user selects the following temperature compensation curve parameters via the MCA. Refer to the Temperature Compensation Probe Curve provided in Figure 1. a) The temperature compensation slope in volts/°C. Adjustable from zero to 200 millivolts/°C. Factory set at 0V/°C (DIGITAL TC OFF). b) The maximum voltage limit in volts DC. Adjustable from float up to 58.00 volts DC, but automatically limited to 1.0 volt below the High Voltage Shutdown setting. Factory set at 56.50 volts. c) The minimum voltage limit in volts DC. Adjustable from float down to 44.00 volts DC, but automatically limited to 1.0 volt above the Low Voltage Disconnect Reconnect setting. Factory set at 52.00 volts. (B) Rectifier Module Current Limit: Adjustable from 10% to 121% of total system rated capacity at maximum rated output voltage. Factory set at 100% of rated capacity, unless otherwise specified. The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded. If a Rectifier Module fails, the MCA automatically resets each remaining Rectifier Module's current limit point to maintain this value. The MCA also insures that the current limit circuit on any Rectifier Module is not set above 121% of its capacity. The default current limit setting is the sum of each installed Rectifier Modules output rating. If an additional Rectifier Module is added to the system, the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed. Page 27 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) (C) Rectifier Module High Voltage Shutdown: Adjustable from 48.00 to 59.00 volts DC. Factory set at 56.00 volts, unless otherwise specified. Home (D) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 53.30 volts, unless otherwise specified. (E) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 54.00 volts, unless otherwise specified. (F) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 52.00 volts, unless otherwise specified. (G) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.00 volts, unless otherwise specified. (H) Total Load Current Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (I) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (J) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (K) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to 40°C, unless otherwise specified. (L) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified. (M) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (N) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (O) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set to off (disabled), unless otherwise specified. (P) Rectifier Module Sequencing: The time delay between turning individual Rectifier Modules on is adjustable from 1 to 20 seconds, or feature disabled. The Rectifier Module Sequencing feature is factory set to 15 seconds. (Q) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. (R) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified. (S) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified. 2.1.9 MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which is located on the MCA Control Panel. The audible alarm sounds when any alarm condition Page 28 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds. Home A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If another alarm condition occurs, the audible alarm again sounds. 2.1.10 Load Sharing: Digital active load sharing circuitry in each Rectifier Module balances the load proportionately among all rectifiers in a bay. The MCA provides a load sharing feature that automatically balances the load among multiple bays. 2.1.11 MCA Load Share Alarm: If Rectifier Modules fail to share the load the MCA turns on a Load Share Alarm. This alarm can be enabled or disabled by the customer. The factory default setting is to have the MCA Load Share Alarm 'enabled'. 2.1.12 Remote On/Off (TR): The operation of any or all Rectifier Modules can be inhibited (TR) via the MCA Control Panel or from the LMS. A Rectifier Module fail alarm is NOT issued. 2.1.13 MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events. 2.1.14 Rectifier Module Sequencing: The MCA can be set to provide Rectifier Module Sequencing. When the MCA senses an “AC Power is OFF to All Rectifier Modules” alarm, it turns off all Rectifier Modules. When the “AC Power is OFF to All Rectifier Modules” alarm clears, the MCA turns on Rectifier Module #1, then turns on the other Rectifier Modules starting with Rectifier Module #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or the communication link is broken during a Rectifier Module Sequencing routine, all Rectifier Modules turn on immediately. 2.1.15 MCA Power Share Feature: The MCA Power Share feature allows you to connect the Spec. No. 582126100 Power System to an existing DC power system instead of extending or completely replacing the existing power system. The MCA Power Share feature provides for the sharing of the total load in a controlled manner. When Power Share is programmed, the MCA in the 582126100 Power System adjusts PCU output voltage per load demands to ensure proper sharing between the two systems. For further information, request Application Note AN38. 2.1.16 MCA Alternate Current Limit Feature: The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external signal. The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user. A binary input on an installed MCA I/O circuit card is used to monitor the external signal that triggers the current limiting action. Page 29 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) 2.1.17 Local Controls: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6028) for a complete description. Location MCA Control Panel 2.1.18 NAME / Description Type Function Select Up Pushbutton Switch Function Select Down Pushbutton Switch Function Set Enter / Move Left / Move Right Pushbutton Switch Function Set Yes / + / i Pushbutton Switch Function Set No / - Pushbutton Switch Alarm Cutoff Pushbutton Switch Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6028) for a complete description. Location NAME / Description Type Message Display, Shows... MCA Control Panel • Active Alarms or "SYSTEM OK" • Various Measurement Items and Values • Various Inventory Items • Various Adjustment Items and Values • Various Operation Items --- • Various Configuration Items and Settings See Paragraph 2.1.13 "MCA Display". Alarm Cutoff LED - yellow Major LED - flashing red Minor LED - red AC LED - green/red Test/EQ LED - yellow Page 30 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) 2.1.19 SAG582126100 Issue AH, July 4, 2012 MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as follows. Home MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) NOTES EXAMPLE Main Power Bay 1 Bay # MCA/Router Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Second Bay 2 Fifth Bay 5 Bay # Rectifier (PCU) MCA Relay Circuit Card MCA Rectifier ID# within the Bay / # of Rectifiers Installed in System Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Rectifiers are identified from 1 to 36, as they are powered-up and recognized by the MCA. Main Power Bay, First Recognized Rectifier (w/ 36 rectifiers installed) 1-01/36 Second Power Bay, Third Recognized Rectifier (w/ 24 rectifiers installed) 2-03/24 Fifth Power Bay, Tenth Recognized Rectifier (w/ 12 rectifiers installed) 5-10/12 Bay # Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card Position # w/in Bay Card #1 = left slot, Card #7 = right slot. Relay # w/in Card Relay # (see External Alarm, Reference, and Control Connections under WIRING ILLUSTRATIONS) Main Power Bay, Relay Card in First Slot, Relay One on Card 1-1-1 Second Power Bay, Relay Card in Third Slot, Relay Four on Card 2-3-4 Fifth Power Bay, Relay Card in Seventh Slot, Relay Six on Card 5-7-6 Page 31 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) Bay # MCA I/O Circuit Card Card Position # w/in Bay NOTES Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card #1 = left slot, Card #7 = right slot. EXAMPLE Main Power Bay, I/O Card in First Slot 1-1 Second Power Bay, I/O Card in Third Slot 2-3 Fifth Power Bay, I/O Card in Seventh Slot 5-7 Fifth Bay, Top Left Bus, Set for B Designation 5-1B Companion Distribution Bay’s Distribution Bus (582140001) Bay # Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Distribution Bus # w/in Bay (A or B Designation) Distribution Bus #1 = Top Left, Distribution Bus #2 = Top Right, Distribution Bus #3 = Bottom Left, Distribution Bus #4 = Bottom Right, A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card. Sixth Bay, Top Right Bus, Set for B Designation 6-2B Seventh Bay, Bottom Left Bus, Set for B Designation 7-3B Seventh Bay, Bottom Right Bus, Designation Not Set 7-4 Companion Distribution Bay’s Distribution Device (582140001) Type Type = Breaker or Fuse or MISC 50-73. Bay # Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Distribution Point # w/in Bay Distribution Point = 1-12 (bottom - top, Top Left Bus, Bus #1). 13-24 (top - bottom, Top Right Bus, Bus #2). 25-36 (bottom - top, Bottom Left Bus, Bus #3). 37-48 (top - bottom, Bottom Right Bus, Bus #4). Note that distribution components may take more than one mounting position, designation number is the left most mounting position. Fifth Bay, Circuit Breaker Mounted in Position One, Bus 1 Set for A Designation Breaker 5-01A Sixth Bay, Fuse Mounted in Position Thirteen, Bus 2 Designation Not Set Fuse 6-13 Note: The optional bullet-device fuse panel is displayed as MISC 50-73. Page 32 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home 2.1.20 MCA Display: Presented next are illustrations from the MCA Menu Tree (Section 5886). Refer to the latest version of Section 5886 for the most recent MCA Menu Tree. Refer to the Power System User Instructions (Section 6028) for a complete description of menu items. Page 33 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel. (The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display, Line 4 also displays applicable navigation key codes, see previous page for explanation of codes.) MAIN ALARM MENU INITIALIZATION MENU ############ WAIT ## 1 A V########### 2 2A B CHECK VALUES BEFORE STARTING C FLOAT SETPOINT = vv.vvV D TEST/EQUALIZE = vv.vvV E HI VOLTAGE SHUTDOWN = vv.vvV F PCU CURRENT LIMIT = aaaaaA or PCU CURRENT LIMIT POWER SHARE or PCU CURRENT LIMIT ALT. LIMIT G H I J SYSTEM HI VOLTAGE #1 = vv.vvV L DISTRIBUTION GROUP A = aaaaaA M DISTRIBUTION GROUP B = aaaaaA N HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM O HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM Q R S T U LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS TEST EQUALIZE IS DISABLED or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT V 4 SYSTEM BATTERY IS ON DISCHARGE 5 SYSTEM HIGH VOLTAGE #1 ALARM 6 SYSTEM HIGH VOLTAGE #2 ALARM 7 1 SYSTEM BREAKER OR FUSE ALARM or ### SYSTEM BREAKER & FUSE ALARMS 12 BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV K P SYSTEM VOLTAGE IS VERY LOW 11 NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/ °C/F or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 40 55 66 AC POWER IS OFF TO ALL PCUs 1 PCU HAS FAILED or ### PCUs HAVE FAILED or NO PCUs ARE IN INVENTORY 1 DIST. PANEL HAS FAILED or ## DIST. PANELS HAVE FAILED or NO DIST. PANELS ARE IN INVENTORY 1 I/O BOARD HAS FAILED or ## I/O BOARDS HAVE FAILED or NO I/O BOARDS ARE IN INVENTORY 1 ROUTER HAS FAILED or ## ROUTERS HAVE FAILED or NO ROUTERS ARE IN INVENTORY 8 9 10 13 14 67 PCU B#-ID#/N# ON STANDBY 29 PCU B#-ID#/N# THERMAL LIMIT 52 DIST. PANEL B#-P#A/B NO RESPONSE 30 PCU B#-ID#/N# THERMAL STOP 53 GO TO DISTRIBUTION ALARM MENU PCU B#-ID#/N# HIGH AMBIENT PCU B#-ID#/N# LOAD SHARE 54 GO BACK TO MENU TREE BEGINNING 34 GO TO MAIN ALARM MENU 35 GO BACK TO MENU TREE BEGINNING 36 I/O BOARD ALARM MENU I/O BOARD B#-P# FAILURE ROUTER ALARM MENU ROUTER B# FAILURE GO BACK TO MENU TREE BEGINNING 95 96 MONITORING DOES NOT RESPOND GO BACK TO MENU TREE BEGINNING 28 PCU ALARM MENU PCU B#-ID#/N# FAILURE ### REMOTE PCUS HAVE FAILED GO TO MAIN ALARM MENU MONITORING INFORMATION or Monitoring Info LED Messages X DIST. PANEL B#-P#A/B A/B CHANGED 51 69 94 GO TO FUNCTION MENU DIST. PANEL B#-P#A/B LVD FAILURE 50 68 MINOR MONITORING ALARM(S) or Monitoring Minor LED Messages 104 48 DIST. PANEL B#-P#A/B PROCESSOR DIST. PANEL B#-P#A/B IS DUPLICATED PCU B#-ID#/N# 1 FAN SPEED PCU B#-ID#/N# 2+ FANS SPEED PCU B#-ID#/N# NO VOLT SENSE PCU B#-ID#/N# DUPLICATED 37 PCU B#-ID#/N# NO RESPONSE 38 GO TO PCU ALARM MENU 39 GO BACK TO MENU TREE BEGINNING I/O BOARD ALARM DETAIL MENU 93 MINIMUM COMPENSATION = vv.vvV F/CB/PI B#-P#A/B OVER CURRENT PCU B#-ID#/N# INHIBITED GO BACK TO MENU TREE BEGINNING MAJOR MONITORING ALARM(S) or Monitoring Major LED Messages W POSITION B#-P#A/B TYPE UNKNOWN 47 27 58 TEMPERATURE SENSOR NO SIGNAL 101 46 PCU B#-ID#/N# POWER FACTOR PCU B#-ID#/N# DC/DC CONV. GO BACK TO MENU TREE BEGINNING GO TO MAIN ALARM MENU 92 DISTRIBUTION GROUP B LOAD ALARM PCU B#-ID#/N# AC PHASE LOST 49 57 LOW TEMPERATURE #2 ALARM DISTRIBUTION GROUP A LOAD ALARM POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B PCU B#-ID#/N# FUSE/BREAKER 33 56 45 26 DISTRIBUTION ALARM MENU DIST. PANEL B#-P#A/B 41 FAILURE 43 DISTRIBUTION ALARM DETAIL MENU DIST. PANEL B#-P#A/B DISCONNECTED or 44 DIST. PANEL B#-P#A/B RECONNECT? GO TO MAIN ALARM MENU 32 91 100 25 GO BACK TO MENU TREE BEGINNING LOW TEMPERATURE #1 ALARM TOTAL LOAD CURRENT ALARM 24 17 90 99 PCU B#-ID#/N# AC LINE HIGH 23 16 80 CONTROLLER FAILURE #### THE CONTROLLER IS INITIALIZING 22 31 HIGH TEMPERATURE #2 ALARM 98 PCU B#-ID#/N# AC LINE OFF PCU B#-ID#/N# AC LINE LOW GO TO MAIN ALARM MENU 42 PCU B#-ID#/N# H.V. SHUTDOWN 21 1 REMOTE PCU HAS FAILED 89 97 FUSE ALARM MENU F/CB/PI B#-P#A/B IS OPEN PCU ALARM DETAIL MENU PCU B#-ID#/N# EMERG. STOP 20 15 88 THE DISPLAY DOES NOT RESPOND IT IS NOW hh:mm:ss dd-mon-yy ALARM LIMIT vv.vvV NOW AT vv.vvV HIGH TEMPERATURE #1 ALARM 102 READY TO START THE SYSTEM NOW? 3A, 4A, 5A, 6A 79 78 103 Z 19 1 RELAY BOARD HAS FAILED or ## RELAY BOARDS HAVE FAILED or NO RELAY BOARDS ARE IN INVENTORY MAXIMUM COMPENSATION = vv.vvV Y 18 HI VOLTAGE SHUTDOWN INPUT ACTIVE ALTERNATE CURRENT LIMIT ACTIVE 3 SYSTEM HI VOLTAGE #2 = vv.vvV TOTAL LOAD CURRENT = aaaaaA EMERGENCY STOP INPUT ACTIVE 59 60 61 62 81 RELAY ALARM MENU RELAY BOARD B#-P# FAILURE GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING 63 I/O BOARD B#-P# NO RESPONSE 64 GO TO I/O BOARD ALARM MENU 65 GO BACK TO MENU TREE BEGINNING 88A, 89A, 90A, 91A 70 ALARM LIMIT ttt°C/F NOW AT ttt°C/F Binary Input Customer Text Messages I/O BOARD B#-P# OVER CURRENT I/O BOARD B#-P# PROCESSOR I/O BOARD B#-P# IS DUPLICATED ROUTER ALARM DETAIL MENU ROUTER B# REMOTE SENSE OPEN 71 ROUTER B# INTERNAL SENSE OPEN 72 ROUTER B# PROCESSOR 73 ROUTER B# REPORTS AN ILLEGAL NODE 74 ROUTER B# IS DUPLICATED 75 ROUTER B# NO RESPONSE 76 GO TO ROUTER ALARM MENU 77 GO BACK TO MENU TREE BEGINNING RELAY ALARM DETAIL MENU RELAY B#-P#-R# IS STUCK RELAY BOARD B#-P# 83 PROCESSOR RELAY BOARD B#-P# IS 84 DUPLICATED 82 99A, 100A, 101A ALARM LIMIT aaaaaA NOW AT aaaaaA 85 86 87 RELAY BOARD B#-P# NO RESPONSE GO TO RELAY ALARM MENU GO BACK TO MENU TREE BEGINNING NORMAL DISPLAY MENU or REPLACE ### PCUs? AUTO IN ### A to (Sheet 2 of 4) Page 34 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) from (Sheet 1 of 4) A FUNCTION MENU (cont'd on next page) 105 VIEW THE SYSTEM MEASUREMENTS FLOAT MODE IS ACTIVE SET TEST/EQ? or TEST/EQ MODE ACTIVE SET FLOAT? 133 134 or TEST/EQUALIZE INPUT IS ACTIVE or TURN OFF POWER SHARE or TURN OFF ALTERNATE CURRENT LIMIT SAG582126100 Issue AH, July 4, 2012 ROUTER VOLTAGE MENU MEASUREMENT MENU 106 SYSTEM OUTPUT SENSE vv.vvV (REM) or SYSTEM OUTPUT SENSE vv.vvV (AVG) 107 108 ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV 118 GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING 120 GO TO SYSTEM LOAD MENU 121 GO BACK TO MENU TREE BEGINNING DISTRIBUTION LOAD MENU DIST. PANEL B#-P#A/B LOAD aaaaaA I/O BOARD B#-P# LOAD aaaaaA TOTAL SYSTEM LOAD aaaaaA TOTAL PCU OUTPUT aaaaaA or TOTAL PCU/RECTIFIER aaaaaA 109 130 TEMPERATURE SENSOR ttt°C/F 112 131 GO TO FUNCTION MENU TOTAL DISTRIBUTION LOAD aaaaaA or TOTAL AUXILIARY LOAD aaaaaA 132 GO BACK TO MENU TREE BEGINNING 113 DISTRIBUTION GROUP A LOAD aaaaaA 122 F/CB/PI B#-P#A/B LOAD aaaaaA 114 DISTRIBUTION GROUP B LOAD aaaaaA 123 GO TO DISTRIBUTION LOAD MENU REMOTE SYSTEM LOAD aaaaaA GO TO MEASUREMENT MENU 124 GO BACK TO MENU TREE BEGINNING 111 125 INVENTORY MENU 135 VIEW THE SYSTEM INVENTORY B to (Sheet 3 of 4) 149 150 161 171 181 191 192 199 200 1 PCU IS REPORTING or ### PCUs ARE REPORTING or NO PCUs ARE INSTALLED 1 PCU POSITION IS EMPTY or ### PCU POSITIONS ARE EMPTY or NO PCU POSITIONS ARE EMPTY or TOTAL PCU POSITIONS = ### 1 DIST. PANEL IS REPORTING or ## DIST. PANELS ARE REPORTING or NO DIST. PANELS ARE INSTALLED 1 I/O BOARD IS REPORTING or ## I/O BOARDS ARE REPORTING or NO I/O BOARDS ARE INSTALLED 1 ROUTER IS REPORTING or ## ROUTERS ARE REPORTING or NO ROUTERS ARE INSTALLED 1 RELAY BOARD IS REPORTING or ## RELAY BOARDS ARE REPORTING or NO RELAY BOARDS ARE INSTALLED TEMPERATURE SENSOR REPORTING or NO TEMPERATURE SENSOR MONITORING IS REPORTING or NO MONITORING IS INSTALLED SENSE VOLTAGE IS REMOTE INPUT or SENSE VOLTAGE IS AVERAGED CONTROLLER ASSEMBLY ############ 210 UPDATE THE INVENTORY 211 GO TO FUNCTION MENU 212 GO BACK TO MENU TREE BEGINNING 110 SYSTEM LOAD MENU 115 116 119 DISTRIBUTION LOAD DETAIL MENU PCU INVENTORY DETAIL MENU 117 GO BACK TO MENU TREE BEGINNING 139 PCU CURRENT MENU 140 126 PCU B#-ID#/N# aaaaaA 127 128 129 B#-ID#/N# SERIAL ##################### B#-ID#/N# BOOT ##################### RECTIFIER OUTPUT aaaaaA GO TO MEASUREMENT MENU 143 GO BACK TO MENU TREE BEGINNING 144 PSC B#-ID# SERIAL # ##################### 145 PSC B#-ID# BOOTCODE ##################### 146 PSC B#-ID# SOFTWARE ##################### PCU INVENTORY MENU 136 141 B#-ID#/N# ASSY. ##################### PCU B#-ID#/N# RATED aaaaaA 142 B#-ID#/N# SW VER ##################### PSC B#-ID# ASSEMBLY ##################### 137 GO TO INVENTORY MENU 138 GO BACK TO MENU TREE BEGINNING 147 GO TO PCU INVENTORY DISTRIBUTION INVENTORY MENU 148 GO BACK TO MENU TREE BEGINNING 151 PANEL B#-P#A/B INCLUDES 1 POINT or PANEL B#-P#A/B INCLUDES ## POINTS DISTRIBUTION INVENTORY DETAIL MENU 154 POINT B#-P#A/B IS A F/CB/PI 152 GO TO INVENTORY MENU 155 PANEL B#-P#A/B ASSEMBLY ############ 153 GO BACK TO MENU TREE BEGINNING 156 PANEL B#-P#A/B SERIAL # ############ I/O BOARD INVENTORY MENU 157 PANEL B#-P#A/B BOOTCODE ############ 158 PANEL B#-P#A/B SOFTWARE ############ 159 GO TO DISTRIBUTION INVENTORY 160 GO BACK TO MENU TREE BEGINNING 162 I/O BOARD B#-P# IS INSTALLED 163 GO TO INVENTORY MENU 164 GO BACK TO MENU TREE BEGINNING ROUTER INVENTORY MENU 172 ROUTER B# IS INSTALLED 173 GO TO INVENTORY MENU 174 GO BACK TO MENU TREE BEGINNING RELAY INVENTORY MENU 182 RELAY BOARD B#-P# IS INSTALLED 183 GO TO INVENTORY MENU I/O BOARD INVENTORY DETAIL MENU 165 BOARD B#-P# ASSEMBLY ############ 166 BOARD B#-P# SERIAL # ############ 167 BOARD B#-P# BOOTCODE ############ 168 BOARD B#-P# SOFTWARE ############ GO BACK TO MENU TREE BEGINNING 169 GO TO I/O BOARD INVENTORY MONITORING INVENTORY DETAIL MENU 170 GO BACK TO MENU TREE BEGINNING MONITORING ASSEMBLY ##################### MONITORING SERIAL # ##################### 175 184 193 194 ROUTER INVENTORY DETAIL MENU ROUTER B# ASSEMBLY ############ 195 MONITORING BOOTCODE ##################### 196 MONITORING SOFTWARE ##################### 177 197 GO TO INVENTORY MENU 178 GO BACK TO MENU TREE BEGINNING ROUTER B# SOFTWARE ############ 198 179 GO TO ROUTER INVENTORY 180 GO BACK TO MENU TREE BEGINNING 176 CONTROLLER INVENTORY DETAIL MENU 201 202 203 204 205 CONTROLLER SERIAL # ##################### CONTROLLER BOOTCODE ##################### CONTROLLER SOFTWARE ##################### DISPLAY ASSEMBLY ##################### DISPLAY SERIAL # ##################### 206 DISPLAY BOOTCODE ##################### 207 DISPLAY SOFTWARE ##################### 208 GO TO INVENTORY MENU 209 GO BACK TO MENU TREE BEGINNING ROUTER B# SERIAL # ############ ROUTER B# BOOTCODE ############ RELAY INVENTORY DETAIL MENU BOARD B#-P# ASSEMBLY ############ 185 186 BOARD B#-P# SERIAL # ############ 186 BOARD B#-P# BOOTCODE ############ 188 BOARD B#-P# SOFTWARE ############ 189 GO TO RELAY BOARD INVENTORY 190 GO BACK TO MENU TREE BEGINNING Page 35 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) from (Sheet 2 of 3) B FUNCTION MENU (cont'd from previous page) ADJUST THE SYSTEM 213 VOLTS & AMPS 225 239 226 227 ADJUST THE ALARM SETPOINTS 228 TURN PCUs ON OR OFF 240 243 323 CHANGE CONFIGURATION PARAMETERS VERIFY TEST, ESTOP, & HVS INPUTS or TEST SHUTDOWN INPUT IS ON or EMERGENCY STOP INPUT IS ON or HI VOLTAGE SHUTDOWN INPUT IS ON 324 VIEW THE ALARM LOG 437 PCU B#-ID#/N# RECOGNIZED or DSM B#-P#A/B RECOGNIZED or I/O B#-P# RECOGNIZED or CRM B# RECOGNIZED or RCB B#-P# RECOGNIZED 438 241 GO TO FUNCTION MENU 242 GO BACK TO MENU TREE BEGINNING 229 230 244 251 252 253 CHANGE I/O BOARD PARAMETERS AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED to (Sheet 4 of 4) 255 310 311 315 317 318 319 320 320A 264 236 237 238 262 265 266 267 268 269 270 271 272 273 GO TO FUNCTION MENU GO BACK TO MENU TREE BEGINNING 274 275 AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE or END AUTO EQUALIZE IN hhh.hh HOURS 245 246 247 or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT DEFINE RELAY FUNCTIONS START RELAY FUNCTION TEST or TIME PER FUNCTION = hh:mm:ss or TIME PER FUNCTION NO TIMEOUT or AUTOMATICALLY TEST ALL FUNCTIONS or TEST RELAY FUNCTION A# or STOP RELAY FUNCTION TEST or TESTING FUNCTION A# = hh:mm:ss or TESTING FUNCTION A# NO TIMEOUT ASSIGN RELAYS TO FUNCTIONS 248 I/O BOARD CONFIGURATION MENU ANALOG INPUT B#-P# IS DISTRIBUTION or ANALOG INPUT B#-P# IS AUXILIARY 276 277 278 279 ANALOG INPUT B#-P# 50mV = aaaaaA ANALOG OUTPUT B#-P# 50mV = aaaaaA BINARY INPUT B#-P#-I# ALARM = CLOSED or BINARY INPUT B#-P#-I# ALARM = OPEN 280 281 282 283 249 GO TO CONFIGURE MENU 250 GO BACK TO MENU TREE BEGINNING RELAY FUNCTION MENU 256 DEFINE RELAY FUNCTION A# 257 GO TO CONFIGURE MENU 258 290 RELAY ASSIGNMENT MENU 291 312 ASSIGN RELAY B#-P#-R# FUNCTION A# 292 313 GO TO CONFIGURE MENU 314 GO BACK TO MENU TREE BEGINNING 293 294 295 296 297 298 299 to D 300 (This sheet) 301 MAXIMUM COMPENSATION = vv.vvV MINIMUM COMPENSATION = vv.vvV NOW DISPLAYING °C/F SET TO °C/F? IT IS NOW hh:mm:ss dd-mon-yy from E (This sheet) 302 303 304 to ERASE THE ALARM LOG PCU MAPPING MENU (NS702/801 ONLY) CHANGE NETWORK ADDRESSES ARRANGE PCU ORDER 321A BAY ## 322 GO TO FUNCTION MENU 321B GO TO CONFIGURE MENU 321C GO BACK TO MENU TREE BEGINNING GO BACK TO MENU TREE BEGINNING /_1 ROUTER FAILURE 289 NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/°C/F F (This sheet) from G (This sheet) /_1 PCU FAILURE 'MAJOR' TYPE /_2+ PCU FAILURES 'MAJOR' TYPE /_1 PCU FAILURE 'MINOR' TYPE /_2+ PCU FAILURES 'MINOR' TYPE /_NO PCUs ARE IN INVENTORY /_1 DIST. PANEL FAILURE /_2+ DIST. PANEL FAILURES /_NO DIST. PANELS IN INVENTORY /_1 I/O BOARD FAILURE /_2+ I/O BOARD FAILURES /_NO I/O BOARDS ARE IN INVENTORY /_2+ ROUTER FAILURES 288 305 306 307 308 309 214 215 /_EMERGENCY STOP INPUT ACTIVE /_HI VOLTAGE SHUTDOWN INPUT ACTIVE /_ALTERNATE CURRENT LIMIT ACTIVE /_SYSTEM VOLTAGE IS VERY LOW /_SYSTEM BATTERY ON DISCHARGE /_SYSTEM HIGH VOLTAGE #1 ALARM /_SYSTEM HIGH VOLTAGE #2 ALARM /_1 SYSTEM BREAKER OR FUSE ALARM /_2+ SYSTEM BREAKER & FUSE ALARMS /_AC POWER IS OFF TO 1 PCU /_AC POWER IS OFF TO 2+ PCUs /_AC POWER IS OFF TO ALL PCUs /_1 PCU FAILURE ANY TYPE /_2+ PCU FAILURES ANY TYPE 284 287 GO BACK TO MENU TREE BEGINNING CHECKED CONDITIONS DE-ENERGIZE or CHECKED CONDITIONS ENERGIZE 285 286 321 322A 261 261A 263 or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 316 260 HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 254 BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV TOTAL LOAD CURRENT = aaaaaA DISTRIBUTION GROUP B = aaaaaA 235 TEST EQUALIZE IS DISABLED or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or END TEST/EQUALIZE IN hh.hh HOURS 259 232 234 PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS SYSTEM HI VOLTAGE #2 = vv.vvV DISTRIBUTION GROUP A = aaaaaA 233 SYSTEM ADJUSTMENT MENU RELAY FUNCTION DEFINITION MENU 231 CONFIGURE MENU GO BACK TO MENU TREE BEGINNING C PCU ENABLE MENU PCU B#-ID#/N# ON TURN IT OFF? or PCU B#-ID#/N# OFF TURN IT ON? ALARM ADJUSTMENT MENU SYSTEM HI VOLTAGE #1 = vv.vvV /_NO ROUTERS ARE IN INVENTORY /_1 RELAY BOARD FAILURE /_2+ RELAY BOARD FAILURES /_NO RELAY BOARDS ARE IN INVENTORY /_HIGH TEMPERATURE #1 ALARM /_HIGH TEMPERATURE #2 ALARM /_LOW TEMPERATURE #1 ALARM /_LOW TEMPERATURE #2 ALARM /_TEMPERATURE SENSOR NO SIGNAL /_MAJOR MONITORING ALARM(S) /_MINOR MONITORING ALARM(S) /_All Monitoring LED Messages /_MONITORING DOES NOT RESPOND /_CONTROLLER FAILURE 216 217 218 218A 219 FLOAT SETPOINT = vv.vvV TEST/EQUALIZE = vv.vvV POWER SHARE IS OFF TURN IT ON? or POWER SHARE IS ON TURN IT OFF? or ALT. LIMIT IS OFF TURN IT ON? or ALT. LIMIT IS ON TURN IT OFF? or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT or TURN OFF TEMPERATURE COMPENSATION PS INITIAL CAPACITY LIMIT = ###% PS VOLTAGE OFFSET = v.vV ALTERNATE CURRENT LIMIT = ###% HI VOLTAGE SHUTDOWN = vv.vvV TEST H.V. SHUTDOWN = vv.vvV 220 LOSS IS POSSIBLE. GO AHEAD ANYWAY? 221 PCU CURRENT LIMIT = aaaaaA or PCU CURRENT LIMIT ALT. LIMIT or PCU CURRENT LIMIT POWER SHARE 222 100% PCU CURRENT IS aaaaaA 223 GO TO FUNCTION MENU 224 GO BACK TO MENU TREE BEGINNING NETWORK ADDRESS MENU from D (This sheet) 320B 320C 320D to E (This sheet) from 320E ###.###.###.### GATEWAY 320F VALIDATE THE ADDRESS CHANGES? or UPDATE/RESTART LMS WITH CHANGES? or THE CHANGES WERE REJECTED 320G GO TO CONFIGURE MENU 320H GO BACK TO MENU TREE BEGINNING F (This sheet) 321D 321E to G (This sheet) ##.##.##.##.## MAC ADDRESS ###.###.###.### IP ADDRESS ###.###.###.### NET MASK SN# IN SLOT POSITION ## SAVE PCU MAPPING or DUPLICATE MAPPING DETECTED 321F GO TO CONFIGURE MENU 321G GO BACK TO MENU TREE BEGINNING /_THE CONTROLLER IS INITIALIZING /_TOTAL LOAD CURRENT ALARM /_DIST. GROUP A LOAD ALARM /_DIST. GROUP B LOAD ALARM /_THE DISPLAY DOES NOT RESPOND /_TEST/EQUALIZE MODE IS ACTIVE /_THE AUDIBLE ALARM IS ACTIVE /_AUDIBLE ALARMS ARE SILENCED GO TO RELAY FUNCTION MENU GO BACK TO MENU TREE BEGINNING Page 36 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 from (Sheet 3 of 5) E MCA ALARM LOG DETAIL MENU ALARM LOG MENU 325 356 dd-mon-yy hh:mm:ss / CONTROLLER 326 PCU ALARM LOG DETAIL MENU dd-mon-yy hh:mm:ss / B#-SN# 384 dd-mon-yy hh:mm:ss / PANEL B#-P#A/B 400 dd-mon-yy hh:mm:ss / I/O B#-P# 411 dd-mon-yy hh:mm:ss / ROUTER B# DISTRIBUTION ALARM LOG DETAIL MENU 385 386 425 dd-mon-yy hh:mm:ss / RELAY B#-P# 435 GO TO FUNCTION MENU 436 GO BACK TO MENU TREE BEGINNING 387 388 389 391 412 413 414 415 416 417 418 419 420 421 422 ROUTER ALARM LOG DETAIL MENU ROUTER B# NO ALARMS ROUTER B# REMOTE SENSE OPEN ROUTER B# INTERNAL SENSE OPEN ROUTER B# PROCESSOR FAILURE ROUTER B# REPORTS AN ILLEGAL NODE ROUTER B# IS DUPLICATED 423 GO TO ALARM LOG MENU 424 GO BACK TO MENU TREE BEGINNING 426 RELAY ALARM LOG DETAIL MENU RELAY BOARD B#-P# NO ALARMS RELAY B#-P#-R# IS STUCK DIST. PANEL B#-P#A/B LVD FAILURE 392 DIST. PANEL B#-P#A/B A/B CHANGED 394 395 ROUTER B# DOES NOT RESPOND ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 428 429 430 431 432 359 360 361 362 363 364 365 366 367 SYSTEM OUTPUT SENSE vv.vvV 397 TOTAL LOAD CURRENT aaaaaA 398 GO TO ALARM LOG MENU 399 GO BACK TO MENU TREE BEGINNING 368 369 370 371 372 373 374 I/O BOARD ALARM LOG DETAIL MENU 401 402 403 405 406 407 RELAY BOARD B#-P# PROCESSOR 408 RELAY BOARD B#-P# IS DUPLICATED RELAY BOARD B#-P# NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV 375 I/O BOARD B#-P# NO ALARMS 376 I/O BOARD B#-P# BINARY I# I/O BOARD B#-P# OVER CURRENT I/O BOARD B#-P# PROCESSOR I/O BOARD B#-P# IS DUPLICATED 377 378 I/O BOARD B#-P# NO RESPONSE 379 SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 380 409 GO TO ALARM LOG MENU 410 GO BACK TO MENU TREE BEGINNING PCU B#-SN# H.V. SHUTDOWN PCU B#-SN# AC LINE OFF PCU B#-SN# AC LINE LOW PCU B#-SN# AC LINE HIGH PCU B#-SN# AC PHASE LOST PCU B#-SN# POWER FACTOR PCU B#-SN# DC/DC CONV. PCU B#-SN# FUSE/BREAKER PCU B#-SN# INHIBITED PCU B#-SN# ON STANDBY PCU B#-SN# THERMAL LIMIT PCU B#-SN# THERMAL STOP PCU B#-SN# HIGH AMBIENT PCU B#-SN# LOAD SHARE PCU B#-SN# 1 FAN SPEED PCU B#-SN# 2+ FANS SPEED PCU B#-SN# NO VOLT SENSE PCU B#-SN# DUPLICATED PCU B#-SN# NO RESPONSE PCU B#-SN# TURNED ON or PCU B#-SN# TURNED OFF PCU B#-SN# aaaaaA SYSTEM OUTPUT SENSE vv.vvV 327 328 328A 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 HI VOLTAGE SHUTDOWN INPUT ACTIVE ALTERNATE CURRENT LIMIT ACTIVE SYSTEM VOLTAGE IS VERY LOW SYSTEM BATTERY IS ON DISCHARGE SYSTEM HIGH VOLTAGE #1 ALARM SYSTEM HIGH VOLTAGE #2 ALARM NO PCUs ARE IN INVENTORY NO DIST. PANELS ARE IN INVENTORY NO ROUTERS ARE IN INVENTORY NO RELAY BOARDS ARE IN INVENTORY HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 ALARM TEMPERATURE SENSOR NO SIGNAL MAJOR MONITORING ALARM(S) MINOR MONITORING ALARM(S) Monitoring LED Messages MONITORING DOES NOT RESPOND CONTROLLER FAILURE #### THE CONTROLLER IS INITIALIZING TOTAL LOAD CURRENT ALARM GROUP A LOAD CURRENT ALARM GROUP B LOAD CURRENT ALARM THE DISPLAY DOES NOT RESPOND SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 381 TOTAL LOAD CURRENT aaaaaA 382 GO TO ALARM LOG MENU 353 383 GO BACK TO MENU TREE BEGINNING 354 GO TO ALARM LOG MENU 355 GO BACK TO MENU TREE BEGINNING 352 TOTAL LOAD CURRENT aaaaaA 433 GO TO ALARM LOG MENU 434 GO BACK TO MENU TREE BEGINNING 439 358 DIST. PANEL B#-P#A/B PROCESSOR DIST. PANEL B#-P#A/B IS DUPLICATED DIST. PANEL B#-P#A/B NO RESPONSE 396 404 427 DIST. PANEL B#-P#A/B NO ALARMS DIST. PANEL B#-P#A/B DISCONNECTED POSITION B#-P#A/B IS OPEN POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B POSITION B#-P#A/B TYPE UNKNOWN POSITION B#-P#A/B OVER CURRENT 391 393 357 PCU B#-SN# NO ALARMS PCU B#-SN# EMERG. STOP SYSTEM CONTROLLER NO ALARMS EMERGENCY STOP INPUT ACTIVE PCU REPLACEMENT MENU REPLACE ### PCUs? AUTO IN ### 440 REPLACE ### PCUs MANUALLY? 444 REPOPULATE ### SLOTS? AUTO IN ### ? MANUAL PCU REPLACEMENT MENU (NS702/801 only) 441 BAY ### 442 REPLACE PCU B#-P# 443 REPLACE PCU B#-P# W/ SN# Page 37 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 2.1.21 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home External Control Circuits (A) Remote Test/Equalize: All Rectifiers can be placed into the test/equalize mode by applying a loop closure signal. The Rectifiers operate in the float mode when the loop closure signal is absent. (B) Remote High Voltage Shutdown: The high voltage shutdown circuit on all Rectifiers, as described in PD588705000, can be activated by applying a loop closure signal. (C) Rectifier Emergency Shutdown and Fire Alarm Disconnect: The Rectifiers can be inhibited by applying a loop closure signal. Manual restart is required. (D) External "System Voltage" Meter Reading: Leads can be extended from the MCA to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". (E) Test Input: The High Voltage Shutdown and/or Rectifier Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High Voltage Shutdown or Rectifier Emergency Shutdown loop closure signal. 2.1.22 Optional MCA Relay Circuit Card, P/N 514348: Each circuit card adds six (6) Form-C external alarm relay contacts to the system. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (A) Contact Rating: 2A at 30 VDC. (B) Description of Operation: The MCA provides 25 programmable function channels. Program each function channel to alarm for selected conditions, then program each external alarm relay to activate if a specific function channel alarms. MCA relays can also be programmed to activate if an LMS LED channel activates. 2.1.23 Optional MCA Input/Output (I/O) Circuit Card, P/N 524550: This I/O card provides capability for monitoring of external shunts and binary signals. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. (A) One analog input with a range of 0-50mV can be used to provide monitoring of additional load shunt or a plant load shunt. (B) Four binary inputs can be used to monitor dry contact closures. When the “Alternate Current Limit” feature is used, binary input #4 is assigned to monitor the signal used to trigger the MCA to place the rectifiers in the Alternate Current Limit mode. (C) One analog output with a 50mV full scale output provides a value to indicate the “Total Load Current” parameter of the NPS system. The reading displayed for the NPS system parameter “Total Load Current” is derived from one of two algorithms using multiple data sources. The algorithm and its data sources used are determined by the presence and configuration of CAN I/O card(s) in the system. 1) Algorithm #1: This source is used when there are no CAN I/O cards installed OR when the configuration of all installed CAN I/O cards is set to “Distribution” mode. “Distribution” Mode Operation: “Total Load Current” = NPS bay distribution node current readings, + CAN I/O card analog input readings, + LMS function channel 63 reading. The VPS ‘Total System Current’ reading (LMS channel A9002) will be passed to the NPS through LMS function channel sixty-three. The function channel configuration will default to provide the reading of the associated LMS channel for the VPS Total Page 38 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 System Current. The NPS controller will include the value of LMS function channel sixty-four when summing the distribution load currents to determine its Total Load Current reading to display. (associated LMS channel A9903). Home Channel F63 program line is ‘F63 = A9002’ (Vortex Total Load Current). 2) Algorithm #2: This source is used when the configuration of at least one installed CAN I/O card is set to “Auxiliary” mode. “Auxiliary” Mode Operation: “Total Load Current” = Sum of CAN I/O card analog input readings (only input readings of cards configured for “Auxiliary” operation are summed), + LMS function channel 63 reading. The reading displayed for the NPS system parameter “Total Auxiliary Load” is derived from the sum of all analog input readings of CAN I/O cards configured for “Auxiliary” mode operation 3. RECTIFIER MODULE, HIGH EFFICIENCY (MODEL R48-3200E, SPEC. NO. 1R483200E) Refer to UM1R483500E. 4. RECTIFIER MODULE (MODEL R48-3200, SPEC. NO. 1R483200) Refer to UM1R483500E. 5. LMS MONITORING SYSTEM Refer to SAG586505000/SAG586505500 Page 39 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home PHYSICAL SIZE INFORMATION Overall Dimensions - Main and Supplemental Power Bays Refer to PD588705000 for Rectifier Module Mounting Shelf dimensions. Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. (including relay rack) Net: Shipping: 3. Finish: Textured Gray (M500-147), except Rectifier Shelf and Rectifier Module Bodies are Bright Zinc Plating (M500-53). 4. See PD588705000 for Rectifier Module Mounting Shelf dimensions. 17.50 Top View 17.50 6.00 8.00 25.00 10.38 84.00 12RU = 21.00 Left Side View Front View Right Side View Page 40 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home Overall Dimensions - Optional Digital Battery Charge Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) 0.25 (6.35) DIA. 0.75 (19.05) 3.00 (76.2) 0.75 (19.05) 2.25 (57.15) 300 (7,620) or 1200 (30,480) 0.35 (8.89) Note: All dimensions are in inches and (millimeters). Part No. 107021 (25 foot) Part No. 106824 (100 foot) Page 41 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582126100 Issue AH, July 4, 2012 System Application Guide Spec. No. 582126100 (Model 702NBDB) Home RELATED DOCUMENTATION Power Data Sheets: PD588705000 (Model PSS4850-23GV Rectifier Module Mounting Shelf, includes all Rectifier Module data) Schematic Diagrams: SD582126100 (NETSURE™ Power System) SD588705000 (Model PSS4850-23GV Rectifier Module Mounting Shelf) Wiring Diagrams: T582126100 (NETSURE™ Power System) T588705000 (Model PSS4850-23GV Rectifier Module Mounting Shelf) Color MCA Menu Tree: Section 5886 Instructions: Section 6027, System Installation Instructions (NETSURE™ Power System, Spec. No. 582126100) Section 6028, System User Instructions (NETSURE™ Power System, Spec. No. 582126100) UM1R483500E, Rectifier User Instructions (NetSure™ Rectifiers, Spec. No. 1R3200 and 1R3200E) Load and Battery Lug Detail Drawings: 031110100 031110200 031110300 LMS Monitoring System Section 5879, Installation Instructions (Spec. No. 586505000/586505500) Section 5847, User Instructions (Spec. No. 586505000/586505500) SAG586505000/SAG586505500 (System Application Guide) Section 5944, LMS I/O Circuit Cards Instructions 520538, LMS I/O Circuit Card Label Sheet SD507606, LMS Expansion Assembly Schematic Diagram Page 42 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582126100 (Model 702NBDB) SAG582126100 Issue AH, July 4, 2012 Home REVISION RECORD Issue Change Number (ECO) AA LLP212061 New 03/18/09 John Jasko AB LLP213103 MCA and LMS default configuration values updated. 10/19/09 John Jasko AC LLP213309 Drawings of redesigned AC box updated. 1R483200e Rectifier Module added as option. List 3 added. 01/25/09 Shanon Ravacio AD LLP213082 Updates for LMS Firmware 9.1 and MCA version 2.2. 04/12/10 John Jasko AE LLP214969 Added 1R483500e rectifier to the existing power system of 582126000. Added and updated charts for rectifier specifications. 01/04/11 Khristebelle Ilagan AF LLP215410 Update drawings to show new location of AC boxes on the system. Reflect new system part numbers. 05/23/11 Shanon Ravacio 11/3/11 John Kirkpatrick 07/04/12 Shanon Ravacio John Jasko July 09 2012 Shanon Ravacio July 10 2012 Description of Change Date Approved Updated for MCA version 2.3.0.5 (PCU mapping menu added). Adding compatibility information for AG LLP214855 AH LLP216994 1R483500e rectifiers in systems with older software. Added references to rectifier User Manual UM1R483500E. Added MCA specifications formerly in PD588705000. Removed references to R48-3500e rectifier Emerson Network Power, Energy Systems, North America, Inc. 4350 Weaver Parkway, Warrenville, IL 60555 Toll Free: 800-800-1280 (USA and Canada) Telephone: 440-246-6999 Fax: 440-246-4876 Web: EmersonNetworkPower.com/EnergySystems EnergyNet: Secure.EmersonNetworkPower.com Page 43 of 43 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.