ACP-2000 19" Rackmount 2U Height Industrial Chassis User's Manual Copyright notice This document is copyrighted, 2002, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties which may result from its use. Acknowledgements • AWARD is a trademark of AWARD Software, Inc. • IBM and PC are trademarks of International Business Machines Corporation. • Intel® and Pentium® III are trademarks of Intel Corporation. • MS-DOS is a trademark of Microsoft Corporation. • SMC is a trademark of Standard Microsystems Corporation. • WinBond is a trademark of Winbond Corporation. • VIA is a registered trademark of VIA Technologies Inc. • Adaptec is a registered trademark of Adaptec Inc. All other product names or trademarks are the properties of their respective owners. Part No. 200202K000 1st Edition Printed in Taiwan January 2002 Contents Chapter 1 General Information ...................................... 1 1.1 1.2 1.3 1.4 1.5 1.7 1.6 Introduction .......................................................................... 2 Specifications ........................................................................ 2 Passive Backplane Options ................................................ 3 Power Supply Options ......................................................... 4 System Regulation ............................................................... 5 Exploded Diagram ............................................................... 6 Dimensions ........................................................................... 6 Chapter 2 System Setup ................................................ 9 2.1 System Installation ............................................................. 10 2.1.1 Attaching the handles. ............................................... 10 2.1.2 Removing the top cover ............................................ 10 2.1.3 Front and Rear Sections of the Chassis .................... 11 2.1.4 Drive Bay Installation .................................................... 13 2.2 ACP-2000 Series Installation ........................................... 14 2.2.1 ACP-2000P3-00P, ACP-2000P4-00P ....................... 14 2.2.2 ACP-2000P3-00X, ACP-2000P4-00X ...................... 15 2.3 System Status Indicators .................................................. 16 2.4 Power Supply ...................................................................... 17 2.5 Cooling Fan & Filter ......................................................... 18 2.6 Installing CPU Cards and Add-On Cards ...................... 19 Chapter 3 Alarm Board ................................................ 21 3.1 3.2 3.3 3.4 Alarm Board Layout .......................................................... 22 Alarm Board Specification ................................................ 23 Switch Setting ..................................................................... 26 Thermal Sensor .................................................................. 27 Appendix A ................................................................... 29 PCA-6106P3V .......................................................................... 30 PCA-6105P4V .......................................................................... 31 Figure Figure 1.7-1 ACP-2000 Full Exploded Diagram ............................................................ 6 Figure 1.7-3 ACP-2000 Driver Bay Exploded Diagram ................................................ 7 Figure 1.7-2 ACP-2000 Backplane Holder (Card Cage) Exploded Diagram ................. 7 Figure 2.1.2-1 ............................................................................................................... 10 Figure 2.1.3-2 ............................................................................................................... 11 Figure 2.1.3-3 ............................................................................................................... 11 Figure 2.1.3-4 ............................................................................................................... 12 Figure 2.1.4-1 ............................................................................................................... 13 Figure 2.2.1-1 ............................................................................................................... 14 Figure 2.2.2-1 ............................................................................................................... 15 Figure 2.2.2-2 ............................................................................................................... 16 Figure 2.4-1 .................................................................................................................. 17 Figure 2.4-2 .................................................................................................................. 18 Figure 2.5-1 .................................................................................................................. 18 Figure 2.6-1 .................................................................................................................. 19 Figure 2.6-2 .................................................................................................................. 19 Figure 3.1-1 .................................................................................................................. 22 Figure 3.4-1 .................................................................................................................. 27 CHAPTER 1 General Information 1.1 Introduction ACP-2000 is a compact yet rugged 19" 2U height rackmount IPC chassis designed for space-conscious applications. Customers can expand their businesses without having to worry about space efficiency because the ACP-2000 is only 2U height and satisfies requirements from CT, voice portal, high-density voice processing, networking and industrial automation applications. Fast-growing Internet service providers and corporate enterprise customers can use the ACP-2000 as e-server platforms for their internet/intranet, proxy, caching, access, DNS, or file and print server. The ultra-thin 2U form factor delivers rack space optimization without sacrificing performance, expandability, serviceability, or manageability 1.2 Specifications General · Construction: Heavy duty steel chassis · Drive bay: Shock-proof and front accessible CD-ROM (x1) & 3.5" bay (x2) · Cooling system: Dual easy-to-replace 42 ~ 57 CFM cooling fan with front-accessible air filter · Controls: Power On/Off switch or momentary switch Reset switch behind lockable door · Indicators: · Power: Bi-color LED (green/red) for power failure · HDD: Single color LED (orange) for HDD activity · Fan: Bi-color LED (green/red) for any fan failure · Temperature: Bi-color LED (green/red) for overheating average temperature 50°C · Connectors: Front accessible USB and PS/2 keyboard, rear panel 9pin connectors 2 ACP-2000 User's Manual · Paint Color: Pantone 4C 2X Black, textured · Operating temperature: 0 ~ +40°C (32°F ~ 104°F) · Storage temperature: -40° to +75°C (-40° to +167°F) · Relative Humidity: 10 ~ 95%@40?, non-condensing · Vibration: (Operating) 5Hz ~ 500Hz, 0.5 G rams · Random Vibration: (Non-operation) 5 to 20 Hz, 0.001 to 0.01 G2 per Hz, 20 to 500 Hz, 0.01 G2 per · Shock(operating): 2.0 G with 11m Sec duration, 1/2 sine wave · Acoustic Noise: Less than 52 dB sound pressure at +5° to +28°C (+41° to +82°F) · Altitude:0 to 3048m (0 to 10,000 ft) · Slide rails: General Device C-300 series supported · Dimensions: 482 (W) x 88 (H) x 450 (D) mm or 19" (W) x 3.46" (D) x 17.7" (H) · Weight: 9.8kg.(21.6lb) · Safety: CE compliant, UL/cUL approved 1.3 Passive Backplane Options Backplane models (refer to appendix for details) · PCA-6106P3V: CPU/ 2-ISA/ 3-PCI · PCA-6105P4V: CPU/ 4-PCI Chapter 1 General Information 3 1.4 Power Supply Options Model Name Specifications Watt Input Output Mini- load PS- 260- 610E(AT) 260W 110/220Vac +5V@ 25A+12V@9A- [email protected] 12V@2A +5V@1A+12V- UL/CSA/[email protected] E/TUV PS- 250- D24(AT) 250W +19VDC ~ +32VDC +5V@ +5V@1A 30A+12V@12A- 5V@ 2A- 12V@2A UL/CSA/CE 100,000 hours PS- 310- DC48(AT) 310W - 38VDC ~ - +5V@ +5V@2A 58VDC 25A+12V@10A- 5V@ 1A- 12V@5A UL/CSA/CE 100,000 hours PS- 250X- DPS(ATX) 250W@25°C- 110/220Vac /200W@50°C [email protected],+1- UL, CSA, +5V@ TUV/CE/N25+12V@8A- 5V@- [email protected] 0.5A- [email protected]+3.ordic/CB, 3V@14A+5Vsb@1A PS- 300- ATX(ATX) 300W 110/220Vac +5V@1A+12V- UL,CSA,T- 100,000 +5V@ 30A+3.3V@26A+1- @0.2A UV/CE/Nor- hours@25°Cfdic/CB ull load 2V@13A- [email protected],- [email protected],+5Vsb@ 2A PS- 300ATX- Z(ATX,PFC) 300W 110/220Vac- +5V@ +5V@1A,+12(Full- range) 30A+3.3V@24A+1- [email protected],+3.32V@15A- [email protected] [email protected] A,- [email protected],+5Vsb@ 2A RPS- 300ATX- Z(ATX PFC) 300W 4 Safety MTBF 140,000 hours@50°Cfull load 100,000 hours@25 °C full load UL,cUL,CS- 100,000hoursA,CE @25°C 275W EN61000- 3- - load 2 Class DTUV,Nordic,CB 110/220Vac- +5V@ +5V@3A+3.3- UL/TUV/CB 150,000hours(Full- range) 25A+3.3V@18A+1- V@1A @25°C full 2V@16A- [email protected] +12V@2A+5Vload A,- [email protected],+5VS- [email protected] B@2A ACP-2000 User's Manual 1.5 System Regulation O rdering Information Model name With Power Supply With Backplane Regulation ACP- 2000P3- 00P Without power supply, with on- off switch With PCA- 6106P3V N one ACP- 2000P3- 00X Without power supply, with momentary switch With PCA- 6106P3V N one ACP- 2000P3- 30Z With 300W ATX PFC power supply With PCA- 6106P3V UL.cUL,CE ACP- 2000P3- 30D With 300W DC48V power supply With PCA- 6106P3V UL, cUL, CE ACP- 2000P3- 30R With 300W ATX PFC redundant power supply With PCA- 6106P3V UL, cUL, CE ACP- 2000P4- 00P Without power supply, with on- off switch With PCA- 6105P4V N one ACP- 2000P4- 00X Without power supply, with momentary switch With PCA- 6105P4V N one ACP- 2000P4- 30Z With 300W ATX PFC power supply With PCA- 6105P4V UL.cUL,CE ACP- 2000P4- 30D With 300W DC48V power supply With PCA- 6105P4V UL, cUL, CE ACP- 2000P4- 30R With 300W ATX PFC redundant power supply With PCA- 6105P4V UL, cUL, CE Chapter 1 General Information 5 1.6 Dimensions 1.7 Exploded Diagram Figure 1.7-1 ACP-2000 Full Exploded Diagram 6 ACP-2000 User's Manual Figure 1.7-2 ACP-2000 Backplane Holder (Card Cage) Exploded Diagram Figure 1.7-3 ACP-2000 Driver Bay Exploded Diagram Chapter 1 General Information 7 8 ACP-2000 User's Manual CHAPTER 2 System Setup 2.1 System Installation WARNING: Before starting the installation process, be sure to shut down all power from the chassis. Do this by turning off the power switch, and unplugging the power cord from the power outlet. When in doubt, consult with an experienced technician. 2.1.1 Attaching the handles. The handles for the front panel are in the accessory box. To install the handles, simply secure them to the front panel with the provided screws. 2.1.2 Removing the top cover The first installation step is removing the chassis cover. You will need a Phillips screwdriver. The top cover is fixed to the chassis with six (6) M4 screws. To remove the top covers: 1.Detach the six screws on the chassis. 2.Lift off the cover. Figure 2.1.2-1 10 ACP-2000 User's Manual 2.1.3 Front and Rear Sections of the Chassis The front panel switches located behind the door are used for system power, system reset and alarm reset. On the left side of front panel, there are system LED status, USB and P/S 2 keyboard connector. On the left side of the front panel is the door cover with a key lock. System Reset Switch Alarm Reset Switch Power On/Off Switch or Momentary Switch Figure 2.1.3-1 Figure 2.1.3-2 Figure 2.1.3-3 Chapter 2 System Setup 11 Power On/Off Switch: Use this switch to turn on/off the system power. Momentary Switch: Using the ATX (PS_ON) function, turn on the system power. Please use the system shutdown to turn off system power automatic, or press momentary switch to turn off the system power. System Reset Switch: Press this switch to reinitialize the system, which is the same as the hardware reset button. Alarm Reset Switch: Press this switch to pause or stop an audible alarm. Whenever a fault in the system occurs (e.g. fan failure, rising chassis temperature, backplane voltage problem), an audible alarm is activated. Pressing this switch will cause the alarm to stop. USB connector: Used in connecting USB interface device to the system. PS/2 connector: Used in connecting PS/2 keyboard. The Rear Section includes: 6-slot I/O bracket, DB-9 bracket and PS/2 or redundant power supply Figure 2.1.3-4 12 ACP-2000 User's Manual 2.1.4 Drive Bay Installation The ACP-2000 standard drive bay can hold one slim-type CD-ROM, and two 3.5" bay or 5.25" bay & one 3.5" bay. Installation disk drives a.Remove the Top Front Cover b.Undo the six screws fixing the Standard Drive Bay. c.Lift off the Standard Drive Bay. See Figure 2.1.4-1 d.Insert the drives into their proper locations in the drive bay, and secure with the provided screws. e.Connect the disk drive power and signal cables. Figure 2.1.4-1 Chapter 2 System Setup 13 2.2 ACP-2000 Series Installation The ACP-2000 can be of two basic models: ACP-2000P3 series and ACP-2000P4 series. 2.2.1 ACP-2000P3-00P, ACP-2000P4-00P ACP-2000P3-00P comes with the PCA-6106P3V backplane, and ACP2000P4-00P with the PCA-6105P4V-B backplane. Both of them are without power supply installation, but with on-off switch on the front panel. The on-off switch is suitable for AT power supply such as PS250, PS-260, PS-300, PS-310DC48 and PS-250-D24. Refer to figure 2.2.11 for reference. (ACP-2000P4-00P, PCA-6105P4V-B will be available on Q2/2002) Figure 2.2.1-1 14 ACP-2000 User's Manual 2.2.2 ACP-2000P3-00X, ACP-2000P4-00X The ACP-2000P3-00X comes with the PCA-6106P3V backplane, and ACP-2000P4-00X with the PCA-6105P4V backplane. Both of them are without power supply installation, but with momentary switch on front panel. The momentary switch is suitable for ATX power supply such as PS-250X-DPS, PS-300-ATX, PS-300ATX-Z and RPS-300ATX-Z. For the ACP-2000P3-00X, please connect ATX power connector with PCA-6106P3V backplane, then use the green-purple line (1703030250) to connect J4 (5VSB_GND_PSON) of the Backplane and "ATX feature connector" (CN20) of the SBC. Lastly, connect POWER SW line with "ATX soft power switch"(CN21) of the SBC to finish the installation. Refer the figure 2.2.2-1. For the ACP-2000P4-00X, please connect the ATX power connector with the PCA-6105P4V backplane, then use the orange-white line (1700030500) to connect CN3 (PSON_GND_5VSB) of the Backplane and "ATX feature connector" (CN20) of the SBC. Lastly, connect the POWER SW line with "ATX soft power switch"(CN21) of the SBC to finish the installation. Refer Figure 2.2.2-2 for reference. Figure 2.2.2-1 Chapter 2 System Setup 15 Figure 2.2.2-2 2.3 System Status Indicators The System Status LED shows as follows: 16 LED Description RED GREEN or Orange PWR System Power Abnormal Normal HDD Hard Drive activity No light Data access FAN Cooling Fan status Abnormal Normal TEMP Chassis Temperature Abnormal Normal ACP-2000 User's Manual When the PWR LED is RED, it indicates a failure on redundant power supply. To stop the alarm buzzer, press the Alarm Reset button. Please check the redundant power supply right away, and replace power failure supply module with a good one. When the FAN LED is RED and blinking, it indicates a failing cooling fan. An alarm is also activated. To stop the alarm buzzer, press the Alarm Reset button then replace the fan immediately. If the TEMP LED is RED and blinking, the system detects rising temperature inside the chassis. An alarm is activated. To stop the alarm buzzer, press the Alarm Reset button. Inspect the rear section and fan filter immediately. Make sure airflow inside the chassis is smooth and not blocked with dust or other particles. 2.4 Power Supply ACP-2000 support PS/2 and redundant power supply both mechanical without any modification Figure 2.4-1 Chapter 2 System Setup 17 Figure 2.4-2 2.5 Cooling Fan & Filter There are two (2) Cooling Fans located inside the chassis. The Cooling Fans are easy to maintain and provide adequate cooling to the system by blowing air inward. When one cooling fan breaks down, the system sounds a continuous alarm. To disable the alarm, press the Alarm Reset Switch on the front panel. Replace the failing fan immediately. Please refer to figure 2.5-1 for filter replacement Figure 2.5-1 18 ACP-2000 User's Manual 2.6 Installing CPU Cards and Add-On Cards To install slot board computers and other add-on boards: 1.Remove the chassis cover. 2.From the backplane, take out the backplane holder. 3.Insert the CPU card from the left-side, or add-on card from the rightside, into the vacant slot. 4.Align and fix the screw to tighten the card to a fixed position, refer to Figure 2.6-1 and Figure 2.6-2. 5.Return the backplane holder, with the backplane, CPU card or add-on cards to the chassis. Figure 2.6-1 Figure 2.6-2 Chapter 2 System Setup 19 20 ACP-2000 User's Manual CHAPTER 3 Alarm Board The alarm board is located in the middle section, between the driver bay and the power supply. The alarm board gives an audible alarm when: a.Any power supply module of redundant power supply fails b.One of the cooling fans fai1s c.Temperature inside the chassis rises d.A problem occurs in one of the backplane voltage levels The detailed layout and specification of the alarm board are as follows 3.1 Alarm Board Layout Figure 3.1-1 22 ACP-2000 User's Manual 3.2 Alarm Board Specification Input Power: +5V, +12V Input Signals: • 7 FAN connectors • One thermal board connector (can connect up to 8 thermal boards in series way) • One power good input • One alarm reset input. • One voltage signal connector (connect from back plane, includes ±12V, ±5V, 3.3V) • One ATX power connector (connect from CPU card) • One system reset connector (connect from CPU card) • One Hard Disk LED connector (connect from CPU card) Output Signals: • One LED board connector • One LCM board connector • SNMP daughter board connector (connect to SNMP-1000 main board) • One Buzzer output • ATX power connector (connect to chassis) • System reset connector (connect to chassis) Other Interfaces: • One pair of Watch dog input/output signals • One pair of I2C Bus signals (DATA and CLK) • One LAN connector • One COM connector • One Battery pack connector Pin Definition CN1 : External Power Connector, stander mini 4 Pin power connector Pin 1 : +12V, 2A current maximum Pin 2 : GND Pin 3 : GND Pin 4 : +5V, 2A current maximum Chapter 3 Alarm Board 23 CN2 : 10/100M LAN Connector Pin 1 : SPLED Pin 2 : TERMPLANE Pin 3 : RX+ Pin 4 : RXPin 5 : GND Pin 6 : LVCC Pin 7 : TX+ Pin 8 : TXPin 9 : LILED Pin 10 : TERMPLANE Pin 11 : N/A Pin 12 : NC CN4 : I2C Sensor board (LM75) Connector Pin 1 : +5V Pin 2 : Sensor board I2C bus clock Pin 3 : Sensor board I2C bus data Pin 4 : GND CN8 : RS-232 Connector Pin 1 : DCD Pin 2 : RX Pin 3 : TX Pin 4 : DTR Pin 5 : GND Pin 6 : DSR Pin 7 : RTS Pin 8 : CTS Pin 9 : RI Pin 10 : NC Pin 11 : NC Pin 12 : N/A CN10 : LCM Display Board Connector Pin 1 : LCM I2C bus data Pin 2 : LCM I2C bus clock Pin 3 : +12V Pin 4 : GND Pin 5 : +5V Pin 6 : +5V Pin 7 : Diagnostic LED Pin 8 : GND CN11 : SNMP-1000 Daughter Board Connector (Left side) Pin 1 : SIN Pin 2 : SOUT Pin 3 : CTS# Pin 4 : DCD# Pin 5 : RTS# Pin 6 : DTR# Pin 7 : DSR# Pin 8 : ID 0 Pin 9 : ATX ON Pin 10 : DO 4 Pin 11 : GND Pin 12 : DO 3 Pin 13 : Watchdog IN Pin 14 : DO 2 Pin 15 : Watchdog OUT Pin 16 : DO 1 Pin 17 : SPLED Pin 18 : NC Pin 19 : LILED Pin 20 : NC Pin 21 : GND Pin 22 : NC Pin 23 : TX+ Pin 24 : NC Pin 25 : TXPin 26 : NC Pin 27 : RX+ Pin 28 : NC Pin 29 : RXPin 30 : NC Pin 31 : TERMPLANE Pin 32 : NC 24 ACP-2000 User's Manual CN12 : SNMP-1000 Daughter Board Connector (Right side) Pin 1 : NC Pin 2 : NC Pin 3 : Power Good A Pin 4 : NC Pin 5 : NC Pin 6 : NC Pin 7 : Diagnostic LED Pin 8 : FAN 1 Pin 9 : GND Pin 10 : FAN 2 Pin 11 : GND Pin 12 : FAN 3 Pin 13 : VCC Pin 14 : FAN 4 Pin 15 : VCC Pin 16 : FAN 5 Pin 17 : VCC Pin 18 : FAN 6 Pin 19 : BEEP Pin 20 : FAN 7 Pin 21 : 5VSB Pin 22 : NC Pin 23 : -5V Pin 24 : NC Pin 25 : +5V Pin 26 : B_SCLK Pin 27 : +3.3V Pin 28 : B_SDAT Pin 29 : -12V Pin 30 : T_SCLK Pin 31 : +12V Pin 32 : T_SDAT CN13 : Voltage Detect Input Connector Pin 1 : 5VSB Pin 2 : GND Pin 3 : GND Pin 4 : -5V Pin 5 : +5V Pin 6 : +3.3V Pin 7 : -12V Pin 8 : +12V CN16 : 4 bit Power Good Input Pin 1 : Power GOOD A Pin 2 : GND CN18 : LED Board Connector Pin 1 : GND Pin 2 : +5V Signal Pin 3 : +12V Signal Pin 4 : -5V Signal Pin 5 : -12V Signal Pin 6 : HDD Signal Pin 7 : Power Good Signal Pin 8 : Power Fail Signal Pin 9 : Temperature Good Signal Pin 10 : Temperature Fail Signal Pin 11 : Fan Good Signal Pin 12 : FAN Fail Signal Pin 13 : NC Pin 14 : +3.3V Signal Pin 15 : 5VSB Signal CN19 : Connector bank from CPU card Pin 1 : HDD LED Signal Pin 2 : ATX soft power switch Chapter 3 Alarm Board 25 Pin 3 : I2C Clock Pin 4 : ATX soft power switch(-) Pin 5 : I2C Data Pin 6 : System Reset Signal CN20 : Connector bank to Chassis Pin 1 : ATX Momentary switch Pin 2 : ATX Momentary switch (-) Pin 3 : GND Pin 4 : System Reset Signal Pin 5 : Watch Dog IN Pin 6 : Watch Dog OUT J1 : External Speaker Pin 1 : Buzzer Pin 2 : +5V 3.3 Switch Setting Fan number setting FAN NUMBER SW 1- 1 SW 1- 2 SW 1- 3 SW 1- 4 1 O FF O FF ON O FF 2 O FF ON O FF O FF 3 O FF ON ON O FF 4 ON O FF O FF O FF 5 ON O FF ON O FF 6 ON ON O FF O FF 7 ON ON ON O FF Thermal Board Temperature Setting 26 TEMP INDEX SW 1 - 1 SW 1 - 2 SW 1 - 3 SW 1 - 4 TEMP 1 O FF O FF O FF ON TEMP 2 O FF O FF ON ON TEMP 3 O FF ON O FF ON TEMP 4 O FF ON ON ON TEMP 5 ON O FF O FF ON TEMP 6 ON O FF ON ON TEMP 7 ON ON O FF ON TEMP 8 ON ON ON ON ACP-2000 User's Manual 3.4 Thermal Sensor There is one temperature sensor inside the chassis, See Figure 3.4-1.to find the location. When the temperature rises, the temperature sensor sends a signal to the alarm board and a continuous alarm will sound. To stop the alarm, press the Alarm Reset Switch on the Front Panel. Figure 3.4-1 Chapter 3 Alarm Board 27 28 ACP-2000 User's Manual Appendix A PCA-6106P3V 30 ACP-2000 User's Manual PCA-6105P4V CN2 PIN NAME +5VSB 1 2 GND 3 GND 4 -5V 5 +5V 6 +3.3V 7 -12V 8 +12V CN1 PIN NAME 1 2 PS-ON GND 3 5V SB CN3 PIN NAME 1 12V 2 GND 3 5V Appendix A 31 32 ACP-2000 User's Manual