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Application Note MCU-AN-510124-E-12 32-BIT MICROCONTROLLER MB9AXXX/MB9BXXX SERIES SMO BASED FIELD ORIENTED CONTROL OF INDUCTION MOTOR WITH SPEED SENSOR APPLICATION NOTE ARM and Cortex-M3 are the trademarks of ARM Limited in the EU and other countries. SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Revision History Revision History Version Date Updated by 1.0.0 2012-08-31 Kartik Liao 1.1.0 2012-09-12 Kartik Liao 1.2.0 2012-10-09 Kartik Liao Approved by Modifications First Draft Add Field weakening This application note contains 19 pages. Specifications are subject to change without notice. For further information please contact each office. All Rights Reserved. The contents of this document are subject to change without notice. Customers are advised to consult with sales representatives before ordering. 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The products described in this document are designed, developed and manufactured as contemplated for general use, including without limitation, ordinary industrial use, general office use, personal use, and household use, but are not designed, developed and manufactured as contemplated (1) for use accompanying fatal risks or dangers that, unless extremely high safety is secured, could have a serious effect to the public, and could lead directly to death, personal injury, severe physical damage or other loss (i.e., nuclear reaction control in nuclear facility, aircraft flight control, air traffic control, mass transport control, medical life support system, missile launch control in weapon system), or (2) for use requiring extremely high reliability (i.e., submersible repeater and artificial satellite). Please note that FUJITSU SEMICONDUCTOR will not be liable against you and/or any third party for any claims or damages arising in connection with above-mentioned uses of the products. Any semiconductor devices have an inherent chance of failure. You must protect against injury, damage or loss from such failures by incorporating safety design measures into your facility and equipment such as redundancy, fire protection, and prevention of over-current levels and other abnormal operating conditions. Exportation/release of any products described in this document may require necessary procedures in accordance with the regulations of the Foreign Exchange and Foreign Trade Control Law of Japan and/or US export control laws. The company names and brand names herein are the trademarks or registered trademarks of their respective owners. Copyright © 2012 Fujitsu Semiconductor Design (Chengdu) Co. Ltd. All rights reserved. MCU-AN-510124-E-12 β Page 2 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Contents Contents REVISION HISTORY ............................................................................................................ 2 CONTENTS .......................................................................................................................... 3 1 INTRODUCTION .............................................................................................................. 4 1.1 Purpose ................................................................................................................... 4 1.2 Definitions, Acronyms and Abbreviations ................................................................ 4 1.3 Document Overview ................................................................................................ 5 2 OFF-LINE PARAMETER MEASUREMENT ..................................................................... 6 2.1 Overview ................................................................................................................. 6 2.2 Off-line Parameter Measurement ............................................................................ 6 2.2.1 Equivalent Circuit of Induction Motor.......................................................... 6 2.2.2 DC Test ..................................................................................................... 6 2.2.3 Lock-Rotor Test ......................................................................................... 6 2.2.4 No-Load Test ............................................................................................. 7 3 FOC DRIVE OF INDUCTION MOTOR ............................................................................. 8 3.1 3.2 Rotor Flux Field Oriented Control ............................................................................ 8 3.1.1 Mathematic Model of Induction Motor ........................................................ 8 3.1.2 Rotor Flux FOC Principle ........................................................................... 9 FOC Algorithm Realization .................................................................................... 10 3.2.1 Back Calculation and Tracking PID regulator ........................................... 10 3.2.2 Sliding Mode Rotor Flux Observer ........................................................... 11 3.2.3 Dead Time Compensation ....................................................................... 12 3.2.4 Field Weakening Control.......................................................................... 14 4 EXPERIMENT RESULT ................................................................................................. 16 4.1.1 Parameter Measurement ......................................................................... 16 4.1.2 Sensor-FOC Drive Performance .............................................................. 16 5 APPENDIX ..................................................................................................................... 19 5.1 List of Figures and Tables ..................................................................................... 19 MCU-AN-510124-E-12 β Page 3 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 1 Introduction 1 Introduction 1.1 Purpose This document describes three-phase squirrel-cage induction motor drive by sensor-FOC scheme, which applies sliding mode algorithm for rotor flux estimation. 1.2 Definitions, Acronyms and Abbreviations FOC ...................................................................................... Field Oriented Control PID ...................................................... Proportion, Integration, Derivation Regulator SMO ..................................................................................... Sliding Mode Observer SVPWM ........................................................Space Vector Pulse Width Modulation DOF .......................................................................................... Degree of Freedom RLS .................................................................................... Recursive Least Square ........................................................................................Stator voltage in -axis ........................................................................................Stator voltage in -axis ......................................................................................... Stator current in -axis ......................................................................................... Stator current in -axis ................................................................................. Stator flux linkage in -axis ................................................................................. Stator flux linkage in -axis ........................................................................................ Rotor voltage in -axis ........................................................................................ Rotor voltage in -axis ......................................................................................... Rotor current in -axis .......................................................................................... Rotor current in -axis .................................................................................. Rotor flux linkage in -axis .................................................................................. Rotor flux linkage in -axis ........................................................................................ Stator voltage in -axis ........................................................................................ Stator voltage in -axis ......................................................................................... Stator current in -axis ......................................................................................... Stator current in -axis ................................................................................. Stator flux linkage in -axis ..................................................................................Stator flux linkage in -axis ........................................................................................ Rotor voltage in -axis .........................................................................................Rotor voltage in -axis ......................................................................................... Rotor current in -axis .......................................................................................... Rotor current in -axis .................................................................................. Rotor flux linkage in -axis .................................................................................. Rotor flux linkage in -axis .................................................................................................. Stator resistance MCU-AN-510124-E-12 β Page 4 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 1 Introduction ................................................................................................... Rotor resistance ............................................................................................... Mutual inductance .................................................................................... Stator leakage inductance .................................................................................... Rotor leakage inductance ..........................................................................Stator self-inductance .......................................................................... Rotor self-inductance .................................................................................................... Rotor flux angle ........................................................................................ Rotor speed (electrical) ...............................................................................................Synchronous speed .......................................................................................Electrical torque of motor ..................................................................... Maximum available voltage of .................................................................... Maximum available voltage of 1.3 Document Overview The rest of document is organized as the following: Chapter 2 describes off-line parameter measurement method. Chapter 3 explains the realization of FOC scheme. Chapter 4 shows the experiment result of the design control system. MCU-AN-510124-E-12 β Page 5 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 2 Off-Line Parameter Measurement 2 Off-Line Parameter Measurement In this chapter, off-line motor parameter measurement is introduced. 2.1 Overview In the field oriented control, induction motor parameters are necessary since the flux observer is founded by motor model. For widely application and adaption of this scheme, parameter measurement becomes crucial before driving motor. This chapter introduces an off-line parameter measurement method, which measures motor parameter through DC test, lock-rotor test and no load test. Although off-line parameter measurement cannot be precise enough, it is possible to implement FOC algorithm and then add on-line parameter identification to realize accurate driving for unknown induction motor. 2.2 Off-line Parameter Measurement 2.2.1 Equivalent Circuit of Induction Motor π π π π /π ππ πΏππ πΏππ πΏπ ππ ππ ππ Figure 2-1 Equivalent circuit of an induction motor Figure 2-1 shows the equivalent circuit of an induction motor in steady state with balanced three-phase input. To measure motor parameters, three steady states are established, which are DC test, lock-rotor test, and no-load test. 2.2.2 DC Test In the DC test, a DC voltage is imposed on stator, thus the inductances ( , , and ) are regarded to be shorted. In another hand, rotor current becomes zero and the equivalent circuit is simplified as Figure 2-2, therefore, stator resistance is measured. In this application, a recursive least square (RLS) filter is applied to extract resistance information from imposed voltage and measured current. π π ππ ππ Figure 2-2 Equivalent circuit under DC test 2.2.3 Lock-Rotor Test In motor manufacturing, the lock-rotor test is usually done by block rotor with special tools, and then a balanced three-phase AC voltage is injected. Figure 2-3 shows the equivalent circuit of an induction motor under lock-rotor test. The equivalent impendence at rotor side becomes because the slip rate ( ) equals to 1. In this case, the paralleled two impendences is assumed that . MCU-AN-510124-E-12 β Page 6 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 2 Off-Line Parameter Measurement π π ππ π π ππ πΏππ πΏππ ππ Figure 2-3 Equivalent circuit under Lock-rotor test In practice, the rotor is difficult to lock without special tool, thus another conduction mode is introduced as Figure 2-4 shows. It is easy to prove that in this conduction mode, the phase equivalent circuit is same as Figure 2-3. πΏπ π π ππ ~ Figure 2-4 Conduction pattern for lock-rotor test Now assuming , when is known, the equivalent impendence can be measured through input power, voltage, and current, and and can be calculated sequentially. 2.2.4 No-Load Test In no-load case, the rotor speed is assumed be equal to synchronous speed, and slip rate is obviously obtained. Thus right hand part of the equivalent circuit in Figure 2-2 is an open circuit and was simplified as Figure 2-5. Therefore, the stator self-inductance can be measured. π π ππ ππ πΏππ πΏππ πΏπ ππ Figure 2-5 Equivalent circuit under no-load test MCU-AN-510124-E-12 β Page 7 ππ SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor 3 FOC Drive of Induction Motor This chapter introduces induction motor model, principle of FOC drive, and the realization algorithm of FOC drive. 3.1 Rotor Flux Field Oriented Control 3.1.1 Mathematic Model of Induction Motor ππ π½ π π πΞ¨ ππ (πΌ) ππ Figure 3-1 Reference frame for motor modelling Same as most of electric rotating machine, a three-phase induction motor can be modelled in stationary reference frame and synchronous rotating reference frame. Applying Clark transformation to three-phase squirrel cage induction motor model, motor dynamics in reference frame is described as below (3.1) (3.2) (3.3) (3.4) where the flux linkages has the following relationship with current ( ) (3.5) ( ) (3.6) ( ) (3.7) ( ) (3.8) Taking Park transformation to above equations, induction motor model in is reference frame (3.9) (3.10) ( ) MCU-AN-510124-E-12 β Page 8 (3.11) SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor ( ) (3.12) ( ) (3.13) ( ) (3.14) ( ) (3.15) ( ) (3.16) The electric torque of induction motor can be expressed by the cross product of flux vector and current vector that ( ) ( ) (3.17) 3.1.2 Rotor Flux FOC Principle There are kinds of FOC schemes for induction motor drive, such as rotor flux FOC, stator flux FOC, and air gap flux FOC. In this document, rotor flux FOC is introduced. From equation (3.17), it can be found that the electric torque is maximized for a given magnitude of rotor flux if set the current vector perpendicular to the flux vector, and this is how rotor flux FOC works. Letβs set the flux vector and current vector as below [ (3.18) [ (3.19) It is apparent that equations (3.18) and (3.19) define two perpendicular vectors such as rotor flux FOC requires. Substitute above two equations into motor model, the magnitudes of rotor flux vector and current vector are (3.20) (3.21) (3.22) Above equations show that if (3.18) and (3.19) satisfy, rotor flux level is set solely by , and electric torque is controlled by . Thus, rotor flux vector and electric torque are controlled by and independently. Based on aforementioned knowledge, the rotor flux field oriented control is established. Figure 3-2 depicts the control structure of a sensor based rotor FOC driving, in which sliding mode observer is applied to estimate rotor flux vector. MCU-AN-510124-E-12 β Page 9 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor π΄πΆ~ Inverter IM ππ ππ ππ SVPWM ππ PID Flux controller ππ PID ππ πΌπ½ ππ ππ ππ PID ππ ππ ππΌ ππΌ ππ½ πππ πΌπ½ ππΌ ππ½ Dead time compensation ππ½ SMO flux observer πΞ¨ πΌπ½ ππ Figure 3-2 Induction motor sensor-FOC control scheme In the demo system, the sensor-FOC scheme mainly contains three modules. The control module is designed in reference frame that drives to a constant to assure constant is generated by speed regulator thus rotor flux linkage, and the reference torque current speed is tracked. Another important module is SMO flux observer, which is designed in estimate rotor flux vector, including its magnitude and position angle. reference frame to The dead time compensation algorithm and SVPWM is implemented to realize command voltage. And finally sensor based feedback FOC control system is constructed. 3.2 FOC Algorithm Realization 3.2.1 Back Calculation and Tracking PID regulator The PID regulator is widely applied in most of control occasions, and its transfer function is ( ) ( ) ( ) (3.23) Equation (3.23) shows a 1-DOF PID regulator, and it suffers reference kick and response kick due to direct proportion term and derivative term. In another hand, once the PID parameters are tuned, its performance on handling noise is also inherent. To overcome above shortages, a 2-DOF PID regulator is designed by modifying (3.23) in form of equation (3.24), and Figure 3-3 shows the block diagram of this algorithm. ( ) ( ) β ) Furthermore, an anti-windup scheme is implemented into I-regulator that its input shaped by back calculation and tracking algorithm { (3.24) is re- (3.25) MCU-AN-510124-E-12 β Page 10 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor π π¦ π π π πΎπ π’π π /π πΎπ π ππ π’π π’ π’ π’π ππ’ πΎπ‘ Figure 3-3 2-DOF PID regulator with back calculation and tracking algorithm In this PID regulator, the tuning parameters goes up to 5 with the limitation that , β , and is recommended for stability reason, is a large number of the order of 100 for filtering the input of D-regulator. 3.2.2 Sliding Mode Rotor Flux Observer Considering induction motor model in reference frame, equations (3.1)~(3.8) is simplified by eliminating , , , and , therefore motor model is reassembled as ( ) (3.26) ( ) (3.27) (3.28) (3.29) Let space form is be the states of system, induction motor model expressed in state(3.30) where [ ] is the input stator voltage vector. , [ Now, let Μ designed as Μ ] Μ Μ Μ Μ [ ] be the estimated states, and a sliding mode observer is Μ (3.31) MCU-AN-510124-E-12 β Page 11 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor where [ ], and [ ( ( Μ ) Μ ) ] It is not difficult to demonstrate that the output of observer ( Μ) converges to when is a relative large positive constant. Figure 3-4 shows the block diagram of the designed sliding mode observer, and the rotor flux angle is calculated by estimated flux vector Μ (Μ ) ππ (3.32) IM ππ ππ πΞ¨ ππππ‘ππ π Current Model πΜπ Flux πΜ π Model Figure 3-4 Block diagram of sliding mode rotor flux observer 3.2.3 Dead Time Compensation To avoid the shoot-through of DC link, a short period named dead time is enforced in the SVPWM scheme, and thus a load dependent voltage distortion causes the mismatch between command voltage and actual voltage. Besides this dead time, the voltage loss on thyristors and diodes also result in voltage error, and the output voltage mismatch due to the adversity of these three factors is called βdead time effectβ. Figure 3-5 shows a typical connection of three-phase inverter. Taking the bridge of a-phase as an example, the magnitude of in a switch period is analysed in Figure 3-6, in which is dead time, is the delay time when switch on thyristor, is the delay time when switch off thyristor, is voltage loss on thyristor, is voltage loss on diode, is DC voltage, is ideal conduction time, and is SVPWM period. Hence, the actual voltage can be calculated by average theory as { (3.33) MCU-AN-510124-E-12 β Page 12 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor ππ πππ ππ ππ πππ ππ πππ ππ πππ ππ ππ ππ Moto r ππ Figure 3-5 Typical three-phase inverter schematic π ππΆπΆπ πππππ ππ π‘ πππππ ππ πππ‘π’ππ ππ π‘π π‘πππ π‘ππ π‘π πππ‘π’ππ ππ ππ πππππ ππ πππ ππ ππ ππ ππ ππ πππ πππππ ππ πππ‘π’ππ ππ πππ‘π’ππ ππ Figure 3-6 Dead time effect on output voltage And the compensation voltage thus is defined as (3.34) { (3.34) Equation (3.34) shows that voltage loss in reference frame relates to current direction, which means current direction is a criterion of feeding compensation voltage. Particularly, MCU-AN-510124-E-12 β Page 13 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor when the current is crossing zero, voltage loss becomes ambiguity. Thus, solutions are made such that rotating current is usually used to judge compensation scheme. In this document, current vector in reference frame is utilized to calculate compensation voltage. 3.2.4 Field Weakening Control As the motor runs at higher speed, back-EMF will occupy a large proportion of feeding voltage and thus rotor speed is limited since voltage is not tuneable. Field weakening control is a suitable solution that operates motor in constant power region and enlarges speed operation region. Consider steady state of induction motor model (3.9)~(3.16), and assume rotor field oriented control is achieved, stator voltage model thus is written as (3.35) (3.36) Ignore voltage drop on resistance, voltage that ( ) ( and are limited due to inverter capability ) (3.37) In another hand, the maximum current capability of motor is also a limitation of operation, and is expressed as (3.38) Equation (3.37) and (3.38) indicates the actual available operation region due to voltage and current limitation, and Figure 3-7 plots the limitation curves as function of current, where the ellipses (dash lines) are voltage limitation curve, the cycle (red, solid line) is current limitation curve, and the hyperbola (blue, solid line) are equal-torque curves. πππ π π πππ Figure 3-7 Voltage and current limitation curves In this firmware, a gradient method is applied to generate reference d-axis current Investigating voltage equation (3.35) and (3.36), and define a cost function as ( ) ( ) . (3.39) Therefore, a control target is set to minimize the cost function. Taking partial difference to equation (3.39) ( ) MCU-AN-510124-E-12 β Page 14 (3.40) SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 3 FOC Drive of Induction Motor ( ) (3.41) Then the gradient method can be designed in digital form that ( ) where ( ) ( ) ( is the gradient gain of flux controller. MCU-AN-510124-E-12 β Page 15 ) (3.42) SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 4 Experiment Result 4 Experiment Result 4.1.1 Parameter Measurement Table 4-1 Parameter measurement result Motor Parameter Stator Resistance Rotor Resistance Mutual Inductance Stator Leakage Inductance Rotor Leakage Inductance Spec. Value 1.6173 1.6477 170.7246 6.7255 9.0637 Measured Value 1.6076 2.7116 128.63 13.47 13.47 Unit Error 0.6% 64.6% 24.7% 100.1% 48.6% 4.1.2 Sensor-FOC Drive Performance Load Torque sensor Induction motor Figure 4-1 Experiment Platform Figure 4-1 shows the configuration of experiment platform. The PMSM is controlled by a converter in tracking reference torque mode. The torque sensor is installed between load and testing motor thus the output torque of induction motor is measurement. The experiment motor has parameters as Table 4-1 shows. ππΌ πΜπΌ πΞ¨ c). Estimated current (2A/div) and flux angle @30Hz d). Motor phase current at acceleration and deceleration (2A/div) Figure 4-2 FOC drive performance ( MCU-AN-510124-E-12 β Page 16 ) SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 4 Experiment Result πΜπΌ ππΌ ππ ππ’ ππ£ πΞ¨ a). Estimated current (5A/div) current error (1A/div), and flux angle @30 Hz b). Stator current at startup, decrease load, and increase load @30 Hz Figure 4-3 FOC drive performance ( ) Figure 4-4 shows the field weakening performance of the induction motor. In this experiment, the DC voltage is set to 110 volt, and the reference speed is set 50Hz with/without field weakening operation. From picture (a), it can be seen that with rated magnetizing current, the maximum speed is about 20Hz and (b) shows stator current in this case. Picture (c), (d), (e), and (f) show the field weakening performance, and the maximum speed goes up to 45Hz. Picture (c) shows the magnetizing current and speed response when motor switches operation mode from normal region to field weakening region, and picture (d) shows stator current response in this procedure. Picture (e) shows the same state when motor switches operation mode from field weakening region to normal region, and picture (f) shows stator current response in this procedure. ππ ππ ππ ππ’ ππ a). Magnetizing current (2A/div) and speed (15Hz/div)response without field weakening b). Stator current (2A/div) without field weakening ππ ππ ππ ππ’ ππ c). Magnetizing current (2A/div) and speed (15Hz/div) response with field weakening d). Stator current (2A/div) with field weakening MCU-AN-510124-E-12 β Page 17 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 4 Experiment Result ππ ππ ππ ππ’ ππ e). Magnetizing current (2A/div) and speed (15Hz/div) response with field weakening f). Stator current (2A/div) with field weakening Figure 4-4 Motor response with/without field weakening control MCU-AN-510124-E-12 β Page 18 SMO Based Field Oriented Control of Induction Motor with Speed Sensor V1.2.0 Chapter 5 Appendix 5 Appendix 5.1 List of Figures and Tables Figure 2-1 Equivalent circuit of an induction motor ................................................................. 6 Figure 2-2 Equivalent circuit under DC test ............................................................................ 6 Figure 2-3 Equivalent circuit under Lock-rotor test ................................................................. 7 Figure 2-4 Conduction pattern for lock-rotor test .................................................................... 7 Figure 2-5 Equivalent circuit under no-load test ..................................................................... 7 Figure 3-1 Reference frame for motor modelling .................................................................... 8 Figure 3-2 Induction motor sensor-FOC control scheme ...................................................... 10 Figure 3-3 2-DOF PID regulator with back calculation and tracking algorithm ...................... 11 Figure 3-4 Block diagram of sliding mode rotor flux observer ............................................... 12 Figure 3-5 Typical three-phase inverter schematic ............................................................... 13 Figure 3-6 Dead time effect on output voltage ...................................................................... 13 Figure 3-7 Voltage and current limitation curves .................................................................. 14 Figure 4-1 Experiment Platform ........................................................................................... 16 Figure 4-2 FOC drive performance ( ) ......................................................................... 16 Figure 4-3 FOC drive performance ( ) ......................................................................... 17 Figure 4-4 Motor response with/without field weakening control ........................................... 18 MCU-AN-510124-E-12 β Page 19