bulgin BUCCANEER FOR POWER a brand of Elektron Technology 400 Series Buccaneer® Contact Retainer Sealing Gasket O Ring Contacts O Ring Retaining Nut Main Body Panel Body Contacts Contact Carrier Cable Gland Collet Gland Nut ᔢ Sealed to IP68 when mated ᔢ IP68 rating tested at 1.054kg/sq cm (15lb/sq in) 10m depth for 2 weeks ᔢ 2 and 3 pole - 8A, 250V rating ᔢ 4, 6 and 8 pole - 5A, 125V rating ᔢ Flex, Flex In-Line, Front Panel, Rear Panel and PCB mounting body styles ᔢ Plug and Socket versions in all body styles ᔢ Flame Retardant moulding material - Polyamide UL94-V0 ᔢ 10 and 12 pole - 1A, 50V rating ᔢ Contacts supplied separately (except PCB versions) ᔢ 2.5mm contact engagement for electrical integrity ᔢ Sealing caps available to maintain IP68 rating ᔢ ‘Scoop proof’ contacts ᔢ Secure sealing system ᔢ Contact inserts are part of body moulding ᔢ Crimp and solder contacts ᔢ Cable range from 3 to 7mm ᔢ PCB mounting connector supplied with contacts pre-loaded ᔢ Overall length (flex + flex in-line) 80mm ᔢ Gold plated contacts ᔢ Diameter over coupling ring 19.1mm ᔢ Front and rear panel mounting panel connectors ᔢ UL, CSA and VDE approvals ᔢ Pre-wired, overmoulded cable assemblies www.bulgin.com 39 BUCCANEER POWER Locking Ring BUCCANEER FOR POWER bulgin a brand of Elektron Technology 400 Series Buccaneer FLEX CABLE CONNECTOR PX0410/P PX0410/S ᔢ Mates with Flex In-line or Panel mounting versions PX0401, PX0411, PX0412 & PX0413 ᔢ Pin or socket ᔢ 2, 3, 4, 6, 8, 10 or 12 pole ᔢ Screw locking ring ᔢ Contacts supplied separately BUCCANEER POWER IN-LINE FLEX CABLE CONNECTOR ᔢ Mates with Flex Cable connectors PX0400, PX0402 & PX0410 ᔢ Pin or socket ᔢ 2, 3, 4, 6, 8, 10 or 12 pole ᔢ For in-line cable connection ᔢ Contacts supplied separately PX0411/P PX0411/S PRE-WIRED FLEX CONNECTOR PX0400 ᔢ Overmoulded Flex connector for pre-wired cable assemblies ᔢ Pin or socket ᔢ Cable range 2.5 - 9.0mm o/d ᔢ 2, 3, 4, 6, 8, 10 or 12 pole ᔢ Mates with PX0401 & PX0411 Flex In-Line connectors and PX0412 & PX0413 panel mounting connectors PRE-WIRED FLEX CONNECTOR PX0402 ᔢ Right-angled overmoulded Flex connector for pre-wired cable assemblies ᔢ Pin or socket ᔢ Cable range 2.5 - 9.0mm o/d ᔢ 2, 3, 4, 6, 8, 10 or 12 pole ᔢ Mates with PX0401 & PX0411 Flex In-Line connectors and PX0412 & PX0413 panel mounting connectors PRE-WIRED IN-LINE FLEX CONNECTOR ᔢ Overmoulded Flex connector for pre-wired cable assemblies ᔢ Pin or socket ᔢ Cable range 2.5 - 9.0mm o/d ᔢ 2, 3, 4, 6, 8, 10 or 12 pole ᔢ Mates with PX0400, PX0402 & PX0410 Flex connectors PX0401 40 www.bulgin.com bulgin BUCCANEER FOR POWER a brand of Elektron Technology 400 Series Buccaneer FRONT PANEL MOUNTING CONNECTOR ᔢ Mates with Flex Cable connectors PX0410, PX0400 & PX0402 ᔢ Front Panel mounting ᔢ Single hole fixing ᔢ Contacts supplied separately ᔢ 2, 3, 4, 6, 8, 10 or 12 pole PX0412/P PX0412/S BUCCANEER POWER REAR PANEL MOUNTING CONNECTOR ᔢ Mates with Flex Cable connector PX0410, PX0400 & PX0402 ᔢ Rear Panel mounting ᔢ Single hole fixing ᔢ Contacts supplied separately ᔢ 2, 3, 4, 6, 8, 10 or 12 pole PX0413/xxP PX0413/xxS PCB MOUNTING CONNECTOR PX0413/xxP/PC PX0413/xxS/PC ᔢ Mates with Flex Cable connector PX0410, PX0400 & PX0402 ᔢ PCB Rear Panel mounting ᔢ Straight PC spills ᔢ Supplied with pre-loaded gold plated contacts ᔢ 2, 3, 4, 6, 8, 10 or 12 pole SEALING CAPS AND ACCESSORIES PX0480 PX0480/1 PX0481 PX0484 ᔢ Maintains IP68 Rating of Unmated Connectors ᔢ PX0480: Fits PX0412 (panel mounting) ᔢ PX0480/1: Fits PX0401 & PX0411 (flex in-line) ᔢ PX0481: Fits PX0400, PX0402 & PX0410 (flex connector) ᔢ PX0484: Fits PX0413 (PCB and rear panel mount) GLAND PACKS Part No Description PX0482 Pack of 4 pairs cable glands and collets to suit cables from 3.0 to 5.0mm diameter. PX0483 Pack of 4 pairs cable glands and collets to suit cables from 5.0 to 7.0mm diameter. www.bulgin.com 41 bulgin BUCCANEER FOR POWER a brand of Elektron Technology 400 Series Buccaneer CRIMP CONTACTS Pole Current Rating Pin Socket Pack Qty Cable Acceptance (dia) 2, 3 4, 6, 8 10, 12 8A 5A 1A SA3350 SA3348 SA3180 SA3349 SA3347 SA3179 10 10 10 20 - 24 AWG 22 - 26 AWG 24 - 28 AWG BUCCANEER POWER SOLDER CONTACTS Pole Current Rating Pin Socket Pack Qty Cable Acceptance (dia) 2, 3 4, 6, 8 10, 12 8A 5A 1A SA3350/1 SA3348/1 SA3180/1 SA3349/1 SA3347/1 SA3179/1 10 10 10 20 - 24 AWG 22 - 26 AWG 24 - 28 AWG CONTACT INSERTION TOOLS Poles Contact rating Colour Part No Insertion/Extraction Tool Insertion/Extraction Tool 2,3 4,6,8 8A 5A Blue Red 13027/2 13027/1 Insertion/Extraction Tool 10,12 1A Green 13027 CRIMP TOOLS Pole Contact rating Positioner 2,3 Positioner 4,6,8 Positioner 10,12 8 Indent Crimp Tool for use with Colour 8A Blue 5A Red 1A Green positioners Part No 14025/8AMP 14025/5AMP 14025/1AMP 14025 PCB CONTACT LAYOUT Sockets Plugs Contact numbers viewed from rear of panel Contact numbers viewed from rear of panel CONTACT LAYOUT 2 pole (8 Amp) 42 3 pole (8 Amp) 4 pole (5 Amp) 6 pole (5 Amp) 8 pole (5 Amp) 10 pole (1 Amp) 12 pole (1 Amp) www.bulgin.com bulgin BUCCANEER FOR POWER a brand of Elektron Technology 400 Series Buccaneer SPECIFICATION Electrical: Poles: 2, 3 4, 6, 8 10, 12 Current Rating: 8A 5A 1A Voltage Rating: 250Vac/dc 125Vac/dc 50Vac/dc Contact Resistance: <5m Insulation Resistance: >106M (@ 500V d.c.) AC Breakdown Voltage: 2.5kV Sealing: IP68, EN 60529 tested @ 1.054kg/sq cm (15lb/sq in) 10m depth for 2 weeks Cable Acceptance: 3.0 - 7.0mm Contact Accommodation: 2, 3 pole, 20 - 24 AWG 4, 6, 8 pole, 22 - 26 AWG 10, 12 pole, 24 - 28 AWG Termination: Crimp, solder and PCB Insertion/Withdrawal Force: Operating Temperature: Flex and panel types Overmoulded Approvals: UL: CSA: VDE: CCC: –40°C to +80°C –20ºC to +85ºC E214972 1273303 40002226 2011010203500398 – 1 Amp Rated 2011010203500399 – 5 Amp Rated 2011010203500400 – 8 Amp Rated Approvals pending for PX0413 series. Overmoulded cable assemblies approvals to customer requirements. No. poles: 2 3 4 6 8 10 Insertion Force (typ): 19N 25N 27N 27N 28N 55N 62N Withdrawal Force (typ): 12N 17N 17N 21N 22N 25N 29N Tightening Torques: Panel mount (PX0412) Rear fixing nut: Panel mount (PX0413) Front fixing nut: 1.0-1.1Nm (9lbf.in.) 1.0-1.1Nm (9lbf.in.) Cable Retention force: 3mm dia 4.7mm dia 60N 80N Rear panel thread PX0412: M16x1.5 Panel thread PX0413: 18.97x26TPI Whitworth form to BS84 med fit Material: Flex and panel types: Body Mouldings: Flammability Rating: UV Resistance: Polyamide UL94V-0 To EN 50021:1999 Overmoulded types: Body Mouldings: Flammability Rating: Polyurethane UL94V-HB Contacts: Copper alloy, Gold plated O Rings: Nitrile Panel Sealing O Ring: Nitrile Dimensions: Overall dimensions of connectors when mated together Flex + Flex In-Line Dia. over coupling ring 80mm 19.1mm Compliant www.bulgin.com 12 43 BUCCANEER POWER Mechanical: bulgin BUCCANEER FOR POWER a brand of Elektron Technology 400 Series Buccaneer PART NO. SYSTEM ORDERING INFORMATION PX04xx / xx x / xxxx Body Styles PX0410 = Flex body PX0411 = Flex in-line body PX0412 = Front panel mounting body PX0413 = Rear panel/PCB mounting body BUCCANEER POWER Number Contacts 02 = 2 pole, 03 = 3 pole, 04 = 4 pole, 06 = 6 pole 08 = 8 pole, 10 = 10 pole, 12 = 12 pole Contact Type P = Pin, S = Socket ᔢ Determine body style, i.e. PX0410 = flex body, PX0411 = flex in-line body. ᔢ Determine number of contacts & type, i.e. 02 = 2 way, P = pin contacts. ᔢ Determine cable range, i.e. 3035 = 3.0 to 3.5mm cable accommodation, not required for PX0412 or PX0413 (panel connectors). ᔢ Choose appropriate contacts pack, i.e. SA3350 = pin contacts suitable for 2 & 3 way connectors, supplied in pack quantities of 10. Not needed for PX0413/PC as pre-loaded. ᔢ Is a sealing cap required? ᔢ Is an insertion tool required? For PX0410 and PX0411 cable connectors - Cable Entry Size: 3035 = 3.0 - 3.5mm (Light Grey) 5055 = 5.0 - 5.5mm (Yellow) 3540 = 3.5 - 4.0mm (Grey) 5560 = 5.5 - 6.0mm (Blue) 4045 = 4.0 - 4.5mm (Green) 6065 = 6.0 - 6.5mm (White) 4550 = 4.5 - 5.0mm (Red) 6570 = 6.5 - 7.0mm (Black) Cable gland and collet supplied in colour coded pairs. ᔢ Is a crimp tool required? For PX0413 PCB/Rear Panel Mount: PC = Pre-loaded PC pins Blank = no pins supplied For PX0412 Front Panel Mount: Suffix not required - leave blank Examples: PX0410/10S/4045 = Flex cable connector, 10 socket contacts with gland and collet for cables between 4.0 and 4.5mm diameter (supplied less contacts). PX0412/08P = Front panel mounting connector, 8 pin contacts (supplied less contacts.) PX0413/06P = Rear panel mounting connector, for 6 pin contacts (supplied less contacts). PX0413/04P/PC = Rear panel/PCB connector, 4 pin contacts, PCB mounting (supplied with contacts loaded). 44 www.bulgin.com