2.5mm & 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES Introduction: Adam Tech ASJ Series Stereo Jacks are a broad range of 2.6mm and 3.5mm jacks used primarily in computer and multi-media audio applications. This series provides a multitude of sizes and configurations that are available in single or multiple switching forms. Options include choice of full plastic or metal reinforced bodies, single, stacked or ganged versions and color-coded jacks for port identification. Features: Broad range of sizes and configurations Single or Multiple switching functions Plastic or Metal reinforced bodies Ganged and Stacked versions Color Coded option for Port Identification Mating Plugs: All industry standard 2.50mm and 3.50mm mono or stereo plugs. Specifications: Material: Standard insulator: PBT or LCP, Glass reinforced, rated UL94V-0 Optional Hi-Temp insulator: Nylon 6T, rated UL94V-0 Insulator Color: Black Bushing: Brass, Nickel plated Contacts: Copper alloy Contact Plating: Tin over Copper underplate Electrical: Operating voltage: 12V DC max. Current rating: 1 Amp max. Contact resistance: 30 mΩ max. initial Insulation resistance: 100 MΩ min. Dielectric withstanding voltage: 500V AC for 1 minute ORDERING INFORMATION 1 ASJ SERIES INDICATOR ASJ = Stereo Jack 3 CONTACT Forms (see page 207-209 for individual schematics) Mechanical: Insertion force: 4.4 lbs max. Withdrawal force: 0.3 kg min Mating durability: 5000 cycles min. Temperature Rating: Operating temperature: -25°C to +85°C Soldering process temperature: Standard insulator: 235°C Hi-Temp insulator: 260°C JACK TYPE 1, 5, 6, 7, 12, 15, 18, 37, 38, 40, 41, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113 (see page 209-214) Packaging: Anti-ESD plastic bags or Tape and Reel Approvals and Certifications: UL Recognized & CSA Certified, File no. E224053 OPTIONS: Add designator(s) to end of part number E=No back cover (Type 1 only) M=M6 x 0.5 threaded bushing HT=Hi-Temp Nylon 6T insulator for Hi-Temp soldering processes up to 260°C TR=Tape & Reel packaging 208 www.adam-tech.com 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-1 .453 [11.50] .472 [12.00] .354 [9.00] ASJ-1 .197 [5.00] .118 [3.00] ASJ-1-3 .256 [6.50] .157 [4.00] .551 [14.00] ø.142 [3.60] .394 [10.00] ø.236 [6.00] .157 [4.00] .256 [6.50] .193 [4.90] .126 [3.20] .157 [4.00] Recommended PCB Layout RECOMENDED PCB LAYOUT .456 [11.60] .317 [8.05] .551 [14.00] .047 [1.20] .137 [3.50] .059 [1.50] .693 [17.60] .138 [3.50] .453 [11.50] .236 [6.00] .118 [3.00] ASJ-37-5-M Recommended PCB Layout RECOMMENDED PCB LAYOUT .531 [13.5] M6 THREAD OPTIONAL ø.142 [3.60] .033 [0.85] .242 [6.15] M6 THREAD OPTIONAL ASJ-37 .045 [1.15] ø.236 [6.00] .276 [7.00] ASJ-5-4A ø.075 [1.90] .096 [2.45] ø.142 [ø3.60] .209 [5.30] .197 [5.00] .197 [5.00] ø.059 [3.50] 3 PLCS .453 [11.50] ASJ-5 ø.051 [1.30] .098 [2.50] .476 [12.1] CLEAR TOP .210 [5.30] .197 [5.00] ø.236 [6.00] .118 [3.00] .201 [5.10] .177 [4.50] .208 [5.30] .378 [9.60] .453 [11.50] .472 [12.00] ø.142 [3.60] .275 [7.00] .362 [9.20] .650 [16.51] .402 [10.20] ASJ-6 ASJ-6 .276 [7.00] .031X.071 [0.8X1.8] .204 [5.20] Recommended PCB Layout RECOMMENDED PCB LAYOUT .118 [3.00] .138 [3.50] .197 [5.00] ø.051[ø1.3](5X) ø.275 [7.00] .394 .197 [5.00] [10.00] .157 [4.00] ASJ-6-5 CONTACTForm FORM Contact .020 [0.50] .394 [10.00] FORM 22 Form .315 [8.00] FORM 3 3 Form FORM 3A Form 3A 1 1 3 2 2 SCHEMATIC ø.059 [1.50] POSTS .118 [3.00] Schematic RECOMMENDED PCB LAYOUT Recommended PCB Layout FORM 4A 4A Form 1 10 2 www.adam-tech.com ø.051 [2.30] FORM 4B 4B Form 1 3 11 2 FORM 55 Form 1 3 10 2 1 3 11 10 2 209 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-7 .472 [12.00] ø.142 [3.60] .354 [9.00] ASJ-7-5 .256 [6.50] .417 [10.60] .140 [3.50] .197 [5.00] .118 [3.00] .197 .394 [5.00] [10.00] ø.236 [6.00] .275 [7.00] ø.059 [1.50] POST (3X) .118 [3.00] .394 [10.00] .197 [5.00] ø.051 [1.30] Recommended PCB Layout ASJ-40 .456 [11.60] 1.456 [37.00] .236 [6.00] .492 [12.50] A B ø.142 [3.60] ø.236 [6.00] C .354 [9.00] .256 [6.50] ASJ-40-4A .118 [3.00] .394 [10.00] .197 [5.00] .315 [8.00] Recommended PCB Layout ASJ-15 .236 [6.00] .670 [17.00] ø.142 [3.60] ASJ-15-4B .169 [4.30] .138 [3.50] ø.063 [1.60] .189 [4.80] .197 [5.00] .059 [1.50] .620 [15.75] .276 [7.00] .276 [7.00] .390 [9.90] .114 [2.90] .094 [2.40] .461 [11.70] ASJ-41 .238 [6.05] .147 [3.73] .050 [1.27] .050 [1.27] .147 [3.73] .238 [6.05] Recommended PCB Layout .496 [12.60] 13-ø.039 [1.00] .394 [10.00] .295 [7.50] .197 [5.00] 0.00 .149 [3.80] UNPLATED THRU HOLE .197 .098 .00 .098 .197 PINK MICROPHONE 1.516 [38.50] LIME AUDIO LINE OUT 4-ø2.3 [.091] .059 [1.50] .994 [25.25] .748 [19.00] .256 [6.50] 3-ø3.6 [.141] 1.240 [31.50] LT BLUE AUDIO LINE IN ASJ-41-5 210 Recommended PCB Layout www.adam-tech.com 2.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-12 4 3 .394 [10.00] 1 2 .197 [5.00] 5 .157 [4.00] .531 [13.50] .236 [6.00] .295 [7.50] ø.157 [4.00] .295 [7.00] ASJ-12-5 ø.102 [2.60] .354 [9.00] .197 [5.00] .216 [5.50] .295 .157 [7.50] [4.00] .110 [2.80] .158 [4.00] Recommended PCB Layout ASJ-18 .197 [5.00] .453 [11.50] ø.102 [2.60] ASJ-18-4B .173 [4.40] .067 [1.70] .197 [5.00] ø.157 [4.00] .091 [2.30] .059 [1.50] .276 [7.00] .031 [0.80] .035 [0.90] .276 [7.00] .427 [10.85] .067 [1.70] Recommended PCB Layout ASJ-38 .197 [5.00] .472 [12.00] ø.102 [2.60] .079 [2.00] ø.157 [4.00] ø.039 [1.00] .059 [1.50] .453 [11.50] .157 [4.00] ø.047 [1.20] .299 [7.60] .340 [8.60] .157 [4.00] ASJ-38-5 .098 [2.50] .295 [7.50] .291 [7.40] www.adam-tech.com .252 [6.40] Recommended PCB Layout 211 2.5mm & 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-103 .378 [9.60] .220 [5.60] .531 [13.50] .256 [6.50] Ø.102 [2.60] .173 [4.40] Ø.197 [5.00] .354 [9.00] 4 .086 [2.20] .157 [4.00] 3 1 Ø.039 [1.00] .106X.059 [2.70X1.50] .145X.059 [3.70X1.50] 5 2 ASJ-103-J ASJ-103-J .299 [7.60] .197 [5.00] ASJ-103-M 1 3 1 3 5 2 4 .405 [10.30] Recommended PCB Layout 2 4 ASJ-104 .535 [13.60] .216 [5.50] Ø.102 [2.60] .197 [5.00] .208 [5.30] .079 [2.00] 5 Ø.051 [1.30] Ø.197 [5.00] .224 [5.70] 2 3 1 4 .291 [7.40] .197 [5.00] .079 [2.00] .079 [2.00] ASJ-104-J ASJ-104-J .295 [7.50] 1 3 2 4 5 Recommended PCB Layout ASJ-105 .390 [9.90] .059 [1.50] .228 [5.80] Ø.102 [2.60] .126 [3.20] .413 [10.50] Ø.157 [4.00] .181 [4.60] .073 [1.85] 4 .205 [5.20] ASJ-105-A 3 6 2 1 .047 [1.20] 5 .307 [7.80] ASJ-105-A .059 [1.50] .271 [6.90] 1 3 6 5 2 3 ASJ-105-D ASJ-105-M 1 1 5 2 ASJ-105-I 1 4 3 6 5 2 3 3 2 2 .445 [11.30] .079 [2.00] .236 [6.00] .354 [9.00] .472 [12.00] .063 [1.60] .205 [5.20] 5 Ø.141 [3.60] .173 [4.40] Ø.035 [0.90] 4 3 ASJ-106-C 1 Ø.197 [5.00] ASJ-106-C 2 1 .118 [3.00] .236 [6.00] .102 [2.60] Ø.047 [1.20] .378 [9.60] Recommended PCB Layout 212 1 4 Recommended PCB Layout ASJ-106 ASJ-105-B www.adam-tech.com 4 2 ASJ-106-K 1 3 4 2 5 ASJ-106-P 1 3 2 5 ASJ-106-D 1 3 2 ASJ-106-B 1 3 4 2 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-107 .098 [2.50] .236 [6.00] .059 [1.50] .571 [14.50] 5 Ø.141 [3.60] .197 [5.00] .323 [8.20] .169 [4.30] Ø.079 [2.00] 3 ASJ-107-B 1 Ø.059 [1.50] .138 [3.50] ASJ-107-B 4 Ø.197 [5.00] 2 .098 [2.50] .275 [7.00] ASJ-107-D .460 [11.70] .620 [15.75] ASJ-108-A .512 [13.00] .118 [3.00] Ø.275 [7.00] .496 [12.60] ASJ-108-F ASJ-108-A Ø.141 [3.60] .157 [4.00] 4 2 ASJ-107-F ASJ-107-A 1 1 1 3 3 3 5 4 2 2 2 ASJ-108-B 1 9 5 4 3 2 7 6 8 .590 [15.00] 1 3 4 2 5 Recommended PCB Layout ASJ-108 ASJ-107-C 1 ASJ-108-C 1 5 4 3 2 7 6 1 9 5 4 3 2 7 6 ASJ-108-L ASJ-108-D ASJ-108-G 1 3 2 1 9 5 4 3 2 ASJ-108-N ASJ-108-K ASJ-108-W 1 1 9 5 1 1 1 3 2 7 6 8 3 2 3 2 5 4 3 2 3 2 7 6 6 8 ASJ-109 .394 [10.00] .492 [12.50] .413 [10.50] Ø.141 [3.60] .271 [6.90] .035 [0.90] .173 [4.40] Ø.236 [6.00] 2 .185 [4.70] 1 4 3 5 .157 [4.00] .149 [3.80] .118 [3.00] ASJ-109-A .224 [5.70] ASJ-109-A ASJ-109-B 1 3 5 4 2 .197 [5.00] Recommended PCB Layout ASJ-109-D 1 3 1 3 4 2 2 ASJ-110 .462 [11.75] .128 [3.25] .476 [12.10] .425 [10.80] .315 [8.00] Ø.271 [6.90] .098 [2.50] .157 [4.00] .086 [2.20] .086 X .023 [2.2 X 0.6] 4 2 5 3 .110 [2.80] 1 Ø.141 [3.60] .079 [2.00] .187 [4.75] ASJ-110-L .187 [4.75] Recommended PCB Layout www.adam-tech.com ASJ-110-A SHIELD 1 3 2 4 5 213 3.5mm Audio JACKS stereo & mono earphone jacks ASJ SERIES ASJ-111 .315 [8.00] .118 [3.00] .464 [11.80] .571 [14.50] Ø.141 [3.60] .394 [10.00] 6X Ø.047 [1.20] .256 [6.50] 1 .394 [10.00] Ø.275 [7.00] ASJ-111-1 2 3 .197 [5.00] 4 ASJ-111-1 ASJ-111-1A 5 2X Ø.059 [1.50] .118 [3.00] .394 [10.00] .315 [8.00] 8 1 1 5 5 2 2 4 4 3 Recommended PCB Layout 3 ASJ-112 .453 [11.50] .366 [9.30] ASJ-112-J Ø.141 [3.60] .552 [14.00] .079 [2.00] .110 [2.80] .503 [5.15] 6 ASJ-112-A Recommended PCB Layout 1 3 1 3 5 2 4 2 4 ASJ-112-B ASJ-112-D 1 3 6 5 2 .216 [5.50] .417 [10.60] .413 [10.50] .370 [9.40] 3 1 ASJ-112-M ASJ-112-J 1 3 6 5 2 4 5 .386 [9.80] .264 [6.70] .079 [2.00] ASJ-112-I 2 4 1 3 1 3 5 2 2 ASJ-113 ASJ-113-B .328 [8.35] ASJ-113-B .059 [1.50] .052 [1.30] .433 [11.00] .157 [4.00] Ø.141 [3.60] .512 [13.00] .508 [12.90] DIMENSION 214 X Y DIMENSION 1 1 6 7 3 2 .090 [2.30] STEREO AUDIO PLUG STEREO AUDIO PLUG 2 CHANNEL 3 CHANNEL 3 2 5 4 1.389 [35.30] 1.389 [35.30] ØY 3 2 Recommended PCB Layout 1.389 [35.30] X 1 ASJ-113-W ASJ-113-K 6 8 .394 [10.00] .165 [4.20] 7 2 MONO AUDIO PLUG ØY 4 5 Ø.236 [6.00] .413 [10.50] 1 3 .177 [4.50] ASJ-113-D 1 6 7 3 2 5 4 ØY X X Y DIMENSION X X Y ASP-2.5-M .468 [11.90] Ø.098 [2.50] ASP-2.5-S .468 [11.90] Ø.098 [2.50] ASP-2.5-S3 .468 [11.90] Ø.098 [2.50] ASP-3.5-M .590 [15.00] Ø.137 [3.50] ASP-3.5-S .590 [15.00] Ø.137 [3.50] ASP-3.5-S3 .590 [15.00] Ø.137 [3.50] www.adam-tech.com