2.6mm & 3.5mm AUDIO JACKS STEREO & MONO EARPHONE JACKS Adam Technologies, Inc. ASJ SERIES INTRODUCTION: Adam Tech ASJ Series Stereo Jacks are a complete line of 2.6mm and 3.5mm jacks used primarily in computer and multi-media audio applications. This series provides a multitude of sizes and configurations that are available in single or multiple switching forms. Options include choice of full plastic or metal reinforced bodies, single, stacked or ganged versions and color-coded jacks for port identification. FEATURES: Broad range of sizes and configurations Single or Multiple switching functions Plastic or Metal reinforced bodies Ganged and Stacked versions Color Coded option for Port Identification MATING PLUGS: All industry standard 2.50mm and 3.50mm mono or stereo plugs. SPECIFICATIONS: Material: Standard insulator: PBT or LCP, Glass reinforced, rated UL94V-0 Optional Hi-Temp insulator: Nylon 6T, rated UL94V-0 Insulator Color: Black Bushing: Brass, Nickel plated Contacts: Copper alloy Contact Plating: Tin over Copper underplate Electrical: Operating voltage: 12V DC max. Current rating: 1 Amp max. Contact resistance: 30 mΩ max. initial Insulation resistance: 100 MΩ min. Dielectric withstanding voltage: 500V AC for 1 minute Mechanical: Insertion force: 4.4 lbs max. Withdrawal force: 0.3 kg min Mating durability: 5000 cycles min. Temperature Rating: Operating temperature: -65°C to +125°C Soldering process temperature: Standard insulator: 235°C Hi-Temp insulator: 260°C ORDERING INFORMATION 1 ASJ SERIES INDICATOR ASJ = Stereo Jack 3 CONTACT FORMS 2, 3, 3A, 4A, 4B, 5 (see bottom of page 161 for schematic of contact and switch forms) JACK TYPE 1, 5, 6, 7, 12, 15, 18, 37, 38, 40, 41 (see page 205-207) PACKAGING: Anti-ESD plastic bags or Tape and Reel APPROVALS AND CERTIFICATIONS: UL Recognized File No. E224053 CSA Certified File No. LR1578596 Pb UL ® 204 ® ® RoHS V E DCOMPLIANT 2002 / 95 / EC HI-TEMP INSULATOR AVA I L A B L E OPTIONS: Add designator(s) to end of part number E = No back cover (Type 1 only) K = Kinked soldertails (Standard on Type 6, 7, 40) M = M6 x 0.5 threaded bushing HT = Hi-Temp Nylon 6T insulator for Hi-Temp soldering processes up to 260°C TR = Tape & Reel packaging 909 Rahway Avenue • Union, New Jersey 07083 • T: 908-687-5000 • F: 908-687-5710 • WWW.ADAM-TECH.COM RoHS COMPLIANT 3.5mm AUDIO JACKS STEREO & MONO EARPHONE JACKS Adam Technologies, Inc. ASJ SERIES ASJ-1 .453 [11.50] .256 [6.50] .472 [12.00] .551 [14.00] .354 [9.00] ASJ-1 ø.142 [3.60] .197 [5.00] .157 [4.00] ø.236 [6.00] ø.051 [1.30] .098 [2.50] .197 [5.00] .118 [3.00] .394 [10.00] .157 [4.00] .256 [6.50] ASJ-1-3 .197 [5.00] ø.059 [1.50] 3 PLCS .453 [11.50] Recommended PCB Layout RECOMENDED PCB LAYOUT ASJ-5 .193 [4.90] .126 [3.20] ø.075 [1.90] .096 [2.45] ø.142 [ø3.60] .209 [5.30] ASJ-5 .456 [11.60] .317 [8.05] .551 [14.00] .157 [4.00] .045 [1.15] ø.236 [6.00] .276 [7.00] .047 [1.20] .137 [3.50] .059 [1.50] .242 [6.15] M6 THREAD OPTIONAL ASJ-5-4A .033 [0.85] RECOMMENDEDPCB PCB LAYOUT Recommended Layout ASJ-37 M6 THREAD OPTIONAL .531 [13.50] .693 [17.60] .138 [3.50] .453 [11.50] ø.142 [3.60] .236 [6.00] .118 [3.00] .476 [12.10] CLEAR TOP .210 [5.30] .197 [5.00] ø.236 [6.00] .118 [3.00] .201 [5.10] .177 [4.50] .208 [5.30] .204 [5.20] .402 [10.20] .378 [9.60] ASJ-37-5-M .031 X .071 [0.80 X 1.80] .362 [9.20] .650 [16.51] RECOMMENDED PCB LAYOUT Recommended PCB Layout ASJ-6 .453 [11.50] .472 [12.00] ASJ-6 ø.142 [3.60] .276 [7.00] .275 [7.00] .118 [3.00] .138 [3.50] .197 [5.00] ø.051 [ø1.30] (5X) ø.275 [7.00] .394 .197 [5.00] [10.00] .157 [4.00] ø.059 [1.50] POSTS .118 [3.00] .020 [0.50] .394 [10.00] ASJ-6-5 ø.051 [1.30] .315 [8.00] Recommended PCB Layout RECOMMENDED PCB LAYOUT CONTACT FORM Contact Form FORM 33 Form FORM 22 Form FORM3A 3A Form 1 1 3 2 2 SCHEMATIC Schematic FORM4A 4A Form 1 10 2 FORM4B 4B Form 1 3 11 2 FORM55 Form 1 3 10 2 909 Rahway Avenue • Union, New Jersey 07083 • T: 908-687-5000 • F: 908-687-5710 • WWW.ADAM-TECH.COM 1 3 11 10 2 205 3.5mm AUDIO JACKS STEREO & MONO EARPHONE JACKS Adam Technologies, Inc. ASJ SERIES ASJ-7 ASJ-7 .472 [12.00] ø.142 [3.60] .354 [9.00] ASJ-7-5 .256 [6.50] .417 [10.60] .140 [3.50] .197 [5.00] .118 [3.00] .197 .394 [5.00] [10.00] ø.236 [6.00] .275 [7.00] ø.059 [1.50] POST (3X) .118 [3.00] .394 [10.00] .197 [5.00] ø.051 [1.30] Recommended PCB Layout RECOMMENDED PCB LAYOUT ASJ-40 1.456 [37.00] .236 [6.00] .492 [12.50] A B .456 [11.60] ø.142 [3.60] C .354 [9.00] ø.236 [6.00] .256 [6.50] ASJ-40-4A .394 [10.00] .118 [3.00] .197 [5.00] .315 [8.00] Recommended PCB Layout ASJ-15 .169 [4.30] .236 [6.00] ø.063 [1.60] .670 [17.00] ø.142 [3.60] ASJ-15-4B .620 [15.75] .276 [7.00] .189 [4.80] .197 [5.00] .059 [1.50] .138 [3.50] .276 [7.00] .390 [9.90] .114 [2.90] .094 [2.40] .461 [11.70] .238 [6.05] .147 [3.73] .050 [1.27] .050 [1.27] .147 [3.73] .238 [6.05] Recommended Solder Pad Layout .496 [12.60] ASJ-41 13-ø.039 [1.00] .394 [10.00] .295 [7.50] .197 [5.00] 0.00 .149 [3.80] UNPLATED THRU HOLE .197 .098 .00 .098 .197 PINK MICROPHONE 1.516 [38.50] LIME AUDIO LINE OUT 4-ø2.3 [.091] .059 [1.50] .994 [25.25] .748 [19.00] .256 [6.50] 3-ø3.6 [.141] 1.240 [31.50] LT BLUE AUDIO LINE IN ASJ-41-5 206 Recommended PCB Layout 909 Rahway Avenue • Union, New Jersey 07083 • T: 908-687-5000 • F: 908-687-5710 • WWW.ADAM-TECH.COM 2.6mm AUDIO JACKS STEREO & MONO EARPHONE JACKS Adam Technologies, Inc. ASJ SERIES ASJ-12 3 .394 [10.00] .531 [13.50] .236 [6.00] 4 1 2 .197 [5.00] 5 .157 [4.00] .295 [7.50] .295 [7.00] ø.157 [4.00] .354 [9.00] ASJ-12-5 ø.102 [2.60] .197 [5.00] .216 [5.50] .295 .157 [7.50] [4.00] .110 [2.80] .158 [4.00] Recommended Solder Pad Layout ASJ-18 .173 [4.40] .067 [1.70] .197 [5.00] .035 [0.90] .453 [11.50] ø.102 [2.60] .197 [5.00] .091 [2.30] ø.157 [4.00] ASJ-18-4B .059 [1.50] .276 [7.00] .031 [0.80] .276 [7.00] .427 [10.85] .067 [1.70] Recommended Solder Pad Layout ASJ-38 .197 [5.00] .472 [12.00] ø.102 [2.60] .079 [2.00] ø.157 [4.00] ø.039 [1.00] .059 [1.50] .299 [7.60] .340 [8.60] .157 [4.00] .291 [7.40] ASJ-38-5 .453 [11.50] .157 [4.00] ø.047 [1.20] .098 [2.50] .252 [6.40] .295 [7.50] Recommended Solder Pad Layout Stereo Audio Plug STEREO AUDIO PLUG Mono AudioPLUG Plug MONO AUDIO 1.389 [35.30] 1.389 [35.30] X X øY øY PART No. X Y PART No. X Y ASP-2.5-M-SR .468 [11.90] ø.098 [2.50] ASP-2.5-S-SR .468 [11.90] ø.098 [2.50] ASP-3.5-M-SR .590 [15.00] ø.137 [3.50] ASP-3.5-S-SR .590 [15.00] ø.137 [3.50] 909 Rahway Avenue • Union, New Jersey 07083 • T: 908-687-5000 • F: 908-687-5710 • WWW.ADAM-TECH.COM 207