EMC filters 2-line filters Series/Type: B84771*000 Date: December 2012 © EPCOS AG 2015. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. EPCOS AG is a TDK Group Company. 2-line filters B84771*000 IEC inlet filters Power line filters for 1-phase systems Rated voltage VR: 250 V AC/DC Rated current IR: 1 A to 20 A Construction 2-line filter with IEC connector Appliance connector according to IEC/EN 60320-1 Metal case Versions With discharge resistor (B84771A*) Without discharge resistor (B84771C*) Medical version with low leakage current (B84771M*) Features Easy to install Compact design Cost optimized construction Degree of protection from front side IP 401) Design complies with IEC / EN 60939, UL 1283, CSA C22.2 No.8 ENEC10 approval obtained (1 A ... 15 A)2), approval for 16 A ... 20 A is pending UL and cUL approval obtained for 1 A ... 20 A Applications Switched-mode power supplies DC applications Measuring instruments Medical equipment Terminals Screw mounting, Snap-in version Line side: IEC inlet C14 according to IEC/EN 60320-1 (1 A ... 15 A) IEC inlet C20 according to IEC/EN 60320-1 (16 A ... 20 A) Load side: Tab connectors 6.3 × 0.8 mm Litz wire version Line side: IEC inlet C14 according to IEC/EN 60320-1 Load side: wire 160 mm × 3, wire size: type 1 A ... 8 A: AWG 18; type 10 A ... 15 A: AWG 16. 1) To IEC 60529:2001 2) ENEC approval at 12 A and 15 A types maximum with 10 A and 20 A type maximum with 16 A feasible. Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 22 2-line filters B84771*000 IEC inlet filters Marking Marking on component: Manufacturer's logo, ordering code, rated voltage, rated current, rated temperature, climatic category, date code Minimum data on packaging: Manufacturer's logo, ordering code, quantity, date code Typical circuit diagram of B84771A* (with discharge resistor) Typical circuit diagram of B84771C* (without discharge resistor) Typical circuit diagram of B84771M* (medical version) Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 22 2-line filters B84771*000 IEC inlet filters Technical data and measuring conditions of B84771*A000 Rated voltage VR Rated current IR Test voltage Vtest 250 V AC (50/60 Hz) / 250 V DC Referred to 50 °C rated temperature 1 A ... 15 A types: 1000 V AC, 2 s (line/line) 16 A ... 20 A types: 1100 V DC, 2 s (line/line) B84771A/C*: 2000 V AC, 2 s (lines/case) B84771M*: 2500 V AC, 2 s (lines/case) Leakage current lLK Climatic category (IEC 60068-1) At VR and 50 Hz 25/085/21 (25 °C/+85 °C/21 days damp heat test) Please read Cautions and warnings and Important notes at the end of this document. Page 4 of 22 2-line filters B84771*000 IEC inlet filters Screw mounting versions with tab connectors: characteristics and ordering codes of B84771*A000 VR = 250 V AC/DC IR A 1 3 6 8 10 12 15 16 20 CR X2 µF CR Y2 pF 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.33 1 × 0.33 1 × 0.33 1 × 0.33 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 LR Ileak1) Rdis mH 2 × 12 2 × 12 2 × 12 2 × 2.5 2 × 2.5 2 × 2.5 2 × 0.84 2 × 0.84 2 × 0.84 2 × 0.45 2 × 0.45 2 × 0.45 2 × 0.24 2 × 0.24 2 × 0.24 2 × 0.14 2 × 0.14 2 × 0.14 2 × 0.09 2 × 0.09 2 × 0.09 2 × 0.4 2 × 0.4 2 × 0.3 2 × 0.3 mA 0.173 0.173 0 0.173 0.173 0 0.173 0.173 0 0.173 0.173 0 0.173 0.173 0 0.173 0.173 0 0.173 0.173 0 0.173 0 0.173 0 MΩ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Approx. weight g 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 130 130 130 130 Ordering code Approvals B84771A0001A000 B84771C0001A000 B84771M0001A000 B84771A0003A000 B84771C0003A000 B84771M0003A000 B84771A0006A000 B84771C0006A000 B84771M0006A000 B84771A0008A000 B84771C0008A000 B84771M0008A000 B84771A0010A000 B84771C0010A000 B84771M0010A000 B84771A0012A000 B84771C0012A000 B84771M0012A000 B84771A0015A000 B84771C0015A000 B84771M0015A000 B84771A0016A000 B84771M0016A000 B84771A0020A000 B84771M0020A000 × × × × × × × × × × × × × × × ×* ×* ×* ×* ×* ×* P* P* P* P* × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × × = Approval granted P = Approval pending * = ENEC approval at 12 A and 15 A types maximum with 10 A, at 20 A type maximum with 16 A feasible. 1) Calculation according draft proposal IEC 609391 Ed. 3 (20081029), annex A, ”Calculation of leakage current” at 50 Hz. In practice are up to double values to be expected due to the insulation resistance values of the used ceramic capacitors. For the medical version results computationally the value 0. In practice are values 1 ... 2 µA to be expected due to the insulation resistance values of the used materials. Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 22 2-line filters B84771*000 IEC inlet filters Snap-in versions with tab connectors: characteristics and ordering codes of B84771*30*A000 VR = 250 V AC/DC IR A 1 3 6 8 10 12 15 CR X2 µF CR Y2 pF 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 LR Ileak1) Rdis mH 2 × 12 2 × 12 2 × 2.5 2 × 2.5 2 × 0.84 2 × 0.84 2 × 0.45 2 × 0.45 2 × 0.24 2 × 0.24 2 × 0.14 2 × 0.14 2 × 0.09 2 × 0.09 mA 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 MΩ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Approx. weight g 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Ordering code Approvals B84771A3001A000 B84771M3001A000 B84771A3003A000 B84771M3003A000 B84771A3006A000 B84771M3006A000 B84771A3008A000 B84771M3008A000 B84771A3010A000 B84771M3010A000 B84771A3012A000 B84771M3012A000 B84771A3015A000 B84771M3015A000 × × × × × × × × × × ×* ×* ×* ×* × × × × × × × × × × × × × × × × × × × × × × × × × × × × × = Approval granted * = ENEC approval at 12 A and 15 A types maximum with 10 A, at 20 A type maximum with 16 A feasible. 1) Calculation according draft proposal IEC 609391 Ed. 3 (20081029), annex A, ”Calculation of leakage current” at 50 Hz. In practice are up to double values to be expected due to the insulation resistance values of the used ceramic capacitors. For the medical version results computationally the value 0. In practice are values 1 ... 2 µA to be expected due to the insulation resistance values of the used materials. Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 22 2-line filters B84771*000 IEC inlet filters Screw mounting versions with litz wires: characteristics and ordering codes of B84771*L000 VR = 250 V AC/DC IR A 1 3 6 8 10 12 15 CR X2 µF CR Y2 pF 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 1 × 0.1 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 2 × 2200 LR Ileak1) Rdis mH 2 × 12 2 × 12 2 × 2.5 2 × 2.5 2 × 0.84 2 × 0.84 2 × 0.45 2 × 0.45 2 × 0.24 2 × 0.24 2 × 0.14 2 × 0.14 2 × 0.09 2 × 0.09 mA 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 0.173 0 MΩ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Approx. weight g 40 40 40 40 40 40 40 40 40 40 40 40 40 40 Ordering code Approvals B84771A0001L000 B84771M0001L000 B84771A0003L000 B84771M0003L000 B84771A0006L000 B84771M0006L000 B84771A0008L000 B84771M0008L000 B84771A0010L000 B84771M0010L000 B84771A0012L000 B84771M0012L000 B84771A0015L000 B84771M0015L000 × × × × × × × × × × ×* ×* ×* ×* × × × × × × × × × × × × × × × × × × × × × × × × × × × × × = Approval granted * = ENEC approval at 12 A and 15 A types maximum with 10 A, at 20 A type maximum with 16 A feasible. 1) Calculation according draft proposal IEC 609391 Ed. 3 (20081029), annex A, ”Calculation of leakage current” at 50 Hz. In practice are up to double values to be expected due to the insulation resistance values of the used ceramic capacitors. For the medical version results computationally the value 0. In practice are values 1 ... 2 µA to be expected due to the insulation resistance values of the used materials. Please read Cautions and warnings and Important notes at the end of this document. Page 7 of 22 2-line filters B84771*000 IEC inlet filters Dimensional drawings of screw mounting versions (1 A ... 15 A types) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 22 2-line filters B84771*000 IEC inlet filters Dimensional drawings of screw mounting versions (16 A ... 20 A types) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 22 2-line filters B84771*000 IEC inlet filters Dimensional drawings of snap-in versions, snapper on vertical side (1 A ... 15 A types) General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 22 2-line filters B84771*000 IEC inlet filters Dimensional drawings of versions with litz wire output General tolerances according to ISO 2768cL Dimensions in mm Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss (typical values at Z = 50 Ω) Filter for 1 A Filter for 3 A Filter for 6 A Filter for 8 A Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss (typical values at Z = 50 Ω) Filter for 10 A Filter for 12 A Filter for 15 A Filter for 16 A Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss (typical values at Z = 50 Ω) Filter for 20 A Please read Cautions and warnings and Important notes at the end of this document. Page 14 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss for medical version (typical values at Z = 50 Ω) Filter for 1 A Filter for 3 A Filter for 6 A Filter for 8 A Please read Cautions and warnings and Important notes at the end of this document. Page 15 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss for medical versions (typical values at Z = 50 Ω) Filter for 10 A Filter for 12 A Filter for 15 A Filter for 16 A Please read Cautions and warnings and Important notes at the end of this document. Page 16 of 22 2-line filters B84771*000 IEC inlet filters Insertion loss for medical versions (typical values at Z = 50 Ω) Filter for 20 A Please read Cautions and warnings and Important notes at the end of this document. Page 17 of 22 2-line filters B84771*000 IEC inlet filters Cautions and warnings Please read all safety and warning notes carefully before installing the EMC filter and putting it into operation (see ). The same applies to the warning signs on the filter. Please ensure that the signs are not removed nor their legibility impaired by external influences. Death, serious bodily injury and substantial material damage to equipment may occur if the appropriate safety measures are not carried out or the warnings in the text are not observed. Using according to the terms The EMC filters may be used only for their intended application within the specified values in lowvoltage networks in compliance with the instructions given in the data sheets and the data book. The conditions at the place of application must comply with all specifications for the filter used. Warning It shall be ensured that only qualified persons (electricity specialists) are engaged on work such as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. EMC filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the EMC filter is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective-earth connection must be observed. Impermissible overloading of the EMC filter, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). EMC filters must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective circuitry. In case of leakage currents >3.5 mA you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents IL1) <10 mA the PE conductor must have a KU value2) of 4.5 A3); for leakage currents IL ≥10 mA the PE conductor must have a KU value of 6.4) Sine-wave filters must be protected in the application against impermissible exceeding of the component temperature. The converter output frequency must be within the specified range to avoid resonances and uncontrolled warming of the sinusoidal output filter. 1) IL = leakage current let-go 2) The KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous body currents and excessive heating. 3) A value of KU = 4.5 with respect to interruptions is attained with: a) a permanently connected protective earth circuit ≥2.5 mm2 connected via shroud connectors (IEC 603092) and b) a protective earth circuit. 4) KU = 6 with respect to interruptions is achieved for fixedconnection lines ≥10 mm2 where the type of connection and line layout correspond to the requirements for PEN conductors as specified in relevant standards. Please read Cautions and warnings and Important notes at the end of this document. Page 18 of 22 2-line filters B84771*000 IEC inlet filters The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant chapters of the databook. Topic Instructions Selecting a filter When selecting a filter, it is mandatory to observe the rated data of the equipment (such as its rated input current, rated voltage, harmonic content etc.) as well as the derating instructions in Chapters 9 and 10. Protection from residual voltages Discharge resistors Active parts must be discharged within 5 s to a voltage of less than 60 V (or 50 µ C). If this limit cannot be observed due to the operating mode, the hazardous point must be permanently marked in a clearly visible way. Filters which are not permanently connected (e.g. when the test voltage is applied to the filter at the incoming goods inspection) must be discharged after the voltage has been switched off. Installing and removing of EMC filters Installation Reference chapter (databook), paragraph Selector guide for converter filters Safety regulations, 6.1 Safety regulations, 6.2 When installing and removing our EMC filters, a Safety regulations, voltage-free state must be set up and secured with 6.4 observance of the five safety rules described in EN 50110-1. Use in IT systems The special features of the IT system ("first fault case" Power distribution and other fault cases) shall be observed. system (network types), 7.6 Safety notes on leakage currents The filter leakage currents specified in the data book are intended for user information only.The maximum leakage current of the entire electrical equipment or appliance is limited for safety reasons. Please obtain the applicable limits for your application from the relevant regulations, provisions and standards. Leakage current, 8.4 Leakage current, 8.6 Voltage derating If the permissible limits for the higher-frequency Voltage derating, voltages at the filter are exeeded, the filter may be 9.8 Hazards caused by overloading the filters damaged or destroyed. Current derating at elevated ambient temperatures Non-observance of the current derating may lead to Current derating, overheating and consequently represents a fire 10.1 hazard. Protective earth connection at operating currents >250 A For operating currents greater than 250 A, we Mounting recommend the PE connection to be set up between instructions, point the feed (filter: line) and output (filter: load) not via the 2 PE terminal bolt in the filter housing. Please read Cautions and warnings and Important notes at the end of this document. Page 19 of 22 2-line filters B84771*000 IEC inlet filters Topic Mounting position Long motor cables Instructions Reference chapter (databook), paragraph Note the mounting position of the filters! It must Mounting always be ensured that natural convection is not instructions, point impaired. 13 Long motor cables cause parasitic currents in the Mounting installation. instructions, point 15 Please read Cautions and warnings and Important notes at the end of this document. Page 20 of 22 2-line filters B84771*000 IEC inlet filters Symbols and terms Symbol α CR CX CY ∆V dv/dt f fM fP fR fres ILK IC Imax IN Iop Ipk Iq IR IS L LR Lstray Ploss R Ris Rtyp TA Tmax Tmin TR Veff VLE VN VR Vpeak Vtest VX VY Z |Z| English Insertion loss Rated capacitance Capacitance X capacitor Capacitance Y capacitor Voltage drop (input to output) Rate of voltage rise Frequency Converter output frequency Pulse frequency Rated frequency Resonant frequency Filter leakage current Current through capacitor Maximum current Nominal current Operating current (design current) Rated peak withstand current Capacitive reactive current Rated current Interference current Inductance Rated inductance Stray inductance Power loss Resistance Insulation resistance DC resistance, typical value Ambient temperature Upper category temperature Lower category temperature Rated temperature RMS voltage Voltage line to earth; voltage line to ground Nominal voltage Rated voltage Peak voltage Test voltage Voltage over X capacitor Voltage over Y capacitor Impedance Impedance, absolute value Please read Cautions and warnings and Important notes at the end of this document. Page 21 of 22 German Einfügungsdämpfung Bemessungskapazität Kapazität X-Kondensator Kapazität Y-Kondensator Spannungsabfall im Filter Spannungsanstiegsgeschwindigkeit Frequenz Motorfrequenz Pulsfrequenz Bemessungsfrequenz Resonanzfrequenz Filter-Ableitstrom Strom durch Kondensator Maximalstrom Nennstrom Betriebsstrom Bemessungs-Stoßstromfestigkeit Kapazitiver Blindstrom Bemessungsstrom Störstrom Induktivität Bemessungsinduktivität Streuinduktivität Verlustleistung Widerstand Isolationswiderstand Gleichstromwiderstand, Richtwert Umgebungstemperatur Obere Kategorietemperatur Untere Kategorietemperatur Bemessungstemperatur Effektivspannung Spannung Phase zu Erdpotential Netzspannung Bemessungsspannung Spitzenspannung Prüfspannung Spannung über X-Kondensator Spannung über Y-Kondensator Scheinwidertand Scheinwiderstand (Betragswert) Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CeraLink, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, FilterCap, FormFit, MiniBlue, MiniCell, MKD, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 22 of 22