VISHAY I N T E R T E C H N O L O G Y , I N C . INTERACTIVE data book POWER METAL STRIP ® RESISTORS vishay vse-db0089-0804 Notes: 1. To navigate: a) Click on the Vishay logo on any datasheet to go to the Contents page for that section. Click on the Vishay logo on any Contents page to go to the main Table of Contents page. b) Click on the products within the Table of Contents to go directly to the datasheet. c) Use the scroll or page up/page down functions. d) Use the Adobe ® Acrobat ® page function in the browser bar. 2. To search the text of the catalog use the Adobe ® Acrobat ® search function. One of the World’s Largest Manufacturers of Discrete Semiconductors and Passive Components V I S H AY I N T E R T E C H N O L O G Y, I N C . DATA B O O K power metal strip ® resistors w w w. v i s h a y. c o m SEMICONDUCTORS Rectifiers Schottky (single, dual) Standard, Fast, and Ultra-Fast Recovery (single, dual) Bridge Superectifier ® Sinterglass Avalanche Diodes High-Power Diodes and Thyristors High-Power Fast-Recovery Diodes Phase-Control Thyristors Fast Thyristors P rod u ct L istings Small-Signal Diodes Schottky and Switching (single, dual) Tuner/Capacitance (single, dual) Bandswitching PIN Zener and Suppressor Diodes Zener (single, dual) TVS (TRANSZORB®, Automotive, ESD, Arrays) FETs Low-Voltage TrenchFET® Power MOSFETs High-Voltage TrenchFET® Power MOSFETs High-Voltage Planar MOSFETs JFETs RF Transistors Bipolar Transistors (AF and RF) Dual Gate MOSFETs MOSMICs® Optoelectronics IR Emitters and Detectors, and IR Receiver Modules Optocouplers and Solid-State Relays Optical Sensors LEDs and 7-Segment Displays Infrared Data Transceiver Modules Custom Products ICs Power ICs Analog Switches RF Transceivers and Receiver Modules ICs for Optoelectronics Modules and Assemblies Automotive Modules and Assemblies Power Modules (contain power diodes, thyristors, MOSFETs, IGBTs) DC/DC Converters Passive Components Resistive Products Foil Resistors Film Resistors Metal Film Resistors Thin Film Resistors Thick Film Resistors Metal Oxide Film Resistors Carbon Film Resistors Wirewound Resistors Power Metal Strip® Resistors Chip Fuses Variable Resistors Cermet Variable Resistors Wirewound Variable Resistors Conductive Plastic Variable Resistors Networks/Arrays Non-Linear Resistors NTC Thermistors PTC Thermistors Varistors Magnetics Inductors Transformers Capacitors Tantalum Capacitors Molded Chip Tantalum Capacitors Coated Chip Tantalum Capacitors Solid Through-Hole Tantalum Capacitors Wet Tantalum Capacitors Ceramic Capacitors Multilayer Chip Capacitors Disc Capacitors Film Capacitors Power Capacitors Heavy-Current Capacitors Aluminum Capacitors Silicon RF Capacitors Strain Gage Transducers and Stress Analysis Systems PhotoStress® Strain Gages Load Cells Force Transducers Instruments Weighing Systems Specialized Strain Gage Systems Power Metal Strip® Resistors Vishay Dale Electronics, Inc. Vishay Electronic GmbH 1122 23rd Street Columbus, NE 68601 U.S.A. Phone: +1 402 564 3131 Fax: +1 402 563 6296 www.vishay.com Geheimrat-Rosenthal Strasse 100 D-95100 Selb Germany Phone: +49 9287 710 Fax: +49 9287 70435 www.vishay.com NOTICE Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. 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Table of Contents Vishay Dale Power Metal Strip® Resistors Technical Information ................................................................................................................................................ 2 SURFACE MOUNT RESISTORS WSL Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount ....................... WSL...18 High Power Power Metal Strip® Resistors, High Power (2 x Standard WSL), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 8 WSLP1206 Power Metal Strip® Resistors, Very High Power (1 W), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 10 WSLS2512, 0.5 % Improved Stability (0.5 %), Power Metal Strip® Resistors, Low Value (0.01 Ω to 0.1 Ω), Surface Mount ........................................................................................................................ 12 WSLT2512 Power Metal Resistors, High Temperature (275 °C), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 14 WSL3921 and WSL5931 Power Metal Strip® Resistors, Low Value (down to 0.0002 Ω), Surface Mount ..................... 16 6 Strip® WSLT3921 and WSLT5931 Power Metal Resistors, High Temperature (275 °C), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 18 WSK Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal .... 20 WSL3637 Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal .... 22 WSL2726 Power Metal Strip® Resistors, Low Value, High Power, Surface Mount ................................ 24 Strip® Strip® WSL4026 Power Metal Resistors, Low Value, High Power, Surface Mount ................................ 26 WSH2818 Power Metal Strip® Resistors, High Power (5 W), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 28 WSR Power Metal Resistors, Low Value (down to 0.001 Ω), Surface Mount ....................... 30 WSR High Power Power Metal Strip® Resistors, High Power (5 W), Low Value (down to 0.001 Ω), Surface Mount ........................................................................................................................ 32 Strip® Strip® WSR2...3 Power Metal Resistors, Low Value, Surface Mount .................................................... 34 WSE Power Metal Strip® Resistors (Extended Resistance) Surface Mount ................................... 36 WSL....E Power Metal Strip® Flip Chip (Extended Resistance) Patents Pending ................................. 38 SPECIAL RESISTORS WSMS5515 WSBS8518 Power Metal Strip® Resistors, Meter Shunt Resistor, Very Low Value (down to 0.00016 Ω) Power Metal Strip® Resistors, Battery Shunt Resistor, Very Low Value (100 µΩ and 125 µΩ) 42 44 LEADED RESISTORS LVR Wirewound Resistors, Precision Power, Low Value, Commercial, Military, MIL-PRF-49465 Type RLV, Axial Lead .................................................................................. 48 SR Wirewound Resistors, Open Air, Current Sense, Low Value ................................................. 50 CPCL Wirewound Resistors, Commercial Power, Vertical Mount .................................................... 52 CPL Wirewound Resistors, Commercial Power, Axial Lead, Low Value ....................................... 54 CPSL Wirewound Resistors, Commercial Power, Four Terminal, Low Value .................................. 56 Revision: 23-Jan-08 www.vishay.com 1 Technical Information Vishay Dale VERY LOW OHMIC VALUE To maximize energy conversion efficiency and minimize power consumption, current sense resistors should be of the lowest resistance value possible (typically below 25 mΩ). The single Power Metal Strip resistor can achieve the same low ohmic values for which four to six conventional cermet chips or two or more conventional thin film chips are required. Source Voltage Stabilization Time (Average) (µs) Multiple Chip Single Power Metal Strip TIGHT TOLERANCE (1 % STANDARD, 0.5 % AVAILABLE) 400 350 300 250 200 150 100 50 0 370 131 94 33 Thick Film 0 - 400 0 - 100 Power Metal Strip For maximizing the sensing performance and saving energy, the tolerance of the sense resistor must be ± 1 % or tighter. 1 % tolerance allows designers to use a narrow resistance window when specifying sensing voltages. Another advantage of 1 % or better tolerance is reduced response time to switching currents. The chart to the left shows that it takes a compareable thick film resistor almost three times longer than the Power Metal Strip to stabilize it’s sensing voltage. Switching Current mA HIGH TEMPERATURE CAPABILITY (UP TO + 275 °C) % Power When used in industrial and automotive applications, components may be exposed to high temperatures. The current sensing resistor must be capable of operating in high temperature conditions with a minimal reduction (derating) of rated power. The Vishay Dale WSL (maximum of 275 °C) type resistors will withstand high temperatures much better than cermet chips. The chart to the right provides a high temperature comparison of these device types. Power Metal Strip High-Temperature Capability 100 90 80 70 60 50 40 30 20 10 WSL WSLT and WSR Thick Film 0 www.vishay.com 2 25 50 75 100 125 150 175 200 225 250 275 70 Temperature °C For technical questions, contact: [email protected] Document Number: 30137 Revision: 04-Jul-07 Technical Information Vishay Dale Switching Voltage at 400 mA LOW TEMPERATURE COEFFICIENT OF RESISTANCE (TCR) (DOWN TO 30 PPM/°C) The low TCR of Vishay Power Metal Strip resistors minimizes the resistance change caused by self heating and high temperature environments. This chart illustrates voltage of a 30 ppm/°C Vishay Power Metal Strip® resistors compared to a typical 100 ppm/°C metal strip and 700 ppm/°C thick film chip. 0.025 V 0.020 V 0.015 V Thick Film 0.010 V Typicla Metal Strip 0.005 V 25 °C 50 °C 75 °C Vishay Power Metal Strip Temperature Dissimilar metals, in contact with each other, produces a small voltage. This voltage varies with temperature and is therefore called a “Thermal EMF”, or “thermocouple effect”. The rate of change of voltage with temperature from an intermetallic junction is a function of the metallic combination and the polarity of the voltage produced. Virtually all resistors have intermetallic combinations and it is presumed will eventually be connected to copper as a final intermetallic junction (circuit trace). Hence, copper is typical reference metal. LOW THERMAL EMF (BELOW 1 µV/°C) METAL ALLOY THERMAL EMF VS. COPPER µV/°C Evanohm +2 Cupron - 45 Manganin -3 Zeranin - 1.3 Nickel - 22 Gold + 0.2 Silver - 0.2 Aluminum Thermal EMF is an important consideration in low value resistors used in DC circuits. Thermal EMF can be large enough, when compared to the expected signal, that it can result in large sensing error. Vishay’s Power Metal Strip current sensing resistors utilize resistance materials that have low Thermal EMF characteristics (below µV/°C). -4 (-) (-) V V±V (+) (-) (+) (+) (-) (+) V = Voltage Drop V±V = Voltage Drop (no thermal EMF effect) (with (±V) thermal EMF effect) TERMINAL CONSTRUCTION At resistance levels down to 1 mΩ and tolerance of 1 % or larger, a two-terminal construction is typically acceptable. Where better accuracy is required, Vishay recommends the use of the four-terminal WSK2512 or WSL3637. The four-terminal construction reduces terminal resistance, copper terminal TCR, and solder joint TCR. E1 I1 E1 I1 E2 I2 I2 E2 (E1 and E2 Voltage Connections, I1 and I2 Current Connections) Document Number: 30137 Revision: 04-Jul-07 For technical questions, contact: [email protected] www.vishay.com 3 Technical Information Vishay Dale HIGH CURRENT CAPABILITY (MORE THAN 125 A) elements which are capable of handling the highest load currents. The maximum DC load current required by today’s application is in excess of 70 A. Vishay’s Power Metal Strip current sensing resistors utilize solid metal resistance MULTIPLE PACKAGE SIZE (0603 TO 5913) Multiple Package Sizes (0603 to 5931) Vishay’s Power Metal Strip resistors are available in more than 10 package sizes. Multiple package sizes give the customer the ability to minimize PCB space by utilizing a smaller component or lessen resistor temperature by utilizing a larger component for their current sense applications. 5931 Power Dissipation (W) 4527 (5 W) 4527 (3 W) 4527 (2 W) 2010 0805 1206 0603 3637 3921 2818 (5 W) 2816 2515 2515 high Board Space Consumption low HIGH POWER DENSITY (UP TP 120 W/IN2) of up to 5 W. The WSL...-18, WSLP1206, WSR3, WSR5 and WSH2818 resistors offer a high power-to-package size ratio while maintaining superior electrical characteristics. These high power ratings enable designers to use smaller PCBs, which in turn increases manufactoring speed and reduces raw material costs. Vishay’s Power Metal Strip resistors have envolved to “High Power“ WSL...-18, WSLP1206, WSR3, WSR5 and WSH2818 type resistors. With the higher power capacity of standard WSL and WSR2 type resistor series, the WSL...-18, WSLP1206, WSR3 and WSH2818 series are intended for high power, current sensing applications. Specially selected materials permit these high power ratings WSLO1206 130 120 110 WSH2818 90 WSR5 WSL2010-18 WSR2 WSR3 WSL0805-18 WSL1206-18 WSL2512 15 WSL2010 30 WSL1206 45 WSL0603 60 WSL2512-18 75 WSL0505 Power Density (W/sq in) 100 0 0.125 0.25 0.5 1 2 3 5 Case Size in W www.vishay.com 4 For technical questions, contact: [email protected] Document Number: 30137 Revision: 04-Jul-07 Contents Power Metal ® Strip Resistors Surface Mount WSL ..................................... 6 WSL...18 High Power ........... 8 WSLP1206 ........................... 10 WSLS2515, 0.5 % ................ 12 WSLT2512 ........................... 14 WSL3921 and WSL5931 ....................... 16 WSLT3921 and WSLT5931 ..................... 18 WSK ..................................... 20 WSL3637 ............................. 22 WSL2726 .............................. 24 WSL4026 .............................. 26 WSH2818 ............................. 28 WSR ..................................... 30 WSR High Power .................. 32 WSR2...3 .............................. 34 WSE ..................................... 36 WSL...E ................................ 38 WSL Vishay Dale Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including Pb-free Available switching and linear power supplies, instruments, power amplifiers e3 • Proprietary processing technique produces extremely low resistance values (down to RoHS* 0.001 Ω) COMPLIANT • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) • Lead (Pb)-free version is RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P70 °C W 0.1 0.125 0.25 0.5 1.0 (1) 2.0 GLOBAL MODEL WEIGHT (typical) g/1000 pieces 1.9 4.8 16.2 38.9 63.6 118 RESISTANCE RANGE Ω ± 0.5 % ± 1.0 % 0.015 - 0.1 0.015 - 0.1 0.01 - 0.2 0.01 - 0.2 0.006 - 0.2 0.001 - 0.2 0.004 - 0.5 0.001 - 0.5 0.003 - 0.5 0.001 - 0.5 0.01 - 0.1 0.01 - 0.1 WSL0603 WSL0805 WSL1206 WSL2010 WSL2512 WSL2816 Notes (1) For values above 0.1 Ω derate linearly to 80 % rated power at 0.5 Ω • Part Marking: DALE, Value, Tolerance: due to resistor size limitations some resistors will be marked with only the resistance value TECHNICAL SPECIFICATIONS PARAMETER UNIT Temperature Coefficient WSL RESISTOR CHARACTERISTICS ± 275 for 1 mΩ to 2.9 mΩ, ± 150 for 3 mΩ to 4.9 mΩ ± 110 for 5 mΩ to 6.9 mΩ, ± 75 for 7 mΩ to 0.5 Ω - 65 to + 170 (P x R)1/2 ppm/°C Operating Temperature Range Maximum Working Voltage °C V GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSL25124L000FTA (PREFFERRED PART NUMBERING FORMAT) W S L 2 5 1 2 4 L 0 0 0 F T A GLOBAL MODE VALUE TOLERANCE CODE PACKAGING WSL0603 D = ± 0.5 % L = mΩ* EA = Lead (Pb)-free, tape/reel WSL0805 R = Decimal F = ± 1.0 % EK = Lead (Pb)-free, bulk WSL1206 5L000 = 0.005 Ω J = ± 5.0 % TA = Tin/lead, tape/reel (R86) WSL2010 R0100 = 0.01 Ω TG = Tin/lead, tape/reel (RT1) * use “L” for resistance WSL2512 BA = Tin/lead, bulk (B43) values < 0.01 Ω WSL2816 HISTORICAL PART NUMBER EXAMPLE: WSL2512 0.004 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSL2512 0.004 Ω 1% HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable R86 PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 6 For technical questions, contact: [email protected] Document Number: 30100 Revision: 21-Jan-08 WSL Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount DIMENSIONS DIMENSIONS in inches [millimeters] MODEL WSL0603 H WSL0805 W WSL1206 T L WSL2010 I b WSL2512 a Rated Power in % WSL2816 120 RESISTANCE RANGE Ω L 0.060 ± 0.010 [1.52 ± 0.254] 0.080 ± 0.010 0.01 - 0.2 [2.03 ± 0.254] 0.126 ± 0.010 0.002 - 0.2 [3.20 ± 0.254] 0.200 ± 0.010 0.001 - 0.0069 [5.08 ± 0.254] 0.200 ± 0.010 0.007 - 0.5 [5.08 ± 0.254] 0.250 ± 0.010 0.001 - 0.0049 [6.35 ± 0.254] 0.250 ± 0.010 0.005 - 0.0069 [6.35 ± 0.254] 0.250 ± 0.010 0.007 - 0.5 [6.35 ± 0.254] 0.280 ± 0.010 0.01 - 0.1 [7.1 ± 0.254] 0.015 - 0.1 W H T 0.030 ± 0.010 [0.76 ± 0.254] 0.050 ± 0.010 [1.27 ± 0.254] 0.063 ± 0.010 [1.60 ± 0.254] 0.100 ± 0.010 [2.54 ± 0.254] 0.100 ± 0.010 [2.54 ± 0.254] 0.125 ± 0.010 [3.18 ± 0.254] 0.125 ± 0.010 [3.18 ± 0.254] 0.125 ± 0.010 [3.18 ± 0.254] 0.165 ± 0.010 [4.2 ± 0.254] 0.013 ± 0.005 [0.330 ± 0.127] 0.013 ± 0.005 [0.330 ± 0.127] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.015 ± 0.010 [0.381 ± 0.254] 0.015 ± 0.010 [0.381 ± 0.254] 0.020 ± 0.010 [0.508 ± 0.254] 0.058 ± 0.010 [1.47 ± 0.254] 0.020 ± 0.010 [0.508 ± 0.254] 0.087 ± 0.010 [2.21 ± 0.254] 0.047 ± 0.010 [1.19 ± 0.254] 0.030 ± 0.010 [0.762 ± 0.254] 0.062 ± 0.010 [1.57 ± 0.254] SOLDER PAD DIMENSIONS in inches [millimeters] 100 MODEL 80 RESISTANCE RANGE Ω WSL0603 WSL0805 WSL1206 60 40 20 0 - 65 - 50 Vishay Dale - 25 0 25 50 75 100 125 150 170 Ambient Temperature in °C Derating 70 0.015 - 0.1 0.01 - 0.2 0.002 - 0.2 0.001 - 0.0069 WSL2010 0.007 - 0.5 0.001 - 0.0049 WSL2512 0.005 - 0.0069 0.007 - 0.5 WSL2816 0.01 - 0.1 a b l 0.040 [1.01] 0.040 [1.02] 0.050 [1.27] 0.093 [2.36] 0.055 [1.40] 0.120 [3.05] 0.083 [2.11] 0.065 [1.65] 0.130 [3.3] 0.040 [1.01] 0.050 [1.27] 0.070[1.78] 0.120 [3.05] 0.120 [3.05] 0.145 [3.68] 0.145 [3.68] 0.145 [3.68] 0.190 [4.8] 0.020 [0.50] 0.020 [0.50] 0.055 [1.40] 0.055 [1.40] 0.130 [3.30] 0.050 [1.27] 0.125 [3.18] 0.160 [4.06] 0.040 [1.00] PERFORMANCE TEST Thermal Shock Short Time Overload Low Temperature Operation High Temperature Exposure Bias Humidity Mechanical Shock Vibration Load Life Resistance to Solder Heat Moisture Resistance CONDITIONS OF TEST - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme 5 x rated power for 5 s - 65 °C for 24 h 1000 h at + 170 °C + 85 °C, 85 % RH, 10 % Bias, 1000 h 100 g’s for 6 ms, 5 pulses Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence MIL-STD-202, Method 106, 0 % power, 7a and 7b not required TEST LIMITS ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL REEL TAPE WIDTH 8 mm/Punched Paper 8 mm/Punched Paper 8 mm/Embossed Plastic 12 mm/Embossed Plastic 12 mm/Embossed Plastic 16 mm/Embossed Plastic WSL0603 WSL0805 WSL1206 WSL2010 WSL2512 WSL2816 Note • Embossed carrier tape per EIA-481-1A Document Number: 30100 Revision: 21-Jan-08 DIAMETER 178 mm/7" 178 mm/7" 178 mm/7" 178 mm/7" 178 mm/7" 330 mm/13" PIECES/REEL 5000 5000 4000 4000 2000 5000 For technical questions, contact: [email protected] CODE EA EA EA EA EA EA www.vishay.com 7 WSL...18 High Power Vishay Dale Power Metal Strip® Resistors, High Power (2 x Standard WSL), Low Value (down to 0.001 Ω), Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including Pb-free Available switching and linear power supplies, instruments, power amplifiers e3 • Proprietary processing technique produces extremely low resistance values (down to RoHS* 0.001 Ω) • Specially selected and stabilized materials COMPLIANT allow for high power ratings (2 x standard WSL rating) • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) • Lead (Pb)-free version is RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P70 °C W 0.20 0.25 0.5 1.0 2.0 GLOBAL MODEL RESISTANCE RANGE Ω ± 0.5 % ± 1.0 % 0.015 - 0.1 0.015 - 0.1 0.01 - 0.2 0.01 - 0.2 0.006 - 0.2 0.001 - 0.2 0.004 - 0.5 0.001 - 0.5 0.003 - 0.01 0.001 - 0.01 WEIGHT (typical) g/1000 pieces 1.9 4.8 16.2 38.9 63.6 WSL0603...18 WSL0805...18 WSL1206...18 WSL2010...18 WSL2512...18 Note • Part Marking: DALE, Value, Tolerance: due to resistor size limitations some resistors will be marked with only the resistance value TECHNICAL SPECIFICATIONS PARAMETER UNIT Temperature Coefficient WSL RESISTOR CHARACTERISTICS ± 275 for 1 mΩ to 2.9 mΩ, ± 150 for 3 mΩ to 4.9 mΩ ± 110 for 5 mΩ to 6.9 mΩ, ± 75 for 7 mΩ to 0.5 Ω - 65 to + 170 (P x R)1/2 ppm/°C Operating Temperature Range Maximum Working Voltage °C V GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSL25124L000FTA18 (PREFERRED PART NUMBERING FORMAT) W GLOBAL MODEL WSL0603 WSL0805 WSL1206 WSL2010 WSL2512 S L 2 5 1 VALUE L = mΩ* R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω * use “L” for resistance values < 0.01 Ω 2 4 L 0 TOLERANCE CODE D = ± 0.5 % F = ± 1.0 % J = ± 5.0 % 0 0 F T A 1 PACKAGING EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk TA = Tin/lead, tape/reel (R86) TG = Tin/lead, tape/reel (RT1) BA = Tin/lead, bulk (B43) 8 SPECIAL 18 = “High Power” option HISTORICAL PART NUMBER EXAMPLE: WSL2512-18 0.004 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSL2512-18 0.004 Ω 1% R86 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 8 For technical questions, contact: [email protected] Document Number: 31057 Revision: 21-Jan-08 WSL...18 High Power Power Metal Strip® Resistors, High Power (2 x Standard WSL), Vishay Dale Low Value (down to 0.001 Ω), Surface Mount DIMENSIONS DIMENSIONS in inches [millimeters] MODEL RESISTANCE RANGE Ω H WSL0805-18 0.01 - 0.2 0.080 ± 0.010 0.050 ± 0.010 0.013 ± 0.005 0.015 ± 0.010 [2.03 ± 0.254] [1.27 ± 0.254] [0.330 ± 0.127] [0.381 ± 0.254] WSL1206-18 0.002 - 0.2 0.126 ± 0.010 0.063 ± 0.010 0.025 ± 0.010 0.020 ± 0.010 [3.20 ± 0.254] [1.60 ± 0.254] [0.635 ± 0.254] [0.508 ± 0.254] 0.001 0.0069 0.200 ± 0.010 0.100 ± 0.010 0.025 ± 0.010 0.058 ± 0.010 [5.08 ± 0.254] [2.54 ± 0.254] [0.635 ± 0.254] [1.47 ± 0.254] 0.007 - 0.5 0.200 ± 0.010 0.100 ± 0.010 0.025 ± 0.010 0.020 ± 0.010 [5.08 ± 0.254] [2.54 ± 0.254] [0.635 ± 0.254] [0.508 ± 0.254] 0.001 0.0049 0.250 ± 0.010 0.125 ± 0.010 0.025 ± 0.010 0.087 ± 0.010 [6.35 ± 0.254] [3.18 ± 0.254] [0.635 ± 0.254] [2.21 ± 0.254] 0.005 0.0069 0.250 ± 0.010 0.125 ± 0.010 0.025 ± 0.010 0.047 ± 0.010 [6.35 ± 0.254] [3.18 ± 0.254] [0.635 ± 0.254] [1.19 ± 0.254] 0.007 - 0.01 0.250 ± 0.010 0.125 ± 0.010 0.025 ± 0.010 0.030 ± 0.010 [6.35 ± 0.254] [3.18 ± 0.254] [0.635 ± 0.254] [0.762 ± 0.254] a Rated Power in % WSL2512-18 120 100 SOLDER PAD DIMENSIONS in inches [millimeters] 80 MODEL RESISTANCE RANGE Ω a b l WSL0603-18 0.015 - 0.1 0.040 [1.01] 0.040 [1.01] 0.020 [0.50] WSL0805-18 0.01 - 0.2 0.040 [1.02] 0.050 [1.27] 0.020 [0.50] 60 40 WSL1206-18 20 WSL2010-18 0 - 65 - 50 T 0.060 ± 0.010 0.030 ± 0.010 0.015 ± 0.005 0.015 ± 0.010 [1.52 ± 0.254] [0.76 ± 0.254] [0.38 ± 0.127] [0.38 ± 0.254] WSL2010-18 b H 0.015 - 0.1 L I W WSL0603-18 W T L - 25 0 25 50 75 100 125 150 70 0.050 [1.27] 0.070 [1.78] 0.055 [1.40] 0.093 [2.36] 0.120 [3.05] 0.055 [1.40] 0.007 - 0.5 0.055 [1.40] 0.120 [3.05] 0.130 [3.30] 0.001 - 0.0049 0.120 [3.05] 0.145 [3.68] 0.050 [1.27] WSL2512-18 0.005 - 0.0069 0.083 [2.11] 0.145 [3.68] 0.125 [3.18] 0.065 [1.65] 0.145 [3.68] 0.160 [4.06] 170 Ambient Temperature in °C Derating 0.002 - 0.2 0.001 - 0.0069 0.007 - 0.01 PERFORMANCE TEST Thermal Shock Short Time Overload Low Temperature Storage High Temperature Exposure Bias Humidity Mechanical Shock Vibration Load Life Resistance to Solder Heat Moisture Resistance CONDITIONS OF TEST - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme 5 x rated power for 5 s - 65 °C for 24 h 1000 h at + 170 °C + 85 °C, 85 % RH, 10 % Bias, 1000 h 100 g’s for 6 ms, 5 pulses Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence MIL-STD-202, Method 106, 0 % power, 7a and 7b not required TEST LIMITS ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL REEL TAPE WIDTH 8 mm/Punched Paper 8 mm/Punched Paper 8 mm/Embossed Plastic 12 mm/Embossed Plastic 12 mm/Embossed Plastic WSL0603-18 WSL0805-18 WSL1206-18 WSL2010-18 WSL2512-18 Note • Embossed carrier tape per EIA-481-1A Document Number: 31057 Revision: 21-Jan-08 DIAMETER 178 mm/7" 178 mm/7" 178 mm/7" 178 mm/7" 178 mm/7" PIECES/REEL 5000 5000 4000 4000 2000 For technical questions, contact: [email protected] CODE EA EA EA EA EA www.vishay.com 9 WSLP1206 Vishay Dale Power Metal Strip® Resistors, Very High Power (1 W) Low Value (down to 0.001 Ω), Surface Mount FEATURES • Very high power to foot print size ratio (1 W in 1206 package) Pb-free • Ideal for all types of current sensing and pulse applications including switching and linear power supplies, instruments, power amplifiers and shunts e3 RoHS COMPLIANT • Proprietary processing technique produces extremely low resistance values (down to 0.001 Ω) • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) ` • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL RESISTANCE RANGE Ω POWER RATING P70 °C W ± 0.5 % ± 1.0 % WEIGHT (typical) g/1000 pieces 1.0 0.01 - 0.05 0.001 - 0.05 16.2 WSLP1206 Note • Part Marking: Value TECHNICAL SPECIFICATIONS PARAMETER UNIT WSLP1206 ppm/°C ± 75 Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P × R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSLP1206R0100FEA W S L P 1 2 0 6 R 0 1 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSLP1206 L = mΩ* R = Decimal 4L000 = 0.004 Ω R0100 = 0.01 Ω D = ± 0.5 % F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk Reserved for future specials * use “L” for resistance values < 0.01 Ω www.vishay.com 10 For technical questions, contact: [email protected] Document Number: 30122 Revision: 21-Jan-08 WSLP1206 Power Metal Strip® Resistors, Very High Power (1 W) Low Value (down to 0.001 Ω), Surface Mount Vishay Dale DIMENSIONS H DIMENSIONS in inches [millimeters] MODEL L W WSLP1206 T L Rated Power in % T SOLDER PAD DIMENSIONS in inches [millimeters] b WSLP1206 a H [3.20 ± 0.254] [1.60 ± 0.254] [0.635 ± 0.254] [0.508 ± 0.254] MODEL l W 0126 ± 0.010 0.063 ± 0.010 0.025 ± 0.010 0.020 ± 0.010 a b l 0.062 0.070 0.030 [1.57] [1.78] [0.76] 120 100 80 60 40 20 0 - 65 - 50 - 25 0 25 50 75 100 125 150 170 70 Ambient Temperature in °C Derating PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Operation - 65 °C for 45 min ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING REEL MODEL WSLP1206 TAPE WIDTH 8 mm/Embossed Plastic DIAMETER 178 mm/7" PIECES/REEL 4000 CODE EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30122 Revision: 21-Jan-08 For technical questions, contact: [email protected] www.vishay.com 11 WSLS2512, 0.5 % Stability Vishay Dale Improved Stability (0.5 %), Power Metal Strip® Resistors Low Value (0.01 Ω to 0.1 Ω), Surface Mount FEATURES • Current sensing in high-temperature (+ 125 °C) applications • Greater stability with maximum resistance change of 0.5 % through a 2000 h workload • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments, power amplifiers and shunts • Proprietary processing technique produces extremely low resistance values (0.01 Ω to 0.1 Ω) • Durable with all welded construction • Solid metal Nickel-Chrome resistive element with low TCR (< 20 ppm/°C) • Lead (Pb)-free construction is RoHS compliant • Very low inductance 0.5 nH to 2 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS RESISTANCE RANGE Ω POWER RATING P70 °C W GLOBAL MODEL WSLS2512 1.0 ± 1.0 % WEIGHT (typical) g/1000 pieces 0.01 - 0.1 63.6 Note • Part Marking: Value, Tolerance Code TECHNICAL SPECIFICATIONS PARAMETER UNIT WSLS2512 RESISTOR CHARACTERISTICS ppm/°C ± 75 Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P × R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION New Global Part Numbering: WSLS2512R0100FEA W S L S 2 5 1 2 R 0 1 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSLS2512 R = Decimal R0100 = 0.01 Ω F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash Number) (up to 2 digits) From 1 - 99 as applicable www.vishay.com 12 For technical questions, contact: [email protected] Document Number: 30123 Revision: 04-Mar-08 WSLS2512, 0.5 % Stability Improved Stability (0.5 %), Power Metal Strip® Resistors Low Value (0.01 Ω to 0.1 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL L W H T H WSLS2512 W 0.250 ± 0.010 0.125 ± 0.010 0.025 ± 0.010 0.030 ± 0.010 [6.35 ± 0.254] [3.18 ± 0.254] [0.635 ± 0.254] [0.762 ± 0.254] T L SOLDER PAD DIMENSIONS in inches [millimeters] MODEL l a b l 0.065 0.145 0.160 [1.65] [3.68] [4.06] b WSLS2512 Rated Power in % a 120 100 80 60 40 20 0 - 65 - 50 - 25 0 25 50 75 100 125 150 170 70 Ambient Temperature in °C Derating PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload 5 x rated power for 5 s ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Operation - 65 °C for 45 min High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h Load Life 2000 h at 70 °C, 1.5 h “ON”, 0.5 h “OFF” Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± (0.5 % + 0.0005 Ω) ΔR ± 0.5 % ΔR PACKAGING REEL MODEL WSLS2512 TAPE WIDTH 12 mm/Embossed Plastic DIAMETER 178 mm/7" PIECES/REEL 2000 CODE EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30123 Revision: 04-Mar-08 For technical questions, contact: [email protected] www.vishay.com 13 WSLT2512 Vishay Dale Power Metal Strip® Resistors, High Temperature (275 °C) Low Value (down to 0.01 Ω), Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments and power amplifiers • Proprietary processing technique extremely low resistance values produces Pb-free e3 RoHS COMPLIANT • Specially selected and stabilized materials allow for high temperature derating (to + 275 °C) • All welded construction • Solid metal Nickel-Chrome alloy resistive element with low TCR (< 20 ppm/°C) • Very low inductance (< 5 nH) • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL RESISTANCE RANGE Ω POWER RATING P70 °C W ± 0.5 % ± 1.0 % WEIGHT (Typical) g/1000 pieces 1.0 0.01 - 0.50 0.01 - 0.50 63.6 WSLT2512 Note • Part Marking: DALE, Value, Tolerance Code TECHNICAL SPECIFICATIONS PARAMETER UNIT WSLT2512 ppm/°C ± 75 Inductance nH <5 Operating Temperature Range °C - 65 to + 275 Maximum Continuous Current A (P/R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSLT2512R0100FEA W S L T 2 5 1 2 R 0 1 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSLT2512 L = mΩ* R = Decimal 4L000 = 0.004 Ω R0100 = 0.01 Ω D = ± 0.5 % F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk Reserved for future specials * use “L” for resistance values < 0.01 Ω www.vishay.com 14 For technical questions, contact: [email protected] Document Number: 30121 Revision: 20-Jun-06 WSLT2512 Power Metal Strip® Resistors, High Temperature (275 °C) Low Value (down to 0.01 Ω), Surface Mount Vishay Dale DIMENSIONS H DIMENSIONS in inches [millimeters] MODEL L W H T W WSLT2512 T 0.250 ± 0.010 0.125 ± 0.010 0.025 ± 0.010 0.030 ± 0.010 [6.35 ± 0.254] [3.18 ± 0.254] [0.635 ± 0.254] [0.762 ± 0.254] L SOLDER PAD DIMENSIONS in inches [millimeters] MODEL l b WSLT2512 Rated Power in % a a b l 0.083 0.145 0.160 [1.65] [3.68] [4.06] 120 100 80 60 40 20 0 - 65 - 25 25 75 125 70 Derating 175 225 275 Ambient Temperature in °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± 0.5 % ΔR Short Time Overload 5 × rated power for 5 s ± 0.5 % ΔR Low Temperature Operation - 65 °C for 45 min ± 0.5 % ΔR High Temperature Exposure 1000 h at + 275 °C ± 1.0 % ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± 0.5 % ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± 0.5 % ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± 0.5 % ΔR Load Life at 70 °C 1000 h, 1.5 h “ON”, 0.5 h “OFF” ± 1.0 % ΔR Load Life at 150 °C 1000 h, 1.5 h “ON”, 0.5 h “OFF” ± 1.0 % ΔR Resistance to Solder Heat 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± 0.5 % ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± 1.0 % ΔR PACKAGING REEL MODEL WSLT2512 TAPE WIDTH 12 mm/Embossed Plastic DIAMETER 178 mm/7" PIECES/REEL 2000 CODE EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30121 Revision: 20-Jun-06 For technical questions, contact: [email protected] www.vishay.com 15 WSL3921 and WSL5931 Vishay Dale Power Metal Strip® Resistors, Low Value (down to 0.0002 Ω), Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments, power amplifiers RoHS COMPLIANT • Proprietary processing technique produces extremely low resistance values, down to 0.0002 Ω • All welded construction • Solid metal Iron-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) • 100 % lead (Pb)-free and RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE VALUES AVAILABLE mΩ WEIGHT (typical) g/1000 pieces WSL3921 3.0 1.0 and 5.0 0.3, 0.5, 1, 2, 3, 4 281 WSL5931 5.0 1.0 and 5.0 0.2, 0.3, 0.5, 1, 2, 3 398 Note • Part Marking: no part marking on these parts TECHNICAL SPECIFICATIONS PARAMETER UNIT WSL RESISTOR CHARACTERISTICS ppm/°C ± 225 for 0.2 mΩ, ± 175 for 0.3 mΩ and 0.5 mΩ, ± 75 for 1 mΩ to 4 mΩ Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSL3921L5000FEA W GLOBAL MODEL WSL3921 WSL5931 www.vishay.com 16 S L 3 9 2 RESISTANCE VALUE L = mΩ L5000 = 0.0005 Ω 1 L 5 0 TOLERANCE CODE F = ± 1.0 % J = ± 5.0 % 0 0 F E A PACKAGING CODE EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk For technical questions, contact: [email protected] SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable Document Number: 30110 Revision: 29-Mar-07 WSL3921 and WSL5931 Power Metal Strip® Resistors, Low Value (down to 0.0002 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL H D L WSL3921 W WSL5931 L W H T 0.394 ± 0.010 0.591 ± 0.010 0.205 ± 0.010 [5.20 ± 0.254] 0.305 ± 0.010 [7.75 ± 0.254] 0.020 [0.5] 0.020 [0.5] 0.080 ± 0.010 [2.00 ± 0.254] 0.157 ± 0.010 [4.00 ± 0.254] T MODEL d b l 0.106 ± 0.010 [2.70 ± 0.254] 0.205 ± 0.010 [5.20 ± 0.254] 0.244 ± 0.010 [6.20 ± 0.254] 0.344 ± 0.010 [8.75 ± 0.254] 0.220 ± 0.005 [5.60 ± 0.13] 0.220 ± 0.005 [5.60 ± 0.13] GLOBAL MODEL RESISTANCE VALUE “D” THICKNESS ELEMENT MATERIAL WSL3921 WSL3921 WSL3921 WSL3921 WSL3921 WSL3921 WSL5931 WSL5931 WSL5931 WSL5931 WSL5931 WSL5931 0.3 0.5 1.0 2.0 3.0 4.0 0.2 0.3 0.5 1.0 2.0 3.0 0.0510 0.0300 0.0150 0.0270 0.0170 0.0130 0.0485 0.0300 0.0180 0.0330 0.0155 0.0105 Mn-Cu Mn-Cu Mn-Cu Fe-Cr Fe-Cr Fe-Cr Mn-Cu Mn-Cu Mn-Cu Fe-Cr Fe-Cr Fe-Cr WSL3921 I b SOLDER PAD DIMENSIONS in inches [millimeters] WSL5931 Rated Power in % d 120 100 80 60 40 20 0 - 65 - 50 - 25 0 25 50 Derating 75 70 100 125 150 175 Ambient Temperature in °C PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock TEST LIMITS ± (1.0 % + 0.0005 Ω) ΔR - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme Short Time Overload 5 x rated power for 5 s ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 45 min ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 175 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL REEL TAPE WIDTH DIAMETER PIECES/REEL CODE WSL3921 16 mm/Embossed Plastic 330 mm/13" 3000 EA WSL5931 16 mm/Embossed Plastic 330 mm/13" 1500 EA Note • Embossed carrier tape per EIA-481-1A Document Number: 30110 Revision: 29-Mar-07 For technical questions, contact: [email protected] www.vishay.com 17 WSLT3921 and WSLT5931 Vishay Dale Power Metal Strip® Resistors, High Temperature (275 °C) Low Value (down to 0.001 Ω), Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments and power amplifiers RoHS COMPLIANT • Proprietary processing technique produces extremely low resistance values, down to 0.001 Ω • Specially selceted and stabilized materials allow for high temperature derating (to + 275 °C) • All welded construction • Solid metal nickel-chrome alloy resistive element with low TCR (< 20 ppm/°C) • Very low inductance (< 5 ηH) • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P70 °C TOLERANCE % RESISTANCE VALUES AVAILABLE mΩ WEIGHT (typical) g/1000 pieces WSLT3921 3.0 1.0 and 5.0 2, 3, 4 281 WSLT5931 5.0 1.0 and 5.0 1, 2, 3 398 GLOBAL MODEL Note • Part Marking: no part marking on these parts TECHNICAL SPECIFICATIONS PARAMETER UNIT WSLT3921 AND WSLT5931 ppm/°C ± 75 Operating Temperature Range °C - 65 to + 275 Maximum Working Voltage A (P/R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSLT39212L000FEA W S L T 3 9 2 1 2 L 0 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSLT3921 WSLT5931 L = mΩ 2L000 = 0.002 Ω F = ± 1.0 % J = ± 5.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk Reserved for future specials www.vishay.com 18 For technical questions, contact: [email protected] Document Number: 30136 Revision: 03-Dec-07 WSLT3921 and WSLT5931 Power Metal Strip® Resistors, High Temperature (275 °C) Low Value (down to 0.001 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL L H D L W T 0.020 [0.5] 0.080 ± 0.010 [2.00 ± 0.254] WSLT3921 0.394 ± 0.010 0.205 ± 0.010 [10.0 ± 0.254] [5.20 ± 0.254] WSLT5931 0.591 ± 0.010 0.305 ± 0.010 0.020 0.157 ± 0.010 ± 0.010 [15.0 ± 0.254] [7.75 ± 0.254] [0.5] [4.00 ± 0.254] W T SOLDER PAD DIMENSIONS in inches [millimeters] MODEL I d b L WSLT3921 0.106 ± 0.010 [2.70 ± 0.254] 0.244 ± 0.010 [6.20 ± 0.254] 0.220 ± 0.005 [5.60 ± 0.13] WSLT5931 0.205 ± 0.010 [5.20 ± 0.254] 0.344 ± 0.010 [8.75 ± 0.254] 0.220 ± 0.005 [5.60 ± 0.13] 80 GLOBAL MODEL RESISTANCE VALUE mΩ “D” THICKNESS ELEMENT MATERIAL 60 WSLT3921 2.0 0.0270 Fe-Cr WSLT3921 3.0 0.0170 Fe-Cr WSLT3921 4.0 0.0130 Fe-Cr WSLT5931 1.0 0.0330 Fe-Cr WSLT5931 2.0 0.0155 Fe-Cr WSLT5931 3.0 0.0105 Fe-Cr b d Rated Power in % H 120 100 40 20 0 - 65 - 25 25 Derating 75 70 125 175 225 275 Ambient Temperature in °C PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock TEST LIMITS ± (1.0 % + 0.0005 Ω) ΔR - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme Short Time Overload 5 x rated power for 5 s ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 45 min ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 275 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL REEL TAPE WIDTH DIAMETER PIECES/REEL CODE WSLT3921 16 mm/embossed plastic 330 mm/13" 3000 EA WSLT5931 16 mm/embossed plastic 330 mm/13" 1500 EA Note • Embossed carrier tape per EIA-481-2 Document Number: 30136 Revision: 03-Dec-07 For technical questions, contact: [email protected] www.vishay.com 19 WSK Vishay Dale Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal FEATURES • 4-Terminal design allows for 1 % tolerance down to 0.001 Ω and 0.5 % tolerance down to 0.003 Ω Pb-free Available • Ideal for all types of precision current sensing, voltage division and pulse applications including switching and linear power supplies, e3 instruments, power amplifiers • Proprietary processing technique produces RoHS* extremely low resistance values (down to 0.001 Ω) COMPLIANT • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Lead (Pb)-free version is RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS RESISTANCE RANGE Ω GLOBAL MODEL POWER RATING P70 °C W ± 0.5 % ± 1.0 % WSK2512 1.0 0.003 - 0.025 0.001 - 0.025 Note • Part Marking: DALE, Value, Tolerance; due to resistor size limitations some resistance values will be marked with only the resistance value TECHNICAL SPECIFICATIONS PARAMETER UNIT WSK2512 ppm/°C 0.001 Ω - 0.0029 Ω = ± 250 0.003 Ω - 0.0049 Ω = ± 75 0.005 Ω - 0.025 Ω = ± 35 Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Weight/1000 pieces g 63.6 Temperature Coefficient GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSK25125L000FTA (PREFERRED PART NUMBERING FORMAT) W S K 2 5 1 2 5 L 0 0 0 F T A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSK2512 L = mΩ* R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω * use “L” for resistance values < 0.01 Ω D = ± 0.5 % F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash Number) (up to 2 digits) From 1 - 99 as applicable TA = Tin/lead, tape/reel (R86) BA = Tin/lead, bulk (B43) HISTORICAL PART NUMBERING: WSK2512 0.005 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSK2512 0.005 Ω 1% R86 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 20 For technical questions, contact: [email protected] Document Number: 30108 Revision: 26-Mar-07 WSK Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal Vishay Dale DIMENSIONS L W H B b T A l d c a e DIMENSIONS in inches [millimeters] MODEL RESISTANCE RANGE Ω 0.001 - 0.0049 WSK2512 0.005 - 0.025 MODEL W H T A B 0.125 ± 0.010 [3.18 ± 0.254] 0.125 ± 0.010 [3.18 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.087 ± 0.010 [2.21 ± 0.254] 0.047 ± 0.010 [1.19 ± 0.254] 0.030 ± 0.010 [0.762 ± 0.254] 0.030 ± 0.010 [0.762 ± 0.254] 0.020 ± 0.010 [0.508 ± 0.254] 0.020 ± 0.010 [0.508 ± 0.254] b 0.130 [3.30] Rated Power in % WSK2512 a 0.125 [3.18] L 0.250 ± 0.010 [6.35 ± 0.254] 0.250 ± 0.010 [6.35 ± 0.254] SOLDER PAD DIMENSIONS in inches [millimeters] c d e 0.030 [0.76] 0.020 [0.51] 0.055 [1.40] I 0.065 [1.65] 120 100 80 60 40 20 0 - 65 - 55 - 25 Derating 0 25 50 75 100 125 150 170 70 Ambient Temperature °C PERFORMANCE TEST Thermal Shock Short Time Overload Low Temperature Storage High Temperature Exposure Bias Humidity Mechanical Shock Vibration Load Life Resistance to Solder Heat Moisture Resistance CONDITIONS OF TEST - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme 5 x power for 5 s - 65 °C for 24 h 1000 h at + 170 °C + 85 °C, 85 % RH, 10 % Bias, 1000 h 100 g’s for 6 ms, 5 pulses Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence MIL-STD-202 Method 106, 0 % power, 7a and 7b not required TEST LIMITS ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL WSK2512 REEL TAPE WIDTH 12 mm/Embossed Plastic DIAMETER 178 mm/7" RIECES/REEL 2000 CODE R86 Note • Embossed carrier tape per EIA-481-1A Document Number: 30108 Revision: 26-Mar-07 For technical questions, contact: [email protected] www.vishay.com 21 WSL3637 Vishay Dale Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal FEATURES • 4-Terminal design allows for 0.5 % resistance tolerance down to 0.003 Ω Pb-free Available • Ideal for all types of current sensing, voltage division and pulse applications including e3 switching and linear power supplies, instruments and power amplifiers • Proprietary processing technique produces RoHS* extremely low resistance values (down to COMPLIANT 0.001 Ω) • All welded construction • Solid metal Nickel-Chrome alloy resistive element with low TCR ( < 20 ppm/°C) • Solderable terminations • Low thermal EMF (< 3 µV/°C) • Very low inductance, 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Lead (Pb)-free version is RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE RANGE WSL3637 3.0 0.5 and 1.0 0.001 - 0.01 Ω TECHNICAL SPECIFICATIONS PARAMETER UNIT WSL3637 ppm/°C 0.001 Ω - 0.0029 Ω = ± 75 0.003 Ω - 0.010 Ω = ± 50 Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Weight/1000 pieces g 274.3 Temperature Coefficient GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSL36375L000FTA (PREFERRED PART NUMBERING FORMAT) W GLOBAL MODEL WSL3637 S L 3 6 3 VALUE L = mΩ* R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω * use ”L” for resistance values < 0.01 Ω 7 5 L TOLERANCE D = ± 0.5 % F = ± 1.0 % 0 0 0 F T A PACKAGING EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk TA = Tin/lead, tape/reel (R86) BA = Ti n/lead, bulk (B43) SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable HISTORICAL PART NUMBER EXAMPLE: WSL3637 0.005 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSL3637 0.005 Ω 1% R86 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 22 For technical questions, contact: [email protected] Document Number: 30099 Revision: 26-Mar-07 WSL3637 Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount, 4-Terminal Vishay Dale DIMENSIONS H A B L W T I c d a b DIMENSIONS in inches [millimeters] MODEL RESISTANCE RANGE Ω W L H T A B 0.002 - 0.01 0.370 ± 0.010 [9.40 ± 0.254] 0.360 ± 0.010 [9.14 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.086 ± 0.010 [2.18 ± 0.254] 0.061 ± 0.010 [1.55 ± 0.254] 0.032 ± 0.010 [0.813 ± 0.254] 0.001 - 0.0019 0.370 ± 0.010 [9.40 ± 0.254] 0.360 ± 0.010 [9.14 ± 0.254] 0.025 ± 0.010 [0.635 ± 0.254] 0.138 ± 0.010 [3.51 ± 0.254] 0.061 ± 0.010 [1.55 ± 0.254] 0.032 ± 0.010 [0.813 ± 0.254] WSL3637 SOLDER PAD DIMENSIONS in inches [millimeters] MODEL RESISTANCE RANGE a Ω c d l 0.002 - 0.01 0.116 [2.95] 0.390 [9.91] 0.066 [1.68] 0.024 [0.610] 0.178 [4.52] 0.001 - 0.0019 0.168 [4.27] 0.390 [9.91] 0.066 [1.66] 0.024 [0.610] 0.074 [1.88] Rated Power in % WSL3637 b 120 100 80 60 40 20 0 - 65 - 55 - 25 0 25 Derating 50 75 100 125 150 170 70 Ambient Temperature in °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload 5 x Rated Power for 5 s ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 24 h ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL WSL3637 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 16 mm/Embossed Plastic 330 mm/13" 4000 EA Note • Embossed carrier tape per EIA-481-2 Document Number: 30099 Revision: 26-Mar-07 For technical questions, contact: [email protected] www.vishay.com 23 WSL2726 Vishay Dale Power Metal Strip® Resistors, Low Value, High Power, Surface Mount FEATURES • High power to foot print size ratio • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments, power amplifiers and shunts RoHS COMPLIANT • Proprietary processing technique produces extremely low resistance values down to 0.0005 Ω • All welded construction • Solid metal Iron-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE VALUE AVAILABLE mΩ WEIGHT (Typical) g/1000 pieces WSL2726 3.0 1.0 0.5, 2, 3, 5 420 Notes • Power rating depends on the max. temp. at the solder point, component placement density and the substrate material • Part Marking: Model, Value, Tolerance, Date Code TECHNICAL SPECIFICATIONS PARAMETER UNIT WSL RESISTOR CHARACTERISTICS ppm/°C ± 75 over temperature of + 20 °C to + 60 °C Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSL2726L5000FEA W S L 2 7 2 6 L 5 0 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSL2726 L = mΩ L5000 = 0.0005 Ω 2L000 = 0.002 Ω 3L000 = 0.003 Ω 5L000 = 0.005 Ω F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash number) (up to 2 digits) From 1 - 99 as applicable www.vishay.com 24 For technical questions, contact: [email protected] Document Number: 30131 Revision: 19-Oct-07 WSL2726 Power Metal Strip® Resistors, Low Value, High Power, Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL WSL2726 L W H R S T U 0.272 ± 0.008 [6.9 ± 0.2] 0.260 + 0.012/- 0.008 [6.6 + 0.3/- 0.2] 0.117 ± 0.008 [3.0 ± 0.2] 0.039 ± 0.004 [1.0 ± 0.1] 0.028 ± 0.004 [0.7 ± 0.1] 0.016 ± 0.002 [0.4 ± 0.05] 0.078 ± 0.004 [2.0 ± 0.1] L W SOLDER PAD DIMENSIONS in inches [millimeters] MODEL WSL2726 U a b c d w 0.220 [5.6] 0.096 [2.44] 0.035 [0.89] 0.035 [0.89] 0.290 [7.4] S H Rated Power in % T R c b w d 120 100 80 60 a b 40 20 0 - 65 - 50 - 25 0 25 Derating 50 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload 5 x rated power for 5 s for WSL2512 size and smaller ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Operation - 65 °C for 45 min ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING REEL MODEL WSL2726 TAPE WIDTH DIAMETER PIECES/REEL CODE 16 mm/Embossed Plastic 330 mm/13" 1500 EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30131 Revision: 19-Oct-07 For technical questions, contact: [email protected] www.vishay.com 25 WSL4026 Vishay Dale Power Metal Strip® Resistors, Low Value, High Power, Surface Mount FEATURES • High power to foot print size ratio • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments, power amplifiers and shunts RoHS COMPLIANT • Proprietary processing technique produces extremely low resistance values down to 0.0005 Ω • All welded construction • Solid metal Iron-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE VALUE AVAILABLE mΩ WEIGHT (Typical) g/1000 pieces WSL4026 3.0 1.0 0.5, 2, 3, 5 420 Notes • Power rating depends on the max. temp. at the solder point, component placement density and the substrate material • Part Marking: Model, Value, Tolerance, Date Code TECHNICAL SPECIFICATIONS PARAMETER UNIT WSL RESISTOR CHARACTERISTICS ppm/°C ± 75 over temperature of + 20 °C to + 60 °C Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSL4026L5000FEA W S L 4 0 2 6 L 5 0 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSL4026 L = mΩ L5000 = 0.0005 Ω 2L000 = 0.002 Ω 3L000 = 0.003 Ω 5L000 = 0.005 Ω F = ± 1.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash number) (up to 2 digits) From 1 - 99 as applicable www.vishay.com 26 For technical questions, contact: [email protected] Document Number: 30132 Revision: 13-Nov-07 WSL4026 Power Metal Strip® Resistors, Low Value, High Power, Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL WSL4026 L W H R S T U 0.400 ± 0.008 [10.1 ± 0.2] 0.260 + 0.012/- 0.008 [6.6 + 0.3/- 0.2] 0.117 ± 0.008 [3.0 ± 0.2] 0.039 ± 0.004 [1.0 ± 0.1] 0.028 ± 0.004 [0.7 ± 0.1] 0.016 ± 0.002 [0.4 ± 0.05] 0.078 ± 0.004 [2.0 ± 0.1] SOLDER PAD DIMENSIONS in inches [millimeters] MODEL W L WSL4026 a b c d w 0.220 [5.6] 0.096 [2.44] 0.035 [0.89] 0.035 [0.89] 0.420 [10.6] U S Rated Power in % T H R c b d w a 120 100 80 60 40 b 20 0 - 65 - 50 - 25 0 25 Derating 50 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload 5 x rated power for 5 s for WSL2512 size and smaller ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Operation - 65 °C for 45 min ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING REEL MODEL WSL4026 TAPE WIDTH DIAMETER PIECES/REEL CODE 16 mm/Embossed Plastic 330 mm/13" 1500 EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30132 Revision: 13-Nov-07 For technical questions, contact: [email protected] www.vishay.com 27 WSH2818 Vishay Dale Power Metal Strip® Resistors, High Power (5 W) Low Value (down to 0.001 Ω), Surface Mount FEATURES • Improved thermal management incorporated into design • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments, power amplifiers • Proprietary processing technique extremely low resistance values Pb-free e3 RoHS COMPLIANT produces • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Lead (Pb)-free construction • Very low inductance (< 5 nH) • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE RANGE Ω WSH2818 5 (1) 1.0 0.001 - 0.1 Note (1) The WSH2818 is rated at 5 W with maximum surface temperature of 200 °C TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient UNIT WSH2818 ppm/°C ± 200 for 1 mΩ to 5.99 mΩ ± 75 for 6 mΩ to 100 mΩ Inductance ηH <5 Operating Temperature Range °C - 65 to + 170 Maximum Continuous Current A (P/R)1/2 Weight/1000 pieces g 126 GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSH2818R1000FEA W S H 2 8 1 8 R 1 0 0 0 F E A GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSH2818 L = mΩ* R = Decimal 4L000 = 0.004 Ω R0100 = 0.01 Ω F = ± 1.0 % J = ± 5.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash number up to 2 digits) From 1 - 99 as applicable * use “L” for resistance values < 0.01 Ω www.vishay.com 28 For technical questions, contact: [email protected] Document Number: 30120 Revision: 20-Apr-06 WSH2818 Power Metal Strip® Resistors, High Power (5 W) Low Value (down to 0.001 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL RESISTANCE RANGE Ω L H T L W H T 0.006 - 0.1 0.280 ± 0.010 0.180 ± 0.010 0.032 ± 0.010 0.125 ± 0.010 [7.1 ± 0.25] [4.6 ± 0.25] [0.813 ± 0.25] [3.18 ± 0.25] 0.001 - 0.0059 0.280 ± 0.010 0.180 ± 0.010 0.045 ± 0.010 0.125 ± 0.010 [7.1 ± 0.25] [4.6 ± 0.25] [1.143 ± 0.25] [3.18 ± 0.25] WSH2818 W SOLDER PAD DIMENSIONS in inches [millimeters] MODEL a b a b C 0.138 [3.5] 0.200 [5.1] 0.024 [0.61] c a WSH2818 Rated Power in % 120 100 80 60 40 20 0 - 65 - 50 - 25 0 25 50 Derating 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± 0.5 % ΔR Short Time Overload 4 x rated power for 5 s ± 1.0 % ΔR Low Temperature Operation - 65 °C for 45 min ± 0.5 % ΔR High Temperature Exposure 1000 h at + 170 °C ± 1.0 % ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± 0.5 % ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± 0.5 % ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± 0.5 % ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± 1.0 % ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± 0.5 % ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± 0.5 % ΔR PACKAGING MODEL WSH2818 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 16 mm/Embossed Plastic 330 mm/13" 3500 EA Note • Embossed carrier tape per EIA-481-2 Document Number: 30120 Revision: 20-Apr-06 For technical questions, contact: [email protected] www.vishay.com 29 WSR Vishay Dale Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount FEATURES • Molded high temperature encapsulation Pb-free • Ideal for all types of current sensing, voltage Available division and pulse applications including switching and linear power supplies, e2 instruments, power amplifiers • Proprietary processing technique produces extremely low resistance values (down to RoHS* COMPLIANT 0.001 Ω) • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) • Lead (Pb)-free version is RoHS compliant STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W 2.0 3.0 (1) SIZE RESISTANCE RANGE Ω ± 0.5 % ± 1.0 % 0.01 - 1.0 0.001 - 1.0 0.01 - 0.2 0.001 - 0.2 WSR2 4527 WSR3 4527 Note (1) The WSR3 requires a minimum of 1050 sq. mil. circuit traces connecting to the recommended solder pad • Part Marking: DALE, Model, Value, Tolerance, Date Code TECHNICAL SPECIFICATIONS PARAMETER UNIT Temperature Coefficient WSR2 & WSR3 0.005 Ω - 0.0099 Ω = ± 110 0.010 Ω - 1.0 Ω = ± 75 > 500 > 109 - 65 to + 275 (P x R)1/2 440 ppm/°C Dielectric Withstanding Voltage Insulation Resistance Operating Temperature Range Maximum Working Voltage Weight/1000 pieces (typical) VAC Ω °C V g GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSR25L000FTA (PREFERRED PART NUMBERING FORMAT) W GLOBAL MODEL WSR2 WSR3 S R 2 5 L VALUE L = mΩ* R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω * use “L” for resistance values < 0.01 Ω 0 0 0 TOLERANCE D = ± 0.5 % F = ± 1.0 % J = ± 5.0 % F T A PACKAGING EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk TA = Tin/lead, tape/reel (R86) BA = Tin/Lead, bulk (B43) SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable HISTORICAL PART NUMBER EXAMPLE: WSR2 0.005 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSR2 0.005 Ω 1% R86 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 30 For technical questions, contact: [email protected] Document Number: 30101 Revision: 26-Mar-07 WSR Power Metal Strip® Resistors, Low Value (down to 0.001 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL L H W WSR2 WSR3 W1 T W W1 0.100 ± 0.010 [2.54 ± 0.254] 0.275 ± 0.005 [6.98 ± 0.127] 0.215 ± 0.005 [5.46 ± 0.127] H 0.455 ± 0.032 0.095 ± 0.005 [11.56 ± 0.813] [2.41 ± 0.127] T L I b SOLDER PAD DIMENSIONS in inches [millimeters] MODEL WSR2 WSR3 Rated Power in % a a b l 0.155 [3.94] 0.230 [5.84] 0.205 [5.21] 120 100 80 60 40 20 0 - 65 - 25 25 Derating 75 125 70 175 225 275 Ambient Temperature °C PERFORMANCE TEST TEST LIMITS CONDITIONS OF TEST WSR2 WSR3 Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload WSR2: 5 x rated power for 5 s WSR3: 4 x rated power for 5 s ± (0.5 % + 0.0005 Ω) ΔR ± (2.0 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 24 h ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 275 °C ± (1.0 % + 0.0005 Ω) ΔR ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (1.0 % + 0.0005 Ω) ΔR ± (2.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202 Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL WSR2 and WSR3 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 24 mm/Embossed Plastic 330 mm/13" 1500 EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30101 Revision: 26-Mar-07 For technical questions, contact: [email protected] www.vishay.com 31 WSR High Power Vishay Dale Power Metal Strip® Resistors, High Power (5 W), Low Value (down to 0.001 Ω), Surface Mount FEATURES • Molded high temperature encapsulation • Improved thermal management incorporated Pb-free Available into design • Ideal for all types of current sensing, voltage e2 division and pulse applications including switching and linear power supplies, RoHS* instrumentation, power amplifiers • Proprietary processing technique produces COMPLIANT extremely low resistance values (down to 0.001 Ω) • All welded construction • Solid metal Nickel-Chrome or Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Very low inductance 0.5 nH to 5 nH • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) • Lead (Pb)-free version is RoHS compliant • Integral heat sink not utilized for resistance values less than 0.0075 Ω STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL RESISTANCE RANGE Ω ± 0.5 % ±1% 0.01 - 0.3 0.001 - 0.3 POWER RATING P70 °C W SIZE WSR5 4527 5.0 (1) Note (1) The WSR5 is rated at 5 W with terminal temperature maintained ≤ 120 °C • Part Marking: DALE, Model, Value, Tolerance, Date Code TECHNICAL SPECIFICATIONS PARAMETER UNIT Temperature Coefficient WSR5 0.0075 Ω to 0.0099 Ω = ± 110 0.01 Ω to 0.3 Ω = ± 75 > 500 > 109 - 65 to + 275 (P x R)1/2 476 ppm/°C Dielectric Withstanding Voltage Insulation Resistance Operating Temperature Range Maximum Working Voltage Weight/1000 pieces VAC Ω °C V g GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSR5R0100FTA (PREFERRED PART NUMBERING FORMAT) W GLOBAL MODEL WSR5 S R 5 R 0 VALUE L = mΩ* R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω * use “L” for resistance values < 0.01 Ω 1 0 0 TOLERANCE D = ± 0.5 % F = ± 1.0 % J = ± 5.0 % F T A PACKAGING EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk TA = Tin/lead, tape/reel (R86) BA = Tin/lead, bulk (B43) SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable HISTORICAL PART NUMBER EXAMPLE: WSR5 0.01 Ω 1 % R86 (WILL CONTINUE TO BE ACCEPTED) WSR5 0.01 Ω 1% R86 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 32 For technical questions, contact: [email protected] Document Number: 31059 Revision: 12-Jul-07 WSR High Power Power Metal Strip® Resistors, High Power (5 W), Low Value (down to 0.001 Ω), Surface Mount Vishay Dale DIMENSIONS DIMENSIONS in inches [millimeters] MODEL H W T W W1 0.100 ± 0.010 [2.54 ± 0.254] 0.275 ± 0.005 [6.98 ± 0.127] 0.215 ± 0.005 [5.46 ± 0.127] H 0.455 ± 0.032 0.095 ± 0.005 [11.56 ± 0.813] [2.41 ± 0.127] WSR5 W1 L T L I SOLDER PAD DIMENSIONS in inches [millimeters] MODEL b a Rated Power in % WSR5 a b l 0.155 [3.94] 0.230 [5.84] 0.205 [5.21] 120 100 80 60 40 20 0 - 65 - 25 25 75 Derating 125 70 175 225 275 Ambient Temperature °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± (0.5 % + 0.0005 Ω) ΔR Short Time Overload 3 x rated power for 5 s ± (2.0 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 24 h ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 275 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at 70 °C ± (2.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat 260 ± 3 °C 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR PACKAGING MODEL WSR5 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 24 mm/Embossed Plastic 330 mm/13" 1500 EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 31059 Revision: 12-Jul-07 For technical questions, contact: [email protected] www.vishay.com 33 WSR2...3 Vishay Dale Power Metal Strip® Resistors, Low Value, Surface Mount FEATURES • Ideal for all types of current sensing, voltage division and pulse applications including switching and linear power supplies, instruments and power amplifiers • Proprietary processing technique produces extremely low resistance values down to 0.002 Ω • All welded construction • Solid metal Manganese-Copper alloy resistive element with low TCR (< 20 ppm/°C) • Solderable terminations • Low Thermal EMF (< 3 µV/°C) • Very low inductance 0.5 ηH to 5 ηH • Excellent frequency response to 50 MHz STANDARD ELECTRICAL SPECIFICATIONS MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE RANGE Ω WSR2-3 3.0 1.0 0.002 to 0.005 TECHNICAL SPECIFICATIONS PARAMETER UNIT WSR2-3 ppm/°C ± 175 Inductance ηH <3 Operating Temperature Range °C - 65 to + 170 Maximum Working Voltage V (P x R)1/2 Weight/1000 pieces g 169 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSR23L000FEA3 W S R 2 3 L 0 0 0 F E A 3 GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSR2 L = mΩ 2L000 = 0.002 Ω 5L000 = 0.005 Ω D = ± 0.5 % F = ± 1.0 % J = ± 5.0 % EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk 3 for special design with no mold compound TA = Tin/lead, tape/reel (R86) BA = Tin/lead bulk (B43) www.vishay.com 34 For technical questions, contact: [email protected] Document Number: 30133 Revision: 19-Oct-07 WSR2...3 Power Metal Strip® Resistors, Low Value, Surface Mount Vishay Dale DIMENSIONS in inches [millimeters] (1) H L W T I b a DIMENSIONS MODEL WSR2-3 SOLDER PAD DIMENSIONS L W H T a b l 0.400 ± 0.010 [10.16 ± 0.254] 0.215 ± 0.010 [5.46 + 0.254] 0.029 ± 0.005 [0.737 ± 0.127] 0.075 ± 0.010 [1.91 ± 0.254] 0.100 [2.540] 0.235 [5.969] 0.240 [5.080] Rated Power in % Note (1) 0.1" x 0.1" area in the center of the resistor will be flat and free of any trim cuts to facilitate pick & place nozzle. 120 100 80 60 40 20 0 - 65 - 50 - 25 0 25 Derating 50 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock TEST LIMITS ± (0.5 % + 0.0005 Ω) ΔR - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme Short Time Overload 5 x rated power for 5 s for WSL2512 size and smaller ± (1.0 % + 0.0005 Ω) ΔR Low Temperature Operation - 65 °C for 24 h ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 170 °C ± (1.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± (0.5 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± (0.5 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min 3 directions, 12 h ± (0.5 % + 0.0005 Ω) ΔR Load Life 1000 h at 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (2.0 % + 0.0005 Ω) ΔR PACKAGING MODEL WSR2-3 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 24 mm/Embossed Plastic 330 mm/13" 5000 EA Note • Embossed Carrier Tape per EIA-481-2 Document Number: 30133 Revision: 19-Oct-07 For technical questions, contact: [email protected] www.vishay.com 35 WSE Vishay Dale Power Metal Strip® Resistors (Extended Range) Surface Mount FEATURES • 0805 size resistors with 0.25 W power rating • Smaller footprint than a 1206 resistor (uses 40 % less board space) • Superior overload and pulse handling capability • SMD alternative for low power leaded wirewound resistors • Low TCR 15 ppm/°C • Low noise: < - 40 dB • Voltage Coefficient: < 0.00001 %/V (< 0.1 ppm/V) • Very low inductance: < 0.08 µH STANDARD ELECTRICAL SPECIFICATIONS MODEL SIZE WSE0805 RESISTANCE RANGE Ω POWER RATING P70 °C W LIMITING ELEMENT VOLTAGE V TEMPERATURE COEFFICIENT ppm/K ± 0.1 %, ± 0.25 %, ± 0.5 %, ± 1 % 0.25 (P x R)1/2 15, 25 10 - 10K 0805 E-SERIES 96 TECHNICAL SPECIFICATIONS PARAMETER UNIT Dielectric Withstanding Voltage WSE0805 VAC 200 Insulation Resistance Ω > 109 Operating Temperature Range °C - 65 to + 150 Weight/1000 pieces g 5.5 GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSE08051K500FXEA W GLOBAL MODEL WSE0805 www.vishay.com 36 S E 0 RESISTANCE VALUE R = Decimal K = Thousand 100R0 = 100 Ω 4K000 = 4 kΩ 8 0 5 1 K 5 0 0 F X E A TOLERANCE CODE TCR CODE PACKAGING CODE SPECIAL B = ± 0.1 % C = ± 0.25 % D = ± 0.5 % F = ± 1.0 % X = ± 15 ppm/°C E = ± 25 ppm/°C EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk (Dash Number) (up to 2 digits) from 1 - 99 as applicable TG = Tin/Lead, tape/reel (RT1) BA = Tin/Lead, bulk (B43) For technical questions, contact: [email protected] Document Number: 30109 Revision: 13-Oct-06 WSE Power Metal Strip® Resistors (Extended Range) Surface Mount Vishay Dale DIMENSIONS L RECOMMENDED LAND PATTERN D Z W G X Top Coating T DIMENSIONS in inches [millimeters] MODEL WSE0805 D L W T G (1) X (1) Z (1) 0.015 ± 0.005 [0.38 ± 0.13] 0.080 ± 0.005 [2.30 ± 0.13] 0.050 ± 0.005 [1.27 ± 0.13] 0.025 max [0.64 max] 0.028 ± 0.004 [0.70 ± 0.10] 0.050 ± 0.004 [1.27 ± 0.10] 0.122 ± 0.004 [3.103 ± 0.10] Rated Power in % Temperature Rise in °C Note (1) Land pattern dimensions (G, X, Z) are per IPC-782A 60 50 40 120 100 80 30 60 20 40 10 20 0 0.00 0.05 0.15 0.10 0.20 Temperature Rise 0 - 55 0.25 - 25 0 25 50 Derating Power in Watts 75 70 100 125 150 175 Ambient Temperature in °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 65 °C to + 150 °C, 100 cycles, 15 min at each extreme ± 0.10 % ΔR Short Time Overload 5 x rated power for 5 s ± 0.10 % ΔR Low Temperature Operation - 65 °C, 0.25 W for 45 min ± 0.05 % ΔR High Temperature Exposure 100 h at + 150 °C ± 0.10 % ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± 0.10 % ΔR Load Life 1000 h at 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± 0.05 % ΔR Resistance to Bonding Exposure 260 °C for 10 s ± 0.10 % ΔR PACKAGING MODEL WSE0805 REEL TAPE WIDTH DIAMETER PIECES/REEL CODE 8 mm/Punched Paper 178 mm/7" 5000 EA Note • Embossed Carrier Tape per EIA-481-1A Document Number: 30109 Revision: 13-Oct-06 For technical questions, contact: [email protected] www.vishay.com 37 WSL....E Vishay Dale Power Metal Strip® Flip Chip (Extended Range) Patents Pending FEATURES • SMD alternative for low power leaded wirewound resistors • Excellent stability in different environmental conditions (< 0.5 % change in resistance) • Superior overload and pulse handling capability as compared to thin film (as much as 2 x better) • Low TCR, down to ± 15 ppm/K • Low noise: < 0.01 µVrms/V • Voltage coefficient: < 0.00001 %/V (< 0.1 ppm/V) • Very low inductance: < 0.08 µH STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C 0.25 0.5 1.0 SIZE INCH LIMITING ELEMENT VOLTAGE MAX (1) V≅ 63 100 100 TEMPERATURE COEFFICIENT ppm/K 15, 25 15, 25 15, 25 TOLERANCE % RESISTANCE RANGE (2) Ω 0R5 - 10K 0R5 - 10K 0R5 - 10K E-SERIES WSL1506E 1506 0.5, 1 WSL2010E 2010 0.5, 1 WSL2512E 2512 0.5, 1 Notes • Ask about further value ranges, tighter tolerances and TCR’s • Power rating depends on the max. temperature at the solder point, the component placement density and the substrate material • 4-Digit Marking, according to MIL-PRF-55342 (except as noted in Ordering Information table), on top side (1) Rated voltage: PxR (2) Contact factory using e-mail address at bottom of this page for resistance values available between 0R5 - 10R for 1506 and 0R5 2010 and 2512 96 96 96 - 100R for TECHNICAL SPECIFICATIONS PARAMETER UNIT Rated Dissipation at 70 °C W Limiting Element Voltage (3) V≅ Insulation Voltage (1 min) Vdc/ac peak Thermal Resistance K/W Insulation Resistance MΩ Category Temperature Range °C Weight/1000 pieces g Notes (3) Rated voltage: PxR (4) Depending on solder pad dimensions WSL1506E 0.25 63 200 ≤ 220 (4) WSL2010E 0.5 100 200 ≤ 88 (4) > 106 - 55 to + 150 25 12 WSL2512E 1.0 100 200 ≤ 65 (4) 35 PACKAGING REEL MODEL TAPE WIDTH 12 mm/Embossed Plastic 12 mm/Embossed Plastic 12 mm/Embossed Plastic DIAMETER 180 mm/7" 180 mm/7" 180 mm/7" WSL1506E WSL2010E WSL2512E Note • Embossed Carrier Tape per EIA-481-1.2 PIECES/REEL 4000 4000 2000 CODE EA EA EA GLOBAL PART NUMBER INFORMATION NEW GLOBAL PART NUMBERING: WSL1506E10E0XEA W GLOBAL MODEL WSL1506E S 1 5 0 6 RESISTANCE VALUE & TOLERANCE Resistance Multiplier Tolerance (±) 0.5 0.5 0.5 1.0 1.0 1.0 www.vishay.com 38 L X1 X1000 X1 000 000 X1 X1000 X1 000 000 Symbol W X Y D E F E 1 0 TOLERANCE CODE E = ± 25 ppm/K X = ± 15 ppm/K E 0 X E A PACKAGING EA = Lead (Pb)-free, tape/reel EK = Lead (Pb)-free, bulk TA = Tape/reel (R86) BA = Bulk (B43) For technical questions, contact: [email protected] SPECIAL (Dash Number) (up to 2 digits) From 1 - 99 as applicable Document Number: 20033 Revision: 20-Mar-07 WSL....E Power Metal Strip® Flip Chip (Extended Range) Patents Pending Vishay Dale DIMENSIONS SIZE INCH L T W d D I W L Tmax D d 1506 0.15 ± 0.005 [3.81 ± 0.13] 2010 0.200 ± 0.005 0.100 ± 0.003 0.025 0.020 ± 0.003 0.097 ± 0.003 [5.08 ± 0.13] [2.54 ± 0.08] [0.64] [0.51 ± 0.08] [2.46 ± 0.08] 2512 0.250 ± 0.005 0.126 ± 0.003 0.025 0.024 ± 0.003 0.123 ± 0.003 [6.35 ± 0.13] [3.20 ± 0.08] [0.64] [0.61 ± 0.08] [3.12 ± 0.08] 0.062 ± 0.003 0.025 0.012 ± 0.003 0.059 ± 0.003 [1.57 ± 0.08] [0.64] [0.30 ± 0.08] [1.50 ± 0.08] Solder Pad Dimensions in inches [millimeters] SIZE INCH b a a b l 1506 0.015 [0.38] 0.062 [1.57] 0.118 [3.00] 2010 0.023 [0.58] 0.100 [2.54] 0.153 [3.89] 2512 0.027 [0.69] 0.126 [3.20] 0.196 [4.98] 1.E+04 Temperatire Rise in °C Pulse Energy in mJoules Dimensions in inches [millimeters] 1.E+03 WSL2512E WSL1506E 1.E+02 WSL2010E 1.E+01 150 125 100 WSL1506E WSL2010E 75 50 WSL2512E 25 0 1.E+03 Pulse Energy 1.E+04 1.E+05 Time in Microseconds Pulse Energy Plot: This represents the energy in each of 50 pulses, with a 1 second rest between pulses, that it takes to shift the WSL....E resistance ± (0.50 % + 0.01 Ω). 0 0.25 0.50 0.75 Temperature Rise Rated Power in % 1.E+00 1.E+02 1.0 Power in W 120 100 80 60 40 20 0 - 55 - 25 0 25 Derating 50 75 70 100 125 150 175 Ambient Temperature in °C PERFORMANCE TEST Thermal Shock Short Time Overload Low Temperature Storage High Temperature Exposure Moisture Resistance Load Life Vibration Mechanical Shock Resistance to Soldering Heat Document Number: 20033 Revision: 20-Mar-07 CONDITIONS OF TEST - 55 °C to + 150 °C, 100 cycles, 15 min at each extreme 5 x rated power for 5 s - 65 °C for 24 h 1000 h at + 150 °C MIL-STD-202, Method 106, 0 % power, 7a and 7b not required 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” MIL-STD-202, Method 204D 100 g’s for 6 ms, 5 pulses + 260 °C Solder, 10 - 12 s dwell, 25 mm/s emergence For technical questions, contact: [email protected] TEST LIMITS ± (0.20 % + 0.01 Ω) ± (0.20 % + 0.01 Ω) ± (0.20 % + 0.01 Ω) ± (0.50 % + 0.01 Ω) ± (0.50 % + 0.01 Ω) ± (0.50 % + 0.01 Ω) ± (0.10 % + 0.01 Ω) ± (0.10 % + 0.01 Ω) ± (0.50 % + 0.01 Ω) www.vishay.com 39 Vishay Dale www.vishay.com 40 Contents Power Metal ® Strip Resistors Special WSMS5515 .......................... 42 WSBS8518 ........................... 44 WSMS5515 Vishay Dale Power Metal Strip® Meter Shunt Resistor, Very Low Value (down to 0.00016 Ω) FEATURES • High power to resistor size ratio • 4-Terminal (Kelvin) connection design • Proprietary processing technique extremely low resistance values produces RoHS COMPLIANT • All welded construction • RoHS compliant, lead (Pb)-free construction • Very low inductance (< 0.5 nH) • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE VALUE AVAILABLE µΩ WEIGHT (Typical) g 3.0 5.0 160, 200, 250, 300, 500 7.8 WSMS5515 TECHNICAL SPECIFICATIONS PARAMETER UNIT RESISTOR CHARACTERISTICS ppm/°C 160 µΩ, 200 µΩ and 250 µΩ = ± 225 300 µΩ and 500 µΩ = ± 175 Operating Temperature Range °C - 65 to + 170 Maximum Current Rating A (P/R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSMS5515L2500JK (WSMS5515, 0.00025 Ω, ± 5 %) W S M S 5 5 1 5 L 2 5 0 0 J K GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSMS5515 L = mΩ L1600 = 0.00016 Ω L2000 = 0.00020 Ω L2500 = 0.00025 Ω L3000 = 0.00030 Ω L5000 = 0.00050 Ω J = ± 5.0 % K = Bulk pack (Dash number) (up to 2 digits) From 1 - 99 as applicable www.vishay.com 42 For technical questions, contact: [email protected] Document Number: 30135 Revision: 15-Nov-07 WSMS5515 Power Metal Strip® Meter Shunt Resistor, Very Low Value (down to 0.00016 Ω) Vishay Dale DIMENSIONS in inches 1.441 1.005 0.156 0.079 CALIBRATION CUT 0.142 0.724 0.488 0.079 0.142 0.079 0.138 0.295 0.056 0.590 0.080 x 45° CHAH. (4) 1.575 2.165 ± 0.010 0.295 R 0.020 (2) R 0.020 (2) R 0.078 REF. (1) Rated Power in % Ø 0.244 THRU (2) R 0.028 (4) 120 TOLERANCES ON DECIMALS XXX ± 0.005 100 80 60 RESISTANCE VALUE (µΩ) RESISTOR THICKNESS (inches) ELEMENT MATERIAL 160 0.051 Mn-Cu 200 0.051 Mn-Cu 250 0.033 Mn-Cu 300 0.033 Mn-Cu 500 0.059 Fe-Cr 40 20 0 - 65 - 50 - 25 0 25 Derating 50 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± 0.5 % ΔR Short Time Overload 5 x rated power for 5 s ± 0.5 % ΔR Low Temperature Operation - 65 °C for 45 min ± 0.5 % ΔR High Temperature Exposure 1000 h at + 170 °C ± 1.0 % ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± 0.5 % ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± 0.5 % ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± 0.5 % ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± 1.0 % ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± 0.5 % ΔR Document Number: 30135 Revision: 15-Nov-07 For technical questions, contact: [email protected] www.vishay.com 43 WSBS8518 Vishay Dale Power Metal Strip® Battery Shunt Resistor, Very Low Value (100 µΩ and 125 µΩ) FEATURES • High power to resistor size ratio • Proprietary processing technique extremely low resistance values produces RoHS COMPLIANT • All welded construction • RoHS compliant, lead (Pb)-free construction • Very low inductance (< 5 nH) • Excellent frequency response to 50 MHz • Low thermal EMF (< 3 µV/°C) STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL POWER RATING P70 °C W TOLERANCE % RESISTANCE VALUE µΩ WEIGHT (Typical) g 36 5.0 100, 125 46.3 WSBS8518 TECHNICAL SPECIFICATIONS PARAMETER UNIT RESISTOR CHARACTERISTICS ppm/°C ± 225 Operating Temperature Range °C - 65 to + 170 Maximum Current Rating A (P/R)1/2 Temperature Coefficient GLOBAL PART NUMBER INFORMATION GLOBAL PART NUMBERING: WSBS8518L1250JK (WSBS8518, 0.000125 Ω, ± 5 %) W S B S 8 5 1 8 L 1 2 5 0 J K GLOBAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING CODE SPECIAL WSBS8518 L = mΩ L1000 = 0.000100 Ω L1250 = 0.000125 Ω J = ± 5.0 % K = Bulk pack (Dash number) (up to 2 digits) From 1 - 99 as applicable www.vishay.com 44 For technical questions, contact: [email protected] Document Number: 30134 Revision: 01-Feb-08 WSBS8518 Power Metal Strip® Battery Shunt Resistor, Very Low Value (100 µΩ and 125 µΩ) Vishay Dale DIMENSIONS in inches (millimeters) 0.078 (2.0) 0.118 (3.0) 0.492 (12.5) 2.362 (60) R 0.078 (2) REF. 0.708 ± 0.008 (18) CALIBRATION NOTCH 3.346 ± 0.015 (85.0 ± 0.4) 0.354 (9.0) Rated Power in % Ø 0.276 (7.0) THRU (2) TOLERANCES ON DECIMALS XXX ± 0.005 120 100 UNLESS OTHER WISE LISTED 80 60 40 RESISTANCE VALUE (µΩ) ELEMENT MATERIAL 100 Mn-Cu 125 Mn-Cu 20 0 - 65 - 50 - 25 0 25 Derating 50 75 100 125 150 170 Ambient Temperature in °C 70 PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 150 °C, 1000 cycles, 15 min at each extreme ± 0.5 % ΔR Short Time Overload 5 x rated power for 5 s ± 0.5 % ΔR Low Temperature Operation - 65 °C for 45 min ± 0.5 % ΔR High Temperature Exposure 1000 h at + 170 °C ± 1.0 % ΔR Bias Humidity + 85 °C, 85 % RH, 10 % Bias, 1000 h ± 0.5 % ΔR Mechanical Shock 100 g’s for 6 ms, 5 pulses ± 0.5 % ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± 0.5 % ΔR Load Life 1000 h at + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± 1.0 % ΔR Moisture Resistance MIL-STD-202, Method 106, 0 % power, 7b not required ± 0.5 % ΔR Document Number: 30134 Revision: 01-Feb-08 For technical questions, contact: [email protected] www.vishay.com 45 Vishay Dale www.vishay.com 46 Contents Power Metal ® Strip Resistors Leaded LVR ...................................... 48 SR ........................................ 50 CPCL .................................... 52 CPL ...................................... 54 CPSL .................................... 56 LVR Vishay Dale Wirewound Resistors, Precision Power, Low Value, Commercial, Military, MIL-PRF-49465 Type RLV, Axial Lead FEATURES • Ideal for all types of current sensing applications including switching and linear power supplies, instruments and power amplifiers • Proprietary processing technique produces extremely low resistance values • Excellent load life stability • Low temperature coefficient • Low inductance • Cooler operation for high power to size ratio Pb-free Available e3 RoHS* COMPLIANT STANDARD ELECTRICAL SPECIFICATIONS GLOBAL HISTORICAL MIL-PRF-49465 POWER RATING RESISTANCE RANGE Ω (1) TECHNOLOGY MODEL MODEL TYPE P25 °C W ± 1 %, ± 3 %, ± 5 %, ± 10 % (2) LVR01 LVR-1 1 0.01 - 0.1 Metal Strip LVR03 LVR-3 3 0.005 - 0.2 Metal Strip LVR03...26 LVR-3-26 RLV30 (M4946506) 3 0.01 - 0.2 Metal Strip LVR05 LVR-5 5 0.005 - 0.3 Metal Strip LVR05...26 LVR-5-26 RLV30 (M4946507) 5 0.01 - 0.3 Metal Strip LVR10 LVR-10 10 0.01 - 0.8 Coil Spacewound Notes (1) Resistance is measured 3/8" [9.52 mm] from the body of the resistor, or at 1.183" [30.05 mm], 1.315" [33.40 mm], 1.675" [42.545 mm] or 2.575" [65.405 mm] spacing for the LVR01, LVR03, LVR05 and LVR10 respectively. (2) Standard resistance values are 0.01 Ω, 0.015 Ω, 0.02 Ω, 0.025 Ω, 0.03 Ω, 0.033 Ω, 0.04 Ω, 0.05 Ω, 0.051 Ω, 0.06 Ω, 0.068 Ω, 0.07 Ω, 0.08 Ω, 0.09 Ω and 0.1 Ω with 1 % tolerance. Other resistance values may be available upon request. TECHNICAL SPECIFICATIONS PARAMETER Rated Power at + 25 °C Operating Temperature Range Dielectric Withstanding Voltage Insulation Resistance Short Time Overload Terminal Strength (minimum) Temperature Coefficient Maximum Working Voltage Weight (maximum) UNIT W °C VAC Ω lb ppm/°C V g LVR01 1 - 65/+ 175 1000 LVR03 3 LVR05 LVR10 5 10 - 65/+ 275 1000 1000 1000 10 000 MΩ minimum dry 5 x rated power for 5 s 10 x rated power for 5 s 10 10 10 See TCR vs Resistance Value Chart (P x R)1/2 2 5 11 5 2 GLOBAL PART NUMBER INFORMATION New Global Part Numbering: LVR055L000FS73 (preferred part number format) L V R 0 5 5 L 0 0 0 F S 7 3 GLOBAL MODEL VALUE TOLERANCE PACKAGING SPECIAL LVR01 LVR03 LVR05 LVR10 R = Decimal L = mΩ (values < 0.010 Ω) R1500 = 0.15 Ω 7L000 = 0.007 Ω D = ± 0.5 % F = ± 1.0 % G = ± 2.0 % H = ± 3.0 % J = ± 5.0 % K = ± 10.0 % E12 = Lead (Pb)-free bulk E03 = Lead (Pb)-free lacer pack (LVR10) E70 = Lead (Pb)-free, tape/reel 1000 pieces (LVR01, 03) E73 = Lead (Pb)-free, tape/reel 500 pieces (Dash Number) (up to 3 digits) From 1 - 999 as applicable B12 = Tin/lead bulk L03 = Tin/lead lacer pack (LVR10) S70 = Tin/lead, tape/reel 1000 pieces (LVR01, 03) S73 = Tin/lead, tape/reel 500 pieces Historical Part Number example: LVR-5 0.005 Ω 1 % S73 (will continue to be accepted for tin/lead product only) LVR-5 0.005 Ω 1% S73 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 48 For technical questions, contact: [email protected] Document Number: 30206 Revision: 07-Jan-08 LVR Wirewound Resistors, Precision Power, Low Value, Commercial, Military, MIL-PRF-49465 Type RLV, Axial Lead Vishay Dale DIMENSIONS in inches [millimeters] 1.50 [38.10] (1) Minimum A LVR01 LVR03 LVR05 LVR10 C B DIMENSIONS in inches [millimeters] A B C ± 0.010 [0.254] ± 0.010 [0.254] ± 0.002 [0.051] 0.427 [10.85] 0.115 [2.92] 0.020 [0.508] 0.560 [14.22] 0.205 [5.21] 0.032 [0.813] 0.925 [23.50] 0.330 [8.38] 0.040 [1.02] 1.828 [46.43] 0.392 [9.96] 0.040 [1.02] MODEL MATERIAL SPECIFICATIONS Element: Self-supporting nickel-chrome alloy (LVR10 also utilizes manganin) Encapsulation: High temperature mold compound Terminals: Tinned copper Part Marking: DALE, model, wattage, value, tolerance, date code SURFACE TEMPERATURE IN °C Note (1) On some standard reel pack methods, the leads may be trimmed to a shorter length than shown. 250 150 LVR05 LVR03 200 LVR10 LVR01 100 The improved TCR characteristics of these LVR models from - 55 °C to + 125 °C (reference to + 25 °C) are as follows: 50 1 2 3 4 5 6 7 8 RATED POWER IN % TCR IN ppm/°C Surface Temperature vs Power 400 LVR03 LVR10 300 LVR01 LVR05 9 10 POWER IN W 120 100 80 LVR03 LVR05 LVR10 60 200 40 LVR01 100 20 20 40 60 TCR vs Resistance Value 80 0 - 65 100 RESISTANCE (Ω x 10-3) - 25 25 75 Derating 125 175 225 275 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST CONDITIONS OF TEST Thermal Shock - 65 °C to + 125 °C, 5 cycles, 15 min at each extrem ± (0.2 % + 0.0005 Ω) ΔR TEST LIMITS Short Time Overload 5 x rated power (LVR01, 03, 05), 10 x rated power (LVR10) for 5 s ± (0.5 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 24 h ± (0.2 % + 0.0005 Ω) ΔR High Temperature Exposure 250 h at + 275 °C (+ 175 °C for LVR01) ± (2.0 % + 0.0005 Ω) ΔR Dielectric Withstanding Voltage 1000 Vrms, 1 min ± (0.1 % + 0.0005 Ω) ΔR Insulation Resistance MIL-STD-202 Method 302, 100 V Moisture Resistance MIL-STD-202 Method 106, 100 7b not applicable Shock, Specified Pulse MIL-STD-202 Method 213, 100 g's for 6 ms, 10 shocks ± (0.1 % + 0.0005 Ω) ΔR Vibration, High Frequency Frequency varied 10 to 2000 Hz, 20 g peak, 2 directions 6 h each ± (0.1 % + 0.0005 Ω) ΔR Load Life 2000 h at rated power, + 25 °C, 1.5 h “ON”, 0.5 h “OFF” ± (2.0 % + 0.0005 Ω) ΔR Solderability ANSI J-STD-002 Bias Humidity + 85 °C, 85 % RH, 10 % bias, 1000 h Document Number: 30206 Revision: 07-Jan-08 For technical questions, contact: [email protected] 1000 MΩ minimum ± (0.2 % + 0.0005 Ω) ΔR 95 % coverage ± (1.0 % + 0.0005 Ω) ΔR www.vishay.com 49 SR Vishay Dale Wirewound Resistors, Open Air, Current Sense, Low Value FEATURES • Open air design • Low resistance values for all types of current sensing, voltage division and pulse applications including switching and linear supplies, instrumentation and power amplifiers • All welded construction • Solid metal nickel-chrome or copper-nickel alloy resistive element • Solderable terminations • Very low inductance • Lead (Pb)-free version is RoHS compliant Pb-free Available e3 RoHS* COMPLIANT STANDARD ELECTRICAL SPECIFICATIONS POWER RATING P70 °C W TOLERANCE ±% RESISTANCE RANGE Ω SR1 1.0 1, 5 0.005 - 0.03 SR3 3.0 1, 5 0.005 - 0.05 SR5 5.0 1, 5 0.004 - 0.05 MODEL TECHNICAL SPECIFICATIONS PARAMETER UNIT SR Resistor Characteristics ppm/°C 0.004 Ω - 0.005 Ω = ± 300 0.0051 Ω - 0.0099 Ω = ± 175 0.01 Ω - 0.05 Ω = ± 100 Operating Temperature Range °C - 65 to + 275 Maximum Continuous Current A (P/R)1/2 Temperature Coefficient SAP ORDERING INFORMATION (Part Number 18 digits) Global Part Numbering Example: SR55L000JE14 S R 5 5 L 0 0 0 J E 1 4 GLOBAL MODEL VALUE TOLERANCE PACKAGING SPECIAL SR1 SR3 SR5 L = mΩ (below 0.01 Ω) R = Decimal 5L000 = 0.005 Ω R0100 = 0.01 Ω F = ± 1.0 % J = ± 5.0 % K = ± 10 % E14 = Lead (Pb)-free bulk (Dash Number) (up to 3 digits) From 1 - 999 as applicable B14 = Tin/lead bulk * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 50 For technical questions, contact: [email protected] Document Number: 31067 Revision: 22-Nov-07 SR Wirewound Resistors, Open Air, Current Sense, Low Value Vishay Dale DIMENSIONS in inches [millimeters] SR1 SR3 and SR5 0.050 ± 0.010 [1.27 ± 0.254] 0.112 [2.85] max. B 0.312 [7.95] typ. C C E F A E A F DIMENSIONS in inches [millimeters] MODEL A SR1 0.450 + 0.020 [11.43 + 0.508] SR3 0.600 + 0.040/- 0.020 [15.24 + 1.020/- 0.508] SR5 0.800 + 0.040/- 0.020 [20.32 + 1.020/- 0.508] B C E F 0.070 [1.78] 0.125 ± 0.030 [3.18 ± 0.762] 1.0 maximum [25.4 maximum] Element: Nickel-chrome or copper-nickel alloy depending on resistance value Terminals: Tinned copper Encapsulation: None Marking: None RATED POWER IN % MATERIAL SPECIFICATIONS 0.065 + 0.010/- 0.005 [1.65 + 0.254/- 0.127] 0.040 ± 0.002 [1.02 ± 0.051] 120 100 80 60 40 20 0 - 65 - 25 25 Derating 125 175 225 275 75 70 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Temperature Cycling - 55 °C to + 125 °C, 1000 cycles, 15 min at each extreme ± (1.0 % + 0.0005 Ω) ΔR Low Temperature Storage - 65 °C for 24 h ± (0.5 % + 0.0005 Ω) ΔR High Temperature Exposure 1000 h at + 275 °C ± (2.0 % + 0.0005 Ω) ΔR Bias Humidity + 85 °C, 85 % RH, 10 % bias, 1000 h ± (1.0 % + 0.0005 Ω) ΔR Mechanical Shock 100 g’s for 11 ms, 5 pulses ± (0.2 % + 0.0005 Ω) ΔR Vibration Frequency varied 10 to 2000 Hz in 1 min, 3 directions, 12 h ± (0.2 % + 0.0005 Ω) ΔR Load Life 1000 h at rated power, + 70 °C, 1.5 h “ON”, 0.5 h “OFF” ± (2.0 % + 0.0005 Ω) ΔR Resistance to Solder Heat + 260 °C solder, 10 - 12 s dwell, 25 mm/s emergence ± (0.5 % + 0.0005 Ω) ΔR Moisture Resistance MIL-STD-202 Method 106, 0 % power, 7a and 7b not required ± (0.5 % + 0.0005 Ω) ΔR Document Number: 31067 Revision: 22-Nov-07 For technical questions, contact: [email protected] www.vishay.com 51 CPCL, CPCC, CPCP, CPCF Vishay Dale Wirewound/Metal Film Resistors, Commercial Power, Vertical Mount FEATURES • Space saving • Direct mounting on printed circuit board • Meets or exceeds requirements of EIA-Standard RS-344 • High power to size ratio • Special inorganic potting compound and ceramic case provide high thermal conductivity in a fireproof package Pb-free Available e3 RoHS* COMPLIANT STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL CPCL02 CPCC02 CPCP02 CPCF02 CPCL03 CPCC03 CPCP03 CPCF03 CPCL05 CPCC05 CPCP05 CPCF05 CPCP07 CPCL10 CPCC10 CPCP10 HISTORICAL MODEL CPCL-2 CPCC-2 CPCP-2 CPCF-2 CPCL-3 CPCC-3 CPCP-3 CPCF-3 CPCL-5 CPCC-5 CPCP-5 CPCF-5 CPCP-7 CPCL-10 CPCC-10 CPCP-10 POWER RATING P70 °C W 2 2 2 2 3 3 3 3 5 5 5 5 7 10 10 10 TOLERANCE ±% 5, 10 5, 10 1, 5 1, 5, 10 5, 10 5, 10 1, 5 1, 5, 10 5, 10 5, 10 1, 5 1, 5, 10 3, 5, 10 5, 10 5, 10 1, 5 RESISTANCE RANGE Ω 0.01 - 0.10 0.1 - 500 0.1 - 4K 501 - 150K 0.01 - 0.10 0.1 - 800 0.1 - 5K 801 - 150K 0.01 - 0.10 0.1 - 800 0.1 - 5K 801 - 150K 0.1 - 430 0.01 - 0.10 0.1 - 1.5K 0.1 - 8K WEIGHT (Typical) g 3.5 3.5 3.5 3.5 5.5 5.5 5.5 5.5 6.9 6.9 6.9 6.9 9.2 14.3 14.3 14.3 TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient Short Time Overload Maximum Working Voltage Operating Temperature Range Terminal Strength Dielectric Withstanding Voltage UNIT CPCLxx CPCCxx ppm/°C 0.01 Ω - 0.049 Ω = ± 400 0.05 Ω - 0.1 Ω = ± 100 V °C lb VAC CPCPxx 0.1 Ω - 0.99 Ω = ± 90 0.1 Ω - 0.99 Ω = ± 600 1.0 Ω - 9.9 Ω = ± 50 1.0 Ω and above = ± 300 10 Ω and above = ± 20 5 x rated power for 5 s (P x R)1/2 - 65/+ 275 10 minimum 1000 CPCFxx ± 50 all values - 65/+ 225 GLOBAL PART NUMBER INFORMATION New Global Part Numbering: CPCC0515R00JB32 (preferred part number format) C P C C 0 5 1 5 R 0 0 J B 3 2 GLOBAL MODEL VALUE TOLERANCE PACKAGING SPECIAL (See Standard Electrical Specifications Global Model column for options) R = Decimal K = Thousand R1500 = 0.15 Ω 1K500 = 1500 Ω F = ± 1.0 % H = ± 3.0 % J = ± 5.0 % K = ± 10.0 % E32 = Lead (Pb)-free two layer bulk E01 = Lead (Pb)-free skin pack (Dash Number) (up to 3 digits) From 1 - 999 as applicable B32 = Tin/lead two layer bulk J01 = Tin/lead skin pack Historical Part Number example: CPCC-5 15 Ω 5 % B32 (will continue to be accepted for tin/lead product only) CPCC-5 15 Ω 5% B32 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 52 For technical questions, contact: [email protected] Document Number: 30218 Revision: 29-Oct-07 CPCL, CPCC, CPCP, CPCF Wirewound/Metal Film Resistors, Commercial Power, Vertical Mount Vishay Dale DIMENSIONS in inches [millimeters] C E + 0.078 0.177 - 0.039 1.98 [4.50 +- 0.991 ] B A D GLOBAL MODEL DIMENSIONS in inches [millimeters] C D + 0.043 [1.09] ± 0.005 [0.127] - 0.012 [0.305] E ± 0.040 [1.02] A ± 0.031 [0.794] B ± 0.031 [0.794] 0.807 [20.50] 0.433 [11.00] 0.276 [7.01] 0.032 [0.813] 0.197 [5.00] 0.984 [24.99] 0.472 [11.99] 0.315 [8.00] 0.032 [0.813] 0.197 [5.00] 1.003 [25.48] 0.512 [13.00] 0.354 [8.99] 0.032 [0.813] 0.197 [5.00] CPCP07 1.535 ± 0.059 [39.00 ± 1.50] 0.512 ± 0.043 [13.00 ± 1.10] 0.354 ± 0.043 [9.00 ± 1.10] 0.032 ± 0.005 [0.813 ± 0.127] 0.197 + 0.079/-0.039 [5.00 + 2.0/- 1.0] CPCL10 CPCP10 CPCC10 1.372 [34.85] 0.633 [16.08] 0.485 [12.32] CPCL02 CPCC02 CPCP02 CPCF02 CPCL03 CPCC03 CPCP03 CPCF03 CPCL05 CPCC05 CPCP05 CPCF05 0.040 [1.02] 0.290 [7.37] 0.036 [0.914] Part Marking: DALE, model, wattage, value, tolerance, date code CPCL: Element: Self-supporting copper-nickel alloy or nickel-chrome alloy, depending on resistance value Body: Steatite ceramic case with inorganic potting compound Terminals: Tinned copper CPCC: Element: Copper-nickel alloy or nickel-chrome alloy, depending on resistance value Core: Woven fiberglass Body: Steatite ceramic case with inorganic potting compound End Caps: Tin plated steel Terminals: Tinned copper CPCP: Element: Copper-nickel alloy or nickel-chrome alloy, depending on resistance value Core: Ceramic Body: Steatite ceramic case with inorganic potting compound End Caps: Stainless steel (CPCP07 is tin plated CRS) Terminals: Tinned Copperweld® (CPCP07 is tin plated copper) CPCF: Element: Metal film - nickel-chrome alloy Core: Alumina ceramic Body: Steatite ceramic case with inorganic potting compound End Caps: Brass alloy Terminals: Solder-coated copper RATED POWER IN % MATERIAL SPECIFICATIONS 120 100 CPCL CPCC CPCP 80 60 40 CPCF 20 0 - 65 - 25 25 75 70 125 175 225 275 AMBIENT TEMPERATURE IN °C Derating PERFORMANCE TEST CONDITIONS OF TEST CPCP TEST LIMITS CPCC, CPCL, CPCF TEST LIMITS ± (5.0 % + 0.05 Ω) ΔR Thermal Shock - 55 °C to + 275 °C, 5 cycles, 30 min dwell time ± (2.0 % + 0.05 Ω) ΔR Short Time Overload 5 x rated power for 5 s ± (2.0 % + 0.05 Ω) ΔR ± (4.0 % + 0.05 Ω) ΔR Dielectric Withstanding Voltage 1000 Vrms for 1 min ± (0.1 % + 0.05 Ω) ΔR ± (2.0 % + 0.05 Ω) ΔR Low Temperature Storage - 65 °C, full rated working voltage for 45 min ± (2.0 % + 0.05 Ω) ΔR ± (3.0 % + 0.05 Ω) ΔR Bias Humidity 75 °C, 90 % - 100 % RH, 240 h ± (2.0 % + 0.05 Ω) ΔR ± (5.0 % + 0.05 Ω) ΔR Load Life 1000 h at rated power, + 40 °C, 1.5 h “ON”, 0.5 h “OFF” ± (5.0 % + 0.05 Ω) ΔR ± (5.0 % + 0.05 Ω) ΔR Terminal Strength 5 to 10 s 10 pound pull test ± (1.0 % + 0.05 Ω) ΔR ± (1.0 % + 0.05 Ω) ΔR Resistance to Solder Heat Terminal immersed 3.5 s in molten solder up to body ± (1.0 % + 0.05 Ω) ΔR ± (4.0 % + 0.05 Ω) ΔR Document Number: 30218 Revision: 29-Oct-07 For technical questions, contact: [email protected] www.vishay.com 53 CPL Vishay Dale Wirewound Resistors, Commercial Power, Axial Lead, Low Value FEATURES • High power to size ratio • Low inductance • Ceramic cases are available with circuit board stand-offs (designated with a -3 model ending) • Superior surge capability • Extremely low resistance values • Complete welded construction • Special inorganic potting compound and ceramic case provide high thermal conductivity in a fireproof package Pb-free Available e3 RoHS* COMPLIANT STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL HISTORICAL MODEL POWER RATING P40 °C W RESISTANCE RANGE (1) Ω ± 5 % Standard (2) WEIGHT (Typical) g 3.4 CPL03 CPL-3 3 0.01 - 0.10 CPL03...3 CPL-3-3 3 0.01 - 0.10 3.6 CPL05 CPL-5 5 0.01 - 0.10 4.8 CPL05...3 CPL-5-3 5 0.01 - 0.10 5.0 CPL07 CPL-7 7 0.01 - 0.10 6.8 CPL07...3 CPL-7-3 7 0.01 - 0.10 7.0 CPL10 CPL-10 10 0.01 - 0.10 9.5 CPL10...3 CPL-10-3 10 0.01 - 0.10 9.9 CPL15 CPL-15 15 CPL15...3 CPL-15-3 15 Notes (1) Resistance is measured 3/8" [9.52 mm] from resistor body. (2) ± 1 % and ± 3 % available 0.01 - 0.10 16.8 0.01 - 0.10 17.4 TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient UNIT ppm/°C CPL RESISTOR CHARACTERISTICS ± 300 Short Time Overload - 5 × rated power for 5 s Maximum Working Voltage V (P x R)1/2 Operating Temperature Range °C - 65/+ 275 lb 10 minimum VAC 1000 Terminal Strength Dielectric Withstanding Voltage GLOBAL PART NUMBER INFORMATION New Global Part Numbering: CPL05R0500JB143 (preferred part numbering format) C P L 0 5 R 0 5 0 0 J B 1 4 3 GLOBAL MODEL VALUE TOLERANCE PACKAGING SPECIAL CPL03 CPL05 CPL07 CPL10 CPL05 R = Decimal R1000 = 0.10 Ω F = ± 1.0 % G = ± 2.0 % H = ± 3.0 % J = ± 5.0 % K = ± 10.0 % E14 = Lead (Pb)-free bulk E31 = Lead (Pb)-free four layer bulk E01 = Lead (Pb)-free skin pack (Dash Number) (up to 3 digits) From 1 - 999 as applicable B14 = Tin/lead bulk B31 = Tin/lead four layer bulk J01 = Tin/lead skin pack Historical Part Number example: CPL-5-3 0.05 Ω 5 % B14 (will continue to be accepted) CPL-5-3 0.05 Ω 5% B14 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are not RoHS compliant, exemptions may apply www.vishay.com 54 For technical questions, contact: [email protected] Document Number: 30212 Revision: 12-Jan-06 CPL Wirewound Resistors, Commercial Power, Axial Lead, Low Value Vishay Dale DIMENSIONS in inches [millimeters] CPLxx 1.0 [25.4] minimum CPLxx...3 B E A 1.0 [25.4] minimum A C C D 0.125 [3.18] typical E B DIMENSIONS in inches [millimeters] GLOBAL MODEL A (1) ± 0.031 [0.794] B ± 0.031 [0.794] C ± 0.031 [0.794] C ± 0.031 [0.794] E ± 0.001 [0.025] CPL03 0.875 [22.22] 0.313 [7.94] 0.313 [7.94] - 0.032 [0.813] CPL03...3 0.875 [22.22] 0.313 [7.94] 0.313 [7.94] 0.375 [9.52] 0.032 [0.813] CPL05 0.875 [22.22] 0.375 [9.52] 0.344 [8.73] - 0.032 [0.813] CPL05...3 0.875 [22.22] 0.375 [9.52] 0.344 [8.73] 0.406 [10.32] 0.032 [0.813] CPL07 1.391 [35.32] 0.375 [9.52] 0.344 [8.73] - 0.032 [0.813] CPL07...3 1.391 [35.32] 0.375 [9.52] 0.344 [8.73] 0.469 [11.91] 0.032 [0.813] CPL10 1.875 [47.62] 0.375 [9.52] 0.344 [8.73] - 0.032 [0.813] CPL10...3 1.875 [47.62] 0.375 [9.52] 0.344 [8.73] 0.469 [11.91] 0.032 [0.813] CPL15 1.875 [47.62] 0.500 [12.70] 0.500 [12.70] - 0.032 [0.813] CPL15...3 1.875 [47.62] 0.500 [12.70] 0.500 [12.70] 0.625 [15.87] 0.032 [0.813] Note (1) Potting compound may extend outside of ceramic case up to 0.060 [1.52] maximum per side. Element: Self-supporting copper-nickel alloy or nickelchrome alloy, depending on resistance range Body: Steatite ceramic case with inorganic potting compound Terminals: Tinned copper Part Marking: DALE, model, wattage, value, tolerance, date code RATED POWER IN % MATERIAL SPECIFICATIONS 120 100 80 60 40 20 0 - 65 - 25 Derating 25 40 75 125 175 225 275 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS (EIA RS-344) Thermal Shock - 55 °C to + 275 °C, 5 cycles, 30 min dwell time ± (5.0 % + 0.05 Ω) ΔR Short Time Overload 5 x rated power for 5 s ± (4.0 % + 0.05 Ω) ΔR Dielectric Withstanding Voltage 1000 Vrms for 1 min ± (2.0 % + 0.05 Ω) ΔR Low Temperature Operation - 65 °C, full rated working voltage for 45 min ± (3.0 % + 0.05 Ω) ΔR Bias Humidity 75 °C, 90 % - 100 % RH, 240 h ± (5.0 % + 0.05 Ω) ΔR Load Life 1000 h at rated power, + 40 °C, 1.5 h “ON”, 0.5 h “OFF” ± (5.0 % + 0.05 Ω) ΔR Terminal Strength 5 to 10 s 10 pound pull test, torsion test - 3 alternating directions, 360° each ± (1.0 % + 0.05 Ω) ΔR Resistance to Solder Heat Terminal immersed 3.5 s in molten solder at 1/8" to 3/16" from body ± (1.0 % + 0.05 Ω) ΔR Document Number: 30212 Revision: 12-Jan-06 For technical questions, contact: [email protected] www.vishay.com 55 CPSL Vishay Dale Wirewound Resistors, Commercial Power, Four Terminal, Low Value FEATURES • • • • • • Low Inductance Extremely low resistance values Pb-free Current sensing Available Low temperature coefficients High power to size ratio e3 Ceramic cases are available with circuit board stand-offs (designated with a -3 model ending) RoHS* • Superior surge capability COMPLIANT • Complete welded construction • Special inorganic potting compound and ceramic case provide high thermal conductivity in a fireproof package SCHEMATIC Sense Leads Current Leads STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL HISTORICAL MODEL CPSL03...5 CPSL03...3 CPSL05...5 CPSL05...3 CPSL07...5 CPSL10...5 CPSL15...5 CPSL-3-5 CPSL-3-3 CPSL-5-5 CPSL-5-3 CPSL-7-5 CPSL-10-5 CPSL-15-5 RESISTANCE RANGE Ω ± 5 % STANDARD, ± 3 % AVAILABLE 0.01 to 0.10 0.01 to 0.10 0.01 to 0.10 0.01 to 0.10 0.01 to 0.10 0.01 to 0.10 0.01 to 0.10 POWER RATING P40 °C W 3 3 5 5 7 10 15 WEIGHT (TYPICAL) g 4.0 4.2 5.2 5.4 7.6 10.2 18.9 TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient Short Time Overload Maximum Working Voltage Operating Temperature Range Terminal Strength Dielectric Withstanding Voltage UNIT ppm/°C V °C lb VAC CPSL RESISTOR CHARACTERISTICS ± 100 maximum 5 x rated power for 5 s (P x R)1/2 - 65/+ 275 10 minimum 1000 GLOBAL PART NUMBER INFORMATION New Global Part Numbering: CPSL05R0500JB143 (preferred part number format) C P S L 0 5 R 0 5 0 0 J B 1 4 3 GLOBAL MODEL VALUE TOLERANCE PACKAGING SPECIAL CPSL03 CPSL05 CPSL07 CPSL10 CPSL15 R = Decimal R1000 = 0.10 Ω F = ± 1.0 % G = ± 2.0 % H = ± 3.0 % J = ± 5.0 % K = ± 10.0 % E14 = Lead (Pb)-free bulk E31 = Lead (Pb)-free four layer bulk (Dash Number) (up to 3 digits) From 1 - 999 as applicable B14 = Tin/lead bulk B31 = Tin/lead four layer bulk Historical Part Number example: CPSL-5-3 0.05 Ω 5 % B14 (will continue to be accepted) CPCSL-5-3 0.05 Ω 5% B14 HISTORICAL MODEL RESISTANCE VALUE TOLERANCE CODE PACKAGING * Pb containing terminations are RoHS compliant, exemptions may apply www.vishay.com 56 For technical questions, contact: [email protected] Document Number: 30217 Revision: 23-Mar-07 CPSL Wirewound Resistors, Commercial Power, Four Terminal, Low Value Vishay Dale DIMENSIONS in inches [millimeters] CPSLxx...5 CPSLxx...3 1.0 [25.4] minimum 25.4 [1.0] Minimum B A C A C D 1.50 ± 0.062 [38.1 ±1.57] 38.1 ± 1.57 [1.50 ± 0.062] E E F F GLOBAL MODEL B DIMENSIONS in inches [millimeters] A (1) ± 0.031 [0.794] B ± 0.031 [0.794] C ± 0.031 [0.794] CPSL03...5 0.875 [22.22] 0.313 [7.94] CPSL03...3 0.875 [22.22] 0.313 [7.94] CPSL05...5 0.875 [22.22] 0.375 [9.52] 0.344 [8.73] - 0.036 [0.914] 0.563 [14.30] CPSL05...3 0.875 [22.22] 0.375 [9.52] 0.344 [8.73] 0.438 [11.11] 0.036 [0.914] 0.563 [14.30] CPSL07...5 1.391 [35.32] 0.375 [9.52] 0.344 [8.73] - 0.036 [0.914] 1.000 [25.40] CPSL10...5 1.875 [47.62] 0.375 [9.52] 0.344 [8.73] - 0.036 [0.914] 1.375 [34.93] CPSL15...5 1.875 [47.62] 0.500 [12.70] 0.500 [12.70] - 0.036 [0.914] 1.375 [34.93] D ± 0.031 [0.794] E ± 0.001 [0.025] F ± 0.063 [1.59] 0.313 [7.94] - 0.036 [0.914] 0.563 [14.30] 0.313 [7.94] 0.375 [9.52] 0.036 [0.914] 0.563 [14.30] MATERIAL SPECIFICATIONS Element: Self-supporting Copper-Nickel alloy or NickelChrome alloy, depending on resistance value Body: Steatite ceramic case with inorganic potting compound RATED POWER IN % Note (1) Potting compound may extend outside of ceramic case up to 0.060 [1.52] maximum per side. 120 100 80 60 40 Terminals: Tinned copper 20 Part Marking: Dale, model, wattage, value, tolerance, date code 0 - 65 - 25 Derating 25 75 40 125 175 225 275 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Thermal Shock - 55 °C to + 275 °C, 5 cycles, 30 min dwell time ± (5.0 % + 0.05 Ω) ΔR Short Time Overload 5 x rated power for 5 s ± (4.0 % + 0.05 Ω) ΔR Dielectric Withstanding Voltage 1000 Vrms for 1 min ± (2.0 % + 0.05 Ω) ΔR Low Temperature Operation - 65 °C, full rated working voltage for 45 min ± (3.0 % + 0.05 Ω) ΔR Bias Humidity 75 °C, 90 % - 100 % RH, 240 h ± (5.0 % + 0.05 Ω) ΔR Load Life 1000 h at rated power, + 40 °C, 1.5 h “ON”, 0.5 h “OFF” ± (5.0 % + 0.05 Ω) ΔR Terminal Strength 5 to 10 s 10 pound pull test, torsion test - 3 alternating directions, 360° each ± (1.0 % + 0.05 Ω) ΔR Resistance to Solder Heat Terminal immersed 3.5 s in molten solder at 1/8" to 3/16" from body ± (1.0 % + 0.05 Ω) ΔR Document Number: 30217 Revision: 23-Mar-07 For technical questions, contact: [email protected] www.vishay.com 57 Notes Vishay Dale www.vishay.com 58 Online Information For product information and a current list of sales offices, representatives and distributors, visit our website: Worldwide Sales Contacts www.vishay.com The Americas EUROPE United States Germany Vishay Americas One Greenwich Place Shelton, CT 06484 United States Ph: +1-402-563-6866 Fax: +1-402-563-6296 Vishay EUROPE SALES GmbH Geheimrat-Rosenthal-Str. 100 95100 Selb Germany Ph: +49-9287-71-0 Fax: +49-9287-70435 Asia France Singapore Vishay S.A. 199, BLVD DE LA MADELEINE 06003 NICE, CEDEX 1 France Ph: +33-4-9337-2920 Fax: +33-4-9337-2997 Vishay intertechnology Asia Pte Ltd. 25 Tampines Street 92 Keppel Building #02-00 Singapore 528877 Ph: +65-6788-6668 Fax: +65-6788-0988 UNITED KINGDOM P.R. China Vishay Trading (Shanghai) Co., Ltd. 15D, SUN TONG INFOPORT PLAZA 55 HUAI HAI WEST ROAD SHANGHAI 200030 P.R. China PH: +86-21-5258-5000 FAX: +86-21-5258-7979 VISHAY LTD. PALLION INDUSTRIAL ESTATE SUNDERLAND SR4 6SU UNITED KINGDOM PH: +44-191-514-4155 FAX: +44-191-567-8262 Japan vishay japan CO., LTD. MG Ikenohata Bldg. 4F 1-2-18, Ikenohata Taito-ku Tokyo 110-0008 Japan Ph: +81-3-5832-6210 fax: +81-3-5832-6260 One of the World’s Largest Manufacturers of Discrete Semiconductors and Passive Components resistors ® power metal strip One of the World’s Largest Manufacturers of Discrete Semiconductors and Passive Components D ata B ook World Headquarters Vishay Intertechnology, Inc. 63 Lancaster Avenue Malvern, PA 19355-2143 United States Copyright © 2008 by Vishay Intertechnology, Inc. Registered Trademarks of Vishay Intertechnology, Inc. All rights reserved. Printed in Germany. Specifications subject to change without notice. w w w. v i s h a y. c o m VSE-DB0089-0804