ASSEMBLY, INSTALLATION, AND REMOVAL OF CONTACTS AND MODULES FOR PNEUMATIC CONTACTS AND MODULES Table of Contents SECTION 1 CONTACT INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 2 MODULE INSTALLATION AND REMOVAL INSTRUCTIONS SECTION 3 CROSS REFERENCE TABLES SECTION 4 PRODUCT PERFORMANCE SPECIFICATIONS Please note that any printed or downloaded User Manuals or Procedure Sheets may not reflect the most current revisions. The information contained in these materials is subject to change. For the most current information available, visit www.vpc.com. 5/6/16 VIRGINIA PANEL CORPORATION PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 1 /8" PNEUMATIC RECEIVER CONTACT INSTALLATION AND REMOVAL 3 PART # 610 131 101 / 610 131 104 TOOLS REQUIRED ¾" Wrench 13 /16" Wrench CONTACT INSTALLATION INSTRUCTIONS Note: This contact is for ⅜" ID [9.5 mm] hose. 1. Remove the nut from the contact. 2. Insert contact into module. 3. Holding the contact with the ¾" wrench, replace nut and tighten to 8 in-lbs [0.90 N•m] using the 13/16" wrench (Figure A). 4. Slide hose onto contact, making sure that all barbs are covered by the hose (Figure B). NUT CONTACT CONTACT REMOVAL INSTRUCTIONS 1. Remove the module from the receiver frame. NOTE: For more information concerning the process of removing the module from the receiver frame, see module installation and removal instructions in Section 2 of this User’s Manual. 2. Detach hose from contact. 3. Holding contact with ¾" wrench, loosen and remove nut with 13/16" wrench. Figure A. Insert contact into module and tighten nut. BARBS 4. Remove contact from module. Figure B. Slide hose onto contact. 1-1 5/6/16 For the most current information available, visit www.vpc.com PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 1 VIRGINIA PANEL CORPORATION /8" PNEUMATIC ITA CONTACT INSTALLATION AND REMOVAL 1 PART # 610 131 106 CONTACT INSTALLATION INSTRUCTIONS Note: This contact is for ⅛" ID [3.2 mm] hose. 1. Press contact into module until it snaps in place (Figure A). 2. Slide hose onto contact, making sure that all barbs are covered by the hose (Figure B). CONTACT REMOVAL INSTRUCTIONS 1. Remove module from the ITA frame. NOTE: For more information concerning the process of removing the module from the receiver frame, see module installation and removal instructions in Section 2 of this User’s Manual. 2. Detach hose from contact. 3. Press contact out of the other side of the module (Figure C). NOTE: Some force will be required to remove contact from module. Figure A. Press contact into module. BARBS Figure B. Slide hose onto contact. Figure C. Press contact out of module. 1-2 5/6/16 For the most current information available, visit www.vpc.com VIRGINIA PANEL CORPORATION PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 1 /8" PNEUMATIC ITA CONTACT INSTALLATION AND REMOVAL 3 PART # 610 132 101 / 610 132 104 TOOLS REQUIRED ¾" Wrench 13 /16" Wrench CONTACT INSTALLATION INSTRUCTIONS Note: This contact is for ⅜" ID [9.5 mm] hose. 1. Remove the nut from the contact. 2. Insert contact into module. 3. Holding the contact with the ¾" wrench, replace nut and tighten to 8 in-lbs [0.90 N•m] using the 13/16" wrench (Figure A). 4. Slide hose onto contact, making sure that all barbs are covered by the hose (Figure B). CONTACT REMOVAL INSTRUCTIONS 1. Remove the module from the ITA frame. NOTE: For more information concerning the process of removing the module from the ITA frame, see module installation and removal instructions in Section 2 of this User’s Manual. 2. Detach hose from contact. 3. Holding contact with ¾" wrench, loosen and remove nut with 13/16" wrench. Figure A. Insert contact into module and tighten nut. 4. Remove contact from module. BARBS Figure B. Slide hose onto contact. 1-3 5/6/16 For the most current information available, visit www.vpc.com VIRGINIA PANEL CORPORATION PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 1 /8" PNEUMATIC RECEIVER CONTACT INSTALLATION AND REMOVAL 1 PART # 610 132 105 / 610 131 107 CONTACT INSTALLATION INSTRUCTIONS Note: This contact is for ⅛" ID [3.2 mm] hose. 1. Press contact into module until it snaps in place (Figure A). 2. Slide hose onto contact, making sure that all barbs are covered by the hose (Figure B). CONTACT REMOVAL INSTRUCTIONS 1. Remove module from the receiver frame. NOTE: For more information concerning the process of removing the module from the frame, see module installation and removal instructions in Section 2 of this User’s Manual. 2. Detach hose from contact. 2. Press contact out of the other side of the module (Figure C). NOTE: Some force will be required to remove contact from module. Figure A. Press contact into module. NOTE: Can be used in either a receiver or ITA module, but must be mated with Part # 610 131 106 in the remaining module. BARBS Figure B. Slide hose onto contact. Figure C. Press contact out of module. 1-4 5/6/16 For the most current information available, visit www.vpc.com PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 2 VIRGINIA PANEL CORPORATION PNEUMATIC STANDARD/90 SERIES MODULE INSTALLATION AND REMOVAL TOOLS REQUIRED 3 /32" Allen Wrench INSTALLATION INSTRUCTIONS 1. Place the module in the receiver or ITA until the upper and lower module screws touch the mating holes in the inner frame. Ensure that Position 1 is located at the top for systems in which the modules are oriented vertically or to the left for systems in which the modules are oriented horizontally. 2. Using a 3/32" Allen wrench, tighten the top screw one to two full revolutions, while pushing lightly against the face of the module. 3. Maintain this pressure while tightening the bottom screw one to two full revolutions. 4. Repeat this sequence until the module is seated. Torque the screw to 4 in-lbs [0.45 N•m]. POSITION 1 REMOVAL INSTRUCTIONS 1. 2. To remove, loosen the top screw one to two full revolutions. Loosen bottom screw one to two full revolutions. Figure A. Receiver Module. Repeat this sequence until the module is separated from the receiver or ITA. Note: For optimum performance and system longevity, distribute the contact load evenly throughout the module. Figure B. ITA Module. 2-1 5/6/16 For the most current information available, visit www.vpc.com PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 3 VIRGINIA PANEL CORPORATION 610 131 101 X X 610 131 104 X X X 610 131 107 X 510 108 264 610 132 101 X X 610 132 104 X X 610 132 105 3-1 510 108 160 ITA CONTACTS 510 108 144 STANDARD/ 90 SERIES ITA MODULES 610 131 106 510 104 276 510 104 185 RECEIVER CONTACTS 510 104 160 STANDARD/ 90 SERIES RECEIVER MODULES CROSS REFERENCE TABLES X 5/6/16 For the most current information available, visit www.vpc.com VIRGINIA PANEL CORPORATION PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 4 /8" PNEUMATIC CONTACT SPECIFICATIONS 3 51.24 2.017 49.72 1.957 18.92 .745 DIA 11.05 .435 DIA ITA Contact Part # 610 132 104 Receiver Contact Part # 610 131 104 Dimensions shown: [millimeters] inches Product Specifications PRESSURE/VACUUM RATED 250 PSI [17.3 Bar] OPERATING TEMPERATURE -40ºF to 180ºF [-40ºC TO 82ºC] Mechanical Characteristics CYCLE LIFE 20,000 cycles INSERTION FORCE 9.4 lbs typical [4.26 kg] CONTACT BODY Chrome-Plated Brass Material 4-1 For the most current information 5/6/16 available, visit www.vpc.com VIRGINIA PANEL CORPORATION PNEUMATIC CONTACTS AND MODULES USER’S MANUAL: SECTION 4 /8" PNEUMATIC CONTACT SPECIFICATIONS 1 8 .315 DIA 8 .315 DIA 22.66 .892 22.66 .892 ITA Contact Part # 610 132 105 Receiver Contact Part # 610 131 106 Dimensions shown: [millimeters] inches Product Specifications PRESSURE/VACUUM RATED 100 PSI [6.9 Bar] OPERATING TEMPERATURE -40ºF to 180ºF [-40ºC TO 82ºC] Mechanical Characteristics CYCLE LIFE 20,000 cycles INSERTION FORCE 1.5 lbs typical [0.68 kg] CONTACT BODY Delrin® Material 4-2 5/6/16 For the most current information available, visit www.vpc.com