DATASHEET Rev. A PSAQF100O SERIES 90~264VAC (120~370VDC) Input PFC Function, Single Output Up to 100 Watts, Open Frame AC/DC Switching Power Supplies FEATURES ● Open Frame ● Up to 100W ● Single Output ● RoHS Compliant ● Low Ripple & Noise ● Free Air Convection ● 3000VAC I/O Isolation STANDARD A TYPE ● High Efficiency up to 92% ● -25°C to +70°C Operating Temperature ● Ultra Compact Size: 4.1 x 2.05 x 0.98 Inches ● Output Voltages Available from 12VDC to 48VDC ● PFC Function: > 0.95 at full Load, >0.9 at 50% Load ● Short Circuit, Over Load, and Over Voltage Protection ● Optional I/O Connectors Available (Standard or A Type) ● Universal Input Voltage Range: 90~264VAC (120~370VDC) DESCRIPTION The PSAQF100O series of AC/DC switching power supplies offers up to 100W of output power in a 4.1 x 2.05 x 0.98 inch open frame constructed design. All models have a single output and a universal input. Some features include 3000VAC I/O isolation, low ripple and noise, -25°C to +70°C operating temperature, high efficiency up to 92%, and PFC function > 0.95 at full load. These supplies also have UL/cUL and CE safety approvals and are RoHS compliant. All models are protected against short circuit, over power, and over voltage conditions. Optional Molex input/output connector type available (suffix “A”). 10/19/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 7 Rev. A PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply SPECIFICATIONS: PSAQF100O SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range Input Frequency Input Current (Full Load) Inrush Current (< 2ms) Power Factor OUTPUT SPECIFICATIONS Output Voltage Output Power Voltage Accuracy Output Current Line Regulation Load Regulation Ripple & Noise (See Note 2) Minimum Load Maximum Capacitive Load Hold-up Time Temperature Coefficient PROTECTION Over Power Protection Over Voltage Protection Short Circuit Protection GENERAL SPECIFICATIONS Switching Frequency Efficiency Input to Output Isolation Voltage Input to FG Output to FG Leakage Current ENVIRONMENTAL SPECIFICATIONS Operating Temperature Storage Temperature Humidity Vibration Cooling Method MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) SAFETY & EMC Agency Approvals EMI (Conducted & Radiated Emission) EMS (Noise Immunity) 10/19/2010 90 ~ 264VAC or 120 ~ 370VDC 47 ~ 63Hz < 2.0A max @ 115VAC, < 1.0A max @ 230VAC < 30A max @ 115VAC, < 60A max @ 230VAC PF > 0.99 @ 115VAC and full load; PF > 0.95 @ 230VAC and full load See Table See Table ±2% See Table ±1% ±1% See Table 0% See Table 10ms @ 110VAC min. (measured at 90%Vout) ±0.03%/°C (0 ~ 50°C) Auto-recovery Zener diode clamp Auto-recovery 100KHz See Table 3000VAC 1500VAC 500VAC < 0.5mA max -25°C to +70°C (with derating) -25°C to +85°C 95% RH 10~500Hz, 2G 10 min./1 cycle, 60 min. each along X, Y, and Z axes. Free air convection > 250,000 hours @ 25°C (MIL-HDBK-217F, Notice 1) 7.41oz (210g) 4.1 x 2.05 x 0.98 inches (103.9 x 52.1 x 25.0 mm); Tolerance: ±0.5mm CE, UL60950-1 EN61000-6-3, EN 55022 class B EN 55024 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 7 PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply Rev. A MODEL SELECTION TABLE Model Number Input Voltage PSAQF100O-12S Output Voltage Output Current Ripple & Noise (2) Output Power Maximum Capacitive Load Efficiency 12 VDC 7.5A 120mVp-p 90W 7,000µF 89% PSAQF100O-15S 90 ~ 264VAC 15 VDC 6.66A 150mVp-p 100W 5,000µF 89% PSAQF100O-24S (120 ~ 370VDC) 24 VDC 4.16A 200mVp-p 100W 6,000µF 92% 48 VDC 2.09A 240mVp-p 100W 1,000µF 92% PSAQF100O-48S NOTES 1. I/O Connectors: For standard type (terminal block) do not add a suffix to the model number and for A type (molex) add the suffix “-A” to the model number. Ex: PSAQF100O-12S-A 2. Ripple & Noise is measured at 20MHz bandwidth with a 0.1μF and 47μF capacitors in parallel. BLOCK DIAGRAM DERATING CURVES 10/19/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 7 PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply Rev. A EFFICIENCY VS LOAD 12 VDC Models Load vs Efficiency 100.00 95.00 95.00 90.00 90.00 Efficiency (%) Efficiency (%) Vin vs Efficiency 100.00 85.00 80.00 75.00 70.00 85.00 80.00 75.00 70.00 65.00 65.00 60.00 60.00 55.00 90 115 180 230 264 10 20 30 40 Vin (VAC) Input Voltage (V) Efficiency (%) 50 60 70 80 90 100 Load (%) 90 115 180 230 264 87.38 89.03 90.31 90.22 90.66 Load (%) 10 20 30 40 50 115V (%) 74.98 83.50 86.13 87.83 88.70 230V (%) 65.30 77.58 82.39 85.30 87.01 Load (%) 60 70 80 90 100 115V (%) 88.87 89.11 89.20 89.13 89.03 230V (%) 87.95 88.63 89.14 89.46 89.67 15VDC Models Load vs Efficiency 100.00 95.00 95.00 90.00 90.00 Efficiency (%) Efficiency (%) Vin vs Efficiency 100.00 85.00 80.00 75.00 70.00 85.00 80.00 75.00 70.00 65.00 65.00 60.00 60.00 55.00 90 115 180 230 264 10 20 30 40 Vin (VAC) Input Voltage (V) Efficiency (%) 10/19/2010 90 87.03 115 88.49 180 89.45 50 60 70 80 90 100 Load (%) 230 89.81 264 89.89 Load (%) 10 20 30 40 50 115V (%) 65.23 75.04 81.54 84.42 85.95 230V (%) 63.23 76.35 81.29 84.36 86.12 Load (%) 60 70 80 90 100 115V (%) 87.07 87.47 87.96 88.51 88.45 230V (%) 87.88 88.51 89.17 89.77 90.01 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 7 PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply Rev. A EFFICIENCY VS LOAD 24 VDC Models Load vs Efficiency 100.00 95.00 95.00 90.00 90.00 85.00 Efficiency (%) Efficiency (%) Vin vs Efficiency 100.00 85.00 80.00 75.00 80.00 75.00 70.00 70.00 65.00 65.00 60.00 60.00 55.00 90 115 180 230 264 10 20 30 40 Vin (VAC) Input Voltage (V) Efficiency (%) 90 90.53 115 180 92.06 92.44 50 60 70 80 90 100 Load (%) 230 93.15 264 93.13 Load (%) 10 20 30 40 50 115V (%) 74.99 83.78 87.43 89.22 90.44 230V (%) 65.32 79.51 85.76 88.32 90.04 Load (%) 60 70 80 90 100 115V (%) 90.99 91.43 91.72 91.89 91.90 230V (%) 91.08 91.776 92.23 92.64 92.85 48 VDC Models Load vs Efficiency 100.00 95.00 95.00 90.00 90.00 Efficiency (%) Efficiency (%) Vin vs Efficiency 100.00 85.00 80.00 75.00 70.00 85.00 80.00 75.00 70.00 65.00 65.00 60.00 60.00 55.00 90 115 180 230 264 10 20 30 40 Vin (VAC) Input Voltage (V) Efficiency (%) 10/19/2010 50 60 70 80 90 100 Load (%) 90 115 180 230 264 90.27 91.64 92.81 93.03 93.35 Load (%) 10 20 30 40 50 115V (%) 73.93 83.86 87.18 89.22 90.34 230V (%) 66.76 79.70 84.80 87.75 89.62 Load (%) 60 70 80 90 100 115V (%) 90.82 91.28 91.53 91.64 91.64 230V (%) 90.77 91.47 92.09 92.49 92.83 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 7 PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply Rev. A MECHANICAL DRAWINGS Standard Unit: inches (mm) Terminal Block Type 4.63 (117.5) 1.06 (27.0) 4.1 (103.9) 0.98 (25.0) 2.05 (52.1) 1.81 (46.0) 3.78 (96.0) PIN CONNECTIONS 0.98 (25.0) 1.06 (27.0) 4 - Ø 0.13 (3.2) (FG) PIN SINGLE OUTPUT 1 AC IN (N) 2 AC IN (L) 3 +DC OUT 4 -DC OUT Ø 3.2 x 4 FG 4.1 (103.9) Tolerance: ±0.5mm A Type (Add the suffix “-A” to the model number) Unit: inches (mm) Molex Type 4.22 (107.2) 1.06 (27.0) 4.1 (103.9) 0.98 (25.0) 2.05 (52.1) 1.81 (46.0) 3.78 (96.0) PIN CONNECTIONS 1.06 (27.0) 0.98 (25.0) 4 - Ø 0.13 (3.2) (FG) 4.1 (103.9) PIN SINGLE OUTPUT 1 AC IN (N) 2 AC IN (L) 3 +DC OUT 4 +DC OUT 5 -DC OUT 6 -DC OUT Ø 3.2 x 4 FG Tolerance: ±0.5mm 10/19/2010 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 6 of 7 Rev. A PSAQF100O Series Up to 100W, Open Frame Single Output, PFC Function AC/DC Switching Power Supply COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/19/2010 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 7 of 7