® MCW1000 SERIES DC/DC CONVERTER 2W, SIP-Package FEATURES ►Industry Standard SIP-8 Package ►Wide 2 : 1 Input Voltage Range ►Fully Regulated Output Voltage ►I/O Isolation 1000 VDC ►Operating Ambient Temp. Range -40℃ to +85℃ ►Short Circuit Protection ►Remote On/Off Control ►UL/cUL/IEC/EN 60950-1 Safety Approval PRODUCT OVERVIEW The MINMAX MCW1000 series is a range of isolated 2W DC/DC converter modules featuring fully regulated output and wide 2:1 input voltage ranges. The product comes in a SIP-8 package with a very small footprint occupying only 2.0 cm2 (0.3 square in.) on the PCB. An excellent efficiency allows an operating temperature range of -40°C to +85°C. Further features include remote On/Off control and over load protection. The very compact dimensions of these DC/DC converters make them an ideal solution for many space critical applications in battery-powered equipment and instrumentation. Model Selection Guide Model Number MCW1011 MCW1012 MCW1013 MCW1021 MCW1022 MCW1023 MCW1031 MCW1032 MCW1033 MCW1041 MCW1042 MCW1043 Input Voltage (Range) VDC 5 (4.5 ~ 9) 12 (9 ~ 18) 24 (18 ~ 36) 48 (36 ~ 75) Output Voltage VDC 3.3 5 12 3.3 5 12 3.3 5 12 3.3 5 12 Output Current Max. mA 500 400 167 500 400 167 500 400 167 500 400 167 Min. mA 125 100 42 125 100 42 125 100 42 125 100 42 Input Current @Max. Load mA(typ.) 471 548 534 184 217 209 96 109 103 49 57 53 @No Load mA(typ.) Reflected Ripple Current mA(typ.) 40 400 20 300 10 200 8 500 Max. capacitive Load μF 2200 1000 170 2200 1000 170 2200 1000 170 2200 1000 170 Efficiency (typ.) @Max. Load % 70 73 75 73 77 80 72 77 81 71 73 79 Input Specifications Parameter Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Short Circuit Input Power Min. Typ. -0.7 --- Max. 15 12V Input Models -0.7 --- 25 24V Input Models -0.7 --- 50 48V Input Models 5V Input Models 12V Input Models 24V Input Models 48V Input Models 5V Input Models 12V Input Models 24V Input Models 48V Input Models -0.7 3.5 4.5 8 16 ----------- --4 7 12 24 3.5 6.5 11 22 --- 100 All Models Input Filter E-mail:[email protected] 2015/08/31 REV:8 Model 5V Input Models Tel:886-6-2923150 Page 1 of 4 4.5 9 18 36 4 8.5 17 34 1500 Internal Capacitor Unit VDC mW ® MCW1000 SERIES DC/DC CONVERTER 2W, SIP-Package Remote On/Off Control Converter On Parameter Conditions Min. Typ. Max. Under 0.6 VDC or Open Circuit, drops down to 0VDC by 2mV/℃ Converter Off 2.7 to 15 VDC Standby Input Current Unit --- 0.1 0.2 mA Control Input Current ( on ) Vin = 0V --- --- -0.4 mA Control Input Current ( off ) Vin = 5.0V --- --- 1 mA Typ. Max. Unit Control Common Referenced to Negative Input Output Specifications Parameter Conditions Min. Output Voltage Setting Accuracy --- --- ±2.0 %Vnom. Line Regulation Vin=Min. to Max.@Full Load --- ±0.3 ±0.5 % Load Regulation Io=25% to 100% --- ±0.5 ±0.75 % Ripple & Noise 0-20MHz Bandwidth --- 30 50 mV P-P --- 100 300 μsec --- ±3 ±5 % --- ±0.01 ±0.02 %/℃ Transient Recovery Time 25% Load Step Change Transient Response Deviation Temperature Coefficient Short Circuit Protection Continuous, Automatic Recovery General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1000 --- --- VDC 1 Second 1200 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 65 120 pF 100 300 650 KHz 1,000,000 --- --- Hours I/O Isolation Voltage Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Safety Approvals UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1(CB-report) Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Conditions Min. Max. Unit Natural Convection -40 +85 ℃ Case Temperature --- +90 ℃ Storage Temperature Range -55 +105 ℃ --- 95 % rel. H 260 ℃ Humidity (non condensing) Natural Convection Cooling Lead Temperature (1.5mm from case for 10Sec.) E-mail:[email protected] 2015/08/31 REV:8 Tel:886-6-2923150 Page 2 of 4 --- ® MCW1000 SERIES DC/DC CONVERTER 2W, SIP-Package Power Derating Curve 100 Natural Convection 20LFM Output Power (%) 80 400LFM 60 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature C Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 4 We recommend to protect the converter by a slow blow fuse in the input supply line. 5 Other input and output voltage may be available, please contact factory. 6 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 7 Specifications are subject to change without notice. Package Specifications Mechanical Dimensions Pin Connections Pin 0.5 [0.02] 3.2 [0.13] 11.2 [0.44] 21.8 [0.86] 0.5 [0.02] 2.0 [0.08] 2X2.54 5.08 [2X0.10] [0.20] 3X2.54 [3X0.10] Function 1 -Vin 2 +Vin 3 Remote On/Off 5 NC 6 +Vout 7 -Vout 8 NC NC: No Connection 2 3 5 6 7 8 9.3 [0.37] 1 0.25 [0.01] Bottom View 2.7 [0.11] 20.8 [0.82] ►All dimensions in mm ►Tolerance: X.X±0.5 (inches) (X.XX±0.02) X.XX±0.25 ( X.XXX±0.01) 0.50 [0.02] Physical Characteristics Case Size : 21.8x9.3x11.2 mm (0.86x0.37x0.44 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material Weight : : Alloy 42 4.8g E-mail:[email protected] 2015/08/31 REV:8 Tel:886-6-2923150 Page 3 of 4 ►Pins ±0.1(±0.004) ® MCW1000 SERIES DC/DC CONVERTER 2W, SIP-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip Technical Notes Remote On/Off Negative logic remote on/off turns the module off during a logic high voltage on the remote on/off pin, and on during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic high is 2.7V to 15V. A logic low is under 0.6 VDC or open circuit, drops down to 0VDC by 2mV/℃. The maximum sink current at on/off terminal during a logic low is 1 mA. The maximum allowable leakage current of the switch at on/off terminal= (under 0.6VDC or open circuit) is 0.4mA. Maximum Capacitive Load The MCW1000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Overload Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is commended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 8.2μF for the 5V input device, a 3.3μF for the 12V input devices and a 1.5μF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. recommended to use 3.3μF capacitors at the output. + +Vin - +Out Single Output DC / DC Converter DC Power Source To reduce output ripple, it is -Vin Cout Load -Out Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2015/08/31 REV:8 Page 4 of 4