® MIW1500 SERIES DC/DC CONVERTER 3W, DIP-Package FEATURES ►Efficiency up to 82% ►1500VDC Isolation ►MTBF > 1,000,000 Hours ►2:1 Wide Input Range ►Low Cost ►Complies with EN55022 Class A ►Temperature Performance -25℃ to +85℃ ►UL 94V-0 Package Material ►Internal SMD Construction ►Industry Standard Pinout ►3 Years Product Warranty PRODUCT OVERVIEW Minmax's MIW1500-Series power modules operate over input voltage ranges of 4.5-9VDC, 9-18VDC and 18-36VDC which provide precisely regulated output voltages of 5V, 12V, ±12V and ±15VDC. The -25°C to +85°C operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 3W and a typical full-load efficiency of 82%, continuous short circuit, 45mA output ripple, EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Model Selection Guide Model Input Output Output Number Voltage Voltage Current (Range) VDC MIW1512 MIW1513 MIW1516 MIW1517 MIW1522 MIW1523 MIW1526 MIW1527 MIW1532 MIW1533 MIW1536 MIW1537 5 (4.5 ~ 9) 12 (9 ~ 18) 24 (18 ~ 36) VDC 5 12 ±12 ±15 5 12 ±12 ±15 5 12 ±12 ±15 Input Current Reflected Max. capacitive Ripple Load Max. Min. @Max. Load @No Load Current mA 600 250 ±125 ±100 600 250 ±125 ±100 600 250 ±125 ±100 mA 60 50 ±12.5 ±10 60 50 ±12.5 ±10 60 50 ±12.5 ±10 mA(typ.) 833 789 779 779 329 313 313 313 160 152 152 152 mA(typ.) mA(typ.) 40 100 μF 220# 470 30 220# 470 5 (typ.) @Max. Load 470 20 Efficiency 15 220# % 72 76 77 77 76 80 80 80 78 82 82 82 # For each output Input Specifications Parameter Model 5V Input Models 12V Input Models 24V Input Models 5V Input Models 12V Input Models 24V Input Models 5V Input Models 12V Input Models 24V Input Models Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Reverse Polarity Input Current Short Circuit Input Power Internal Power Dissipation Conducted EMI E-mail:[email protected] 2012/08/06 REV:1 All Models Tel:886-6-2923150 Page 1 of 4 Min. -0.7 -0.7 -0.7 Typ. Max. Unit 11 --25 --50 --3.5 4 4.5 VDC 4.5 7 9 8 12 18 --3.5 4 --6.5 8.5 --11 17 ----1 A --1000 2000 mW ----2500 mW Compliance to EN 55022,class A and FCC part 15,class A ® MIW1500 SERIES DC/DC CONVERTER 3W, DIP-Package Output Specifications Parameter Output Voltage Setting Accuracy Conditions At 50% Load and Nominal Vin Output Voltage Balance Min. Typ. Max. Unit --- --- ±2.0 %Vom. Dual Output, Balanced Loads --- ±0.5 ±2.0 % Line Regulation Vin=Min. to Max. --- ±0.2 ±0.5 % Load Regulation Io=10% to 100% --- ±0.2 ±0.5 % --- 25 50 mV P-P --- 300 500 μsec Ripple & Noise (20MHz) Transient Recovery Time 25% Load Step Change Transient Response Deviation Temperature Coefficient Over Load Protection Foldback Short Circuit Protection --- ±3 ±6 % --- ±0.01 ±0.02 %/℃ 120 TBD --- % Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 350 500 pF 200 300 450 KHz 1,000,000 --- --- Hours I/O Isolation Voltage (rated) Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Safety Approvals UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1 Input Fuse 12V Input Models 24V Input Models 48V Input Models 700mA Slow-Blow Type 350mA Slow-Blow Type 135mA Slow-Blow Type Environmental Specifications Parameter Conditions Min. Max. Unit Natural Convection -25 +85 ℃ Case Temperature --- +90 ℃ Storage Temperature Range -50 +125 ℃ Humidity (non condensing) --- 95 % rel. H 260 ℃ Operating Ambient Temperature Range (See Power Derating Curve) Cooling Free-Air convection Lead Temperature (1.5mm from case for 10Sec.) --- Power Derating Curve 100 Natural Convection 20LFM Output Power (%) 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -25 0 20 40 60 Ambient Temperature C E-mail:[email protected] 2012/08/06 REV:1 Tel:886-6-2923150 Page 2 of 4 80 100 110 ® MIW1500 SERIES DC/DC CONVERTER 3W, DIP-Package Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100% 3 Ripple & Noise measurement bandwidth is 0-20MHz. 4 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; 5 All DC/DC converters should be externally fused at the front end for protection. however they may not meet all specifications listed. 6 Other input and output voltage may be available, please contact factory. 7 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 8 Specifications are subject to change without notice. Package Specifications 4.5 [0.18] 10.2 [0.40] Mechanical Dimensions 0.50 [0.02] 23 22 2.54 [0.10] 16 15.24 [0.60] 31.8[1.25] -Vin -Vin 9 No Pin Common 11 NC -Vout 14 +Vout +Vout 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 5.08 NC: No Connection 20.3 [0.80] Bottom View Dual Output -Vin 3 11 9 15.22 [0.60] 3 14 4.5 [0.20][0.18] 2.54 [0.10] 2 Pin Connections Pin Single Output 2 -Vin ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pin Physical Characteristics ase Size : 31.8x20.3x10.2mm (1.25x0.80x0.40 inches) Case Material : Non-Conductive Black Plastic Pin Material : Copper-Clad Steel Wire Weight : 12.2g E-mail:[email protected] 2012/08/06 REV:1 Tel:886-6-2923150 Page 3 of 4 diameter 0.5 ±0.05 (0.02±0.002) ® MIW1500 SERIES DC/DC CONVERTER 3W, DIP-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 8.2μF for the 5V input devices, a 3.3μF for the 12V input devices and a 1.5μF for the 24V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MIW1500 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 220μF maximum capacitive load for dual outputs and 470μF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2012/08/06 REV:1 Page 4 of 4