OKI-T/3-W40 Series www.murata-ps.com Adjustable Output 3-Amp DOSA-SMT DC/DC Converters Typical unit FEATURES PRODUCT OVERVIEW ■ Non-isolated SMT POL DC/DC power module ■ 16-40Vdc input voltage range ■ Programmable output voltage from 0.7525-5.5Vdc ■ 3 Amp output current models ■ Drives 1000 μF ceramic capacitive loads ■ High power conversion efficiency 86% at 5 Vout ■ Outstanding thermal derating performance ■ Over temperature and over current protection ■ On/Off control ■ UL/EN/IEC 60950-1 safety, 2nd Edition ■ Industry-standard (DOSA) surface-mount package ■ RoHS-6 hazardous substance compliance The OKI-T/3 series are non-isolated Point-ofLoad (POL) DC/DC power converters for embedded applications. The module is fully compatible with Distributed-power Open Standards Alliance (DOSA) industry-standard specifications (www.dosapower. com). Applications include powering CPU’s, industrial 24V transducers and POS terminals. The wide input range is 16 to 40 Volts DC. The maximum output current is 3 Amps. Based on fixed-frequency synchronous buck converter switching topology, the high power conversion efficient Point of Load (POL) module features programmable output voltage and On/Off control. These converters also include under voltage lock out (UVLO), output short circuit protection, overcurrent and over temperature protections. These units are designed to meet all standard UL/EN/IEC 60950-1 safety certifications (2nd Edition) and RoHS-6 hazardous substance compliance. Connection Diagram +Vin F1 +Vout t4XJUDIJOH On/Off Control Controller t'JMUFST t$VSSFOU4FOTF External DC Power Source Trim Reference and Error Amplifier Open = On Closed = Off (Positive On/Off) Common Common Figure 1. OKI-T/3 Note: Murata Power Solutions strongly recommends an external input fuse, F1. See specifications. For full details go to www.murata-ps.com/rohs www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 1 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters Performance Specifications Summary and Ordering Guide ORDERING GUIDE Output Input R/N (mVp-p) ➃ Regulation (Max.) IOUT (Amps Power VIN Nom. Range max) (Watts) Max. Line Load (Volts) (Volts) ➅ Package, C72 Root Model ➁ VOUT (Volts) ➅ OKI-T/3-W40N-C 0.7525-5.5 3 15 20 ±0.2% ±0.25% 24 16-40 40 0.71 OKI-T/3-W40P-C 0.7525-5.5 3 15 20 ±0.2% ±0.25% 24 16-40 40 0.71 ➀ Dimensions are in inches (mm). ➁ These are partial model numbers. Please refer to the part number structure for complete ordering part numbers. ➂ All specifications are at nominal line voltage, Vout=nominal (5V for W40 models) and full load, +25 ˚C. unless Efficiency IIN, IIN, no load full load (mA) ➄ (Amps) Case C72 ➀ Pinout 86.5% 88% 0.82 x 0.47 x 0.34 (20.8 x 11.9 x 8.5) P78 86.5% 88% 0.82 x 0.47 x 0.34 (20.8 x 11.9 x 8.5) P78 Min. Typ. ➃ Ripple/Noise is shown at Vout = 1V. ➄ No load input current is shown at Vout = 0.75V. ➅ For Vout = 1V, Vin ≤ 32V. For Vout = 0.75V, Vin ≤ 24V. otherwise noted. Output capacitors are 1 μF ceramic and 10 μF electrolytic in parallel. Input cap is 22 μF. See detailed specifications. I/O caps are necessary for our test equipment and may not be needed for your application. PART NUMBER STRUCTURE OK I - T / 3 - W40 N - C Okami Non-isolated PoL Surface Mount Trimmable Output Voltage Range 0.7525-5.5V RoHS Hazardous Substance Compliance C = RoHS-6 (does not claim EU RoHS exemption 7b–lead in solder) On/Off Logic P = Positive Logic N = Negative Logic Input Voltage Range 16-40V Maximum Rated Output Current in Amps Note: Some model number combinations may not be available. Contact Murata Power Solutions for availability. Product Label Because of the small size of these products, the product label contains a character-reduced code to indicate the model number and manufacturing date code. Not all items on the label are always used. Please note that the label differs from the product photograph on page 1. Here is the layout of the label: Model Number Product Code OKI-T/3-W40N-C I00103 OKI-T/3-W40P-C I01103 The manufacturing date code is four characters: Mfg. date code XXXXXX Product code YMDX Rev. Revision level Figure 2. Label Artwork Layout First character – Last digit of manufacturing year, example 2009 Second character – Month code (1 through 9 and O through D) Third character – Day code (1 through 9 = 1 to 9, 10 = O and 11 through 31 = A through Z) Fourth character – Manufacturing information The label contains three rows of information: First row – Murata Power Solutions logo Second row – Model number product code (see table) Third row – Manufacturing date code and revision level www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 2 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters Performance and Functional Specifications See Note 1 Input Input Voltage Range Isolation Start-Up Voltage Undervoltage Shutdown (see Note 15) Overvoltage Shutdown Reflected (Back) Ripple Current (Note 2) Internal Input Filter Type Recommended External Fuse Reverse Polarity Protection See Ordering Guide and Note 7. Not isolated 15 V 14 V min., 15.5V max. None 20 mA pk-pk Capacitive 1.2A fast blow None. Install external fuse. Input Current: Full Load Conditions Inrush Transient Shutdown Mode (Off, UV, OT) Output in Short Circuit Low Line (Vin=Vmin) See Ordering Guide 0.4 A2Sec. 5 mA 60 mA 1.03A. Remote On/Off Control (Note 5) Negative Logic (“N” model suffix) Environmental Calculated MTBF Telecordia method (4a) Calculated MTBF MIL-HDBK-217N2 method (4b) Current 15W max. No minimum load ±2 % of Vnominal See Ordering Guide None ±0.02% per °C of Vout range See Ordering Guide and note 8 See Ordering Guide and note 10 See Ordering Guide Maximum Capacitive Loading (Note 14) Cap-ESR=0.001 to 0.01 Ohms Cap-ESR >0.01 Ohms 1,000 μF 3,000 μF (min. cap. load 0 μF) Current Limit Inception (Note 6) (98% of Vout setting, after warm up) 5.5 Amps Short Circuit Mode Short Circuit Current Output Protection Method Short Circuit Duration Prebias Startup 0.0 A Hiccup autorecovery upon overload removal. (Note 17) Continuous, no damage (output shorted to ground) Converter will start up if the external output voltage is less than Vnominal. Dynamic Characteristics Dynamic Load Response 125μSec max. to within ±2% of final value (50-100 load step, di/dt=2.5A/μSec, 5 Vout, Cout = 1&10µF ceramic) Start-Up Time (Vin on or On/Off to Vout regulated) Switching Frequency -40 to +85 ˚C. with derating (Note 9) -40 to +100 ˚Celsius max., no derating (12) -55 to +125 deg. C. +130 ˚Celsius Relative Humidity to 85%/+85 ˚C., non-condensing Physical See Mechanical Specifications 0.072 ounces (2.04 grams) Meets UL/cUL 60950-1, CSAC22.2 No. 60950-1, IEC/EN 60950-1, 2nd Edition RoHS-6 (does not claim EU RoHS exemption 7b–lead in solder) Restriction of Hazardous Substances MSL Rating 2 Absolute Maximum Ratings Input Voltage (Continuous or transient) On/Off Control Input Reverse Polarity Protection Output Current (Note 7) 0 V.to +40 Volts max. 0 V. min. to +Vin max. None. Install external fuse. Current-limited. Devices can withstand a sustained short circuit without damage. The outputs are not intended to accept appreciable reverse current. Storage Temperature -55 to +125 ˚C. Lead Temperature See soldering specifications Absolute maximums are stress ratings. Exposure of devices to greater than any of any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied nor recommended. Output Output Power Minimum Loading Accuracy (50% load, untrimmed) Voltage Output Range (Note 13) Overvoltage Protection (Note 16) Temperature Coefficient Ripple/Noise (20 MHz bandwidth) Line/Load Regulation Efficiency TBD Operating Temperature Range (Ambient) See derating curves Operating PC Board Temperature Storage Temperature Range Thermal Protection/Shutdown Outline Dimensions Weight Safety ON = -0.3V to +1.2V OFF = (Vin -2.5V) to 40V or open 1 mA max. ON = Open pin (internally pulled up) or = (Vin -2.5V) to 40V or open OFF = -0.3V to +1.2V 1 mA max. Current Positive Logic (“P” model suffix) TBD Specification Notes: (1) Specifications are typical at +25 °C, Vin=nominal (+24V.), Vout=nominal (+5V), full load, external caps and natural convection unless otherwise indicated. Extended tests at full power must supply substantial forced airflow. All models are tested and specified with external 1 μF paralleled with 10μF ceramic/tantalum output capacitors and a 22 μF external input capacitor. All capacitors are low ESR types. These capacitors are necessary to accommodate our test equipment and may not be required to achieve specified performance in your applications. However, Murata Power Solutions recommends installation of these capacitors. All models are stable and regulate within spec under no-load conditions. (2) Input Back Ripple Current is tested and specified over a 5 Hz to 20 MHz bandwidth. Input filtering is Cin=2 x 100 μF tantalum, Cbus=1000 μF electrolytic, Lbus=1 μH. (3) Note that Maximum Power Derating curves indicate an average current at nominal input voltage. At higher temperatures and/or lower airflow, the DC/DC converter will tolerate brief full current outputs if the total RMS current over time does not exceed the Derating curve. (4a) Mean Time Before Failure is calculated using the Telcordia (Belcore) SR-332 Method 1, Case 3, ground fixed conditions, Tpcboard=+25 ˚C, full output load, natural air convection. (4b) Mean Time Before Failure is calculated using the MIL-HDBK-217N2 method, ground benign, +25ºC., full output load, natural convection. 8 mSec for Vout=nominal (Vin On) 6 mSec for Vout=nominal (Remote On/Off) 300 KHz www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 3 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters Specification Notes, Cont.: (5) The On/Off Control Input should use either a switch or an open collector/open drain transistor referenced to -Input Common. A logic gate may also be used by applying appropriate external voltages which do not exceed +Vin. (6) Short circuit shutdown begins when the output voltage degrades approximately 2% from the selected setting. (7) For Vout = 1V, Vin must not exceed 32V. For Vout = 0.75V, Vin must not exceed 24V. (8) Output noise may be further reduced by adding an external filter. At zero output current, the output may contain low frequency components which exceed the ripple specification. The output may be operated indefinitely with no load. (9) All models are fully operational and meet published specifications, including “cold start” at –40˚ C. (10) Regulation specifications describe the deviation as the line input voltage or output load current is varied from a nominal midpoint value to either extreme. (11) Other input or output voltage ranges will be reviewed under scheduled quantity special order. (14) The maximum output capacitive loads depend on the the Equivalent Series Resistance (ESR) of the external output capacitor and, to a lesser extent, the distance and series impedance to the load. Larger caps will reduce output noise but may change the transient response. Newer ceramic caps with very low ESR may require lower capacitor values to avoid instability. Thoroughly test your capacitors in the application. Please refer to the Output Capacitive Load Application Note. (15) Do not allow the input voltage to degrade lower than the input undervoltage shutdown voltage at all times. Otherwise, you risk having the converter turn off. The undervoltage shutdown is not latching and will attempt to recover when the input is brought back into normal operating range. (16) The outputs are not intended to sink appreciable reverse current. (17) “Hiccup” overcurrent operation repeatedly attempts to restart the converter with a brief, full-current output. If the overcurrent condition still exists, the restart current will be removed and then tried again. This short current pulse prevents overheating and damaging the converter. Once the fault is removed, the converter immediately recovers normal operation. (12) Maximum PC board temperature is measured with the sensor in the center of the converter. (13) Do not exceed maximum power specifications when adjusting the output trim. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 4 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters PERFORMANCE DATA – OKI-T/3-W40 Efficiency vs. Line Voltage and Load Current @ +25°C (VOUT = 5V) Maximum Current Temperature Derating at Sea Level (VIN= 24-40V, VOUT = 5V, transverse airflow, mounted on 10" x 10" PCB). 95 4 90 3 Output Current (Amps) Efficiency (%) 85 VIN = 16V VIN = 24V VIN = 40V 80 75 70 65 LFM 2 1 65 0 60 0 0.5 1 1.5 2 2.5 3 3.5 Load Curre nt (Amps) 30 35 40 45 50 55 60 65 70 75 80 85 Ambient Temperature (ºC) Output Ripple and Noise (Vin=24V, Vout=5V, Iout=3A, Cload=0, ScopeBW=100MHz) On/Off Enable Startup (Vin=24V, Vout=5V, Iout=3A, Cload=0) Step Load Transient Response (Vin=24V, Vout=5V, Cload=0, Iout=1.5A to 3A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. Step Load Transient Response (Vin=24V, Vout=5V, Cload=0, Iout=3A to 1.5A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 5 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters PERFORMANCE DATA – OKI-T/3-W40 Efficiency vs. Line Voltage and Load Current @ +25°C (VOUT = 3.3V) 100 95 90 Efficiency (%) 85 80 VIN = 16V VIN = 24V VIN = 40V 75 70 65 60 55 50 0 0.5 1 1.5 2 2.5 3 3.5 Load Curre nt (Amps) Output Ripple and Noise (Vin=24V, Vout=3.3V, Iout=3A, Cload=0, ScopeBW=100MHz) Step Load Transient Response (Vin=24V, Vout=3.3V, Cload=0, Iout=1.5A to 3A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. Step Load Transient Response (Vin=24V, Vout=3.3V, Cload=0, Iout=3A to 1.5A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 6 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters PERFORMANCE DATA – OKI-T/3-W40 Efficiency vs. Line Voltage and Load Current @ +25°C (VOUT = 1.5V) 90 80 Efficiency (%) 70 VIN = 16V VIN = 24V VIN = 40V 60 50 40 30 0 0.5 1 1.5 2 2.5 3 3.5 Load Curre nt (Amps) Output Ripple and Noise (Vin=24V, Vout=1.5V, Iout=3A, Cload=0, ScopeBW=100MHz) Step Load Transient Response (Vin=24V, Vout=1.5V, Cload=0, Iout=1.5A to 3A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. Step Load Transient Response (Vin=24V, Vout=1.5V, Cload=0, Iout=3A to 1.5A)Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 7 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters PERFORMANCE DATA – OKI-T/3-W40 Efficiency vs. Line Voltage and Load Current @ +25°C (VOUT = 1.2V) 80 75 70 Efficiency (%) 65 60 VIN = 16V VIN = 24V VIN = 40V 55 50 45 40 35 30 0 0.5 1 1.5 2 2.5 3 3.5 Load Curre nt (Amps) Output Ripple and Noise (Vin=24V, Vout=1.2V, Iout=3A, Cload=0, ScopeBW=100MHz) Step Load Transient Response (Vin=24V, Vout=1.2V, Cload=0, Iout=1.5A to 3A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. Step Load Transient Response (Vin=24V, Vout=1.2V, Cload=0, Iout=3A to 1.5A) Trace 2=Vout, 100 mV/div. Trace 4=Iout, 1A/div. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 8 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters MECHANICAL SPECIFICATIONS TOP VIEW INPUT/OUTPUT CONNECTIONS OKI-T/3 (P78) PIN #1 THIS CORNER (FARSIDE) Pin 1 2 3 4 5 4.3 0.17 11.9 0.47 *The Remote On/Off can be provided with either positive (P suffix) or negative (N suffix) logic 8.4 0.33 REF NOZZLE PICKUP POINT 20.8 0.82 SIDE VIEW END VIEW MTG PLANE 1.59 0.063 2.29 0.090 TYP PIN #1 ISOMETRIC VIEW 8.5 0.34 1.60 0.063 TYP Function On/Off Control* Positive VIN Ground (Common) Trim Positive VOUT Dimensions are in inches (mm shown for ref. only). Third Angle Projection BOTTOM VIEW 3 1.53 0.060 5 4 Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ 1.78 0.070 8.63 0.340 1 Components are shown for reference only. 2 [17.52] 0.690 0.25 0.010 4.57 0.180 [12.69] 0.500 [8.63] 0.340 8.63 0.340 DIMENSIONS ARE IN INCHES [mm] TOLERANCES: 2 PLACE 0.02 ANGLES: 1° 3 PLACE 0.010 COMPONENTS SHOWN ARE FOR REFERENCE ONLY MATERIAL: SMT PINS: COPPER ALLOY FINISH: (ALL PINS) GOLD (5μ"MIN) OVER NICKEL (50μ" MIN) [1.8] 0.070 REF [4.57] 0.180 12.69 0.500 17.52 0.690 [1.52] 0.060 REF 2 1 [11.9] 0.47 REF [8.63] 0.340 4 5 [3.05] 0.120 MIN [3.43] 0.135 MAX 3 [2.41] 0.095 MIN [2.79] 0.110 MAX [20.8] 0.82 REF RECOMMENDED PAD LAYOUT www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 9 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters TAPE AND REEL INFORMATION FEED (UNWIND) DIRECTION ------2.00 0.079 44.00 1.732 4.00 0.157 PIN #1 18.2 0.72 (P/U) ROUND HOLES 1.75 0.069 40.40 1.591 KEY IN POCKET 16.00 0.630 4.00 0.157 NOZZLE DIA OBLONG HOLES 0.365 Dimensions are in inches (mm shown for ref. only). Third Angle Projection TOP COVER TAPE Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 1˚ Components are shown for reference only. 44.0 1.73 REF 4.2 0.17 PIN #1 THIS CORNER (FARSIDE) 8.4 0.33 20.8 0.82 330.2 13.00 PICKUP NOZZLE LOCATION ( 3-4mm) 11.9 0.47 PICK & PLACE PICKUP (P/U) 101.6 4.00 (CORE) 13.00 0.512 REEL INFORMATION (250 UNITS PER REEL) www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 10 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters TECHNICAL NOTES Input Fusing Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. For greatest safety, we recommend a fast blow fuse installed in the ungrounded input supply line. The installer must observe all relevant safety standards and regulations. For safety agency approvals, install the converter in compliance with the end-user safety standard, i.e. IEC/EN/UL 60950-1. Input Under-Voltage Shutdown and Start-Up Threshold Under normal start-up conditions, converters will not begin to regulate properly until the ramping-up input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifications). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off operation at a single input voltage. Users should be aware however of input sources near the Under-Voltage Shutdown whose voltage decays as input current is consumed (such as capacitor inputs), the converter shuts off and then restarts as the external capacitor recharges. Such situations could oscillate. To prevent this, make sure the operating input voltage is well above the UV Shutdown voltage AT ALL TIMES. Start-Up Time Assuming that the output current is set at the rated maximum, the Vin to Vout Start-Up Time (see Specifications) is the time interval between the point when the ramping input voltage crosses the Start-Up Threshold and the fully loaded regulated output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, input voltage slew rate and final value of the input voltage as it appears at the converter. These converters include a soft start circuit to moderate the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. The On/Off Remote Control interval from On command to Vout regulated assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specified accuracy band. The specification assumes that the output is fully loaded at maximum rated current. Similar conditions apply to the On to Vout regulated specification such as external load capacitance and soft start circuitry. For best performance, we recommend installing a low-ESR capacitor immediately adjacent to the converter’s input terminals. The capacitor should be a ceramic type such as the Murata GRM32 series or a polymer type. Initial suggested capacitor values are 10 to 22 μF, rated at twice the expected maximum input voltage. Make sure that the input terminals do not go below the undervoltage shutdown voltage at all times. More input bulk capacitance may be added in parallel (either electrolytic or tantalum) if needed. Recommended Output Filtering The converter will achieve its rated output ripple and noise with no additional external capacitor. However, the user may install more external output capacitance to reduce the ripple even further or for improved dynamic response. Again, use low-ESR ceramic (Murata GRM32 series) or polymer capacitors. Initial values of 10 to 47 μF may be tried, either single or multiple capacitors in parallel. Mount these close to the converter. Measure the output ripple under your load conditions. Use only as much capacitance as required to achieve your ripple and noise objectives. Excessive capacitance can make step load recovery sluggish or possibly introduce instability. Do not exceed the maximum rated output capacitance listed in the specifications. Input Ripple Current and Output Noise All models in this converter series are tested and specified for input reflected ripple current and output noise using designated external input/output components, circuits and layout as shown in the figures below. The Cbus and Lbus components simulate a typical DC voltage bus. Please note that the values of Cin, Lbus and Cbus will vary according to the specific converter model. TO OSCILLOSCOPE CURRENT PROBE +INPUT VIN + – + – LBUS CBUS CIN -INPUT CIN = 2 x 100μF, ESR < 700mΩ @ 100kHz CBUS = 1000μF, ESR < 100mΩ @ 100kHz LBUS = 1μH Figure 3: Measuring Input Ripple Current Recommended Input Filtering The user must assure that the input source has low AC impedance to provide dynamic stability and that the input supply has little or no inductive content, including long distributed wiring to a remote power supply. The converter will operate with no additional external capacitance if these conditions are met. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 11 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters CAUTION: If you routinely or accidentally exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected at slightly above Sea Level altitude. Be sure to reduce the derating for higher density altitude. +OUTPUT C1 C2 SCOPE RLOAD -OUTPUT C1 = 1μF CERAMIC C2 = 10μF TANTALUM LOAD 2-3 INCHES (51-76mm) FROM MODULE Figure 4: Measuring Output Ripple and Noise (PARD) Minimum Output Loading Requirements All models regulate within specification and are stable under no load to full load conditions. Operation under no load might however slightly increase output ripple and noise. Thermal Shutdown To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC/DC’s to rise above the Operating Temperature Range up to the shutdown temperature, an on-board electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your application to avoid unplanned thermal shutdown. Temperature Derating Curves The graphs in this data sheet illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airflow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in current or reduced airflow as long as the average is not exceeded. Note that the temperatures are of the ambient airflow, not the converter itself which is obviously running at higher temperature than the outside air. Also note that “natural convection” is defined as very flow rates which are not using fan-forced airflow. Depending on the application, “natural convection” is usually about 30-65 LFM but is not equal to still air (0 LFM). Murata Power Solutions makes Characterization measurements in a closed cycle wind tunnel with calibrated airflow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite difficult to insert an anemometer to precisely measure airflow in most applications. Sometimes it is possible to estimate the effective airflow if you thoroughly understand the enclosure geometry, entry/exit orifice areas and the fan flowrate specifications. Output Fusing The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protection. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output. Output Current Limiting Current limiting inception is defined as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifications. Note particularly that the output current may briefly rise above its rated value in normal operation as long as the average output power is not exceeded. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition. Output Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low (approximately 98% of nominal output voltage for most models), the magnetically coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart, causing the output voltage to begin ramping up to its appropriate value. If the short-circuit condition persists, another shutdown cycle will initiate. This rapid on/off cycling is called “hiccup mode”. The hiccup cycling reduces the average output current, thereby preventing excessive internal temperatures and/or component damage. A short circuit can be tolerated indefinitely. The “hiccup” system differs from older latching short circuit systems because you do not have to power down the converter to make it restart. The system will automatically restore operation as soon as the short circuit condition is removed. Remote On/Off Control On the input side, a remote On/Off Control can be ordered with either logic type. Please refer to the Connection Diagram on page 1 for On/Off connections. Positive-logic models are enabled when the On/Off pin is left open or is pulled high to +Vin with respect to –Vin. Positive-logic devices are disabled when the On/Off is grounded or brought to within a low voltage (see Specifications) with respect to –Vin. Negative-logic devices are on (enabled) when the On/Off is left open or brought to within a low voltage (see Specifications) with respect to –Vin. The device is off (disabled) when the On/Off is pulled high (see Specifications) with respect to –Vin. Dynamic control of the On/Off function should be able to sink appropriate signal current when brought low and withstand appropriate voltage when brought high. Be aware too that there is a finite time in milliseconds (see Specifications) between the time of On/Off Control activation and stable, regulated output. This time will vary slightly with output load type and current and input conditions. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 12 of 13 OKI-T/3-W40 Series Adjustable Output 3-Amp DOSA-SMT DC/DC Converters Output Capacitive Load Soldering Guidelines These converters do not require external capacitance added to achieve rated specifications. Users should only consider adding capacitance to reduce switching noise and/or to handle spike current load steps. Install only enough capacitance to achieve noise objectives. Excess external capacitance may cause regulation problems, degraded transient response and possible oscillation or instability. Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Your production environment may differ therefore please thoroughly review these guidelines with your process engineers. Reflow Solder Operations for surface-mount products (SMT) Output Voltage Adustment The output voltage may be adjusted over a limited range by connecting an external trim resistor (Rtrim) between the Trim pin and Ground. The Rtrim resistor must be a 1/10 Watt precision metal film type, ±1% accuracy or better with low temperature coefficient, ±100 ppm/oC. or better. Mount the resistor close to the converter with very short leads or use a surface mount trim resistor. For Sn/Ag/Cu based solders: 260 ºC. Cooling Rate Less than 3 ºC. per second Preheat Temperature Less than 1 ºC. per second Time over Liquidus 60 to 75 seconds Maximum Peak Temperature 235 ºC. Cooling Rate Less than 3 ºC. per second 3.3 V. 3.122 2.5 V. 5.009 2.0 V. 7.417 1.8 V. 9.024 1.5 V. 13.047 1.2 V. 22.464 41.424 ∞ (open) Recommended Lead-free Solder Reflow Profile Peak Temp. 235-260° C 250 200 Temperature (°C) 1.472 0.7525 V. 45 to 75 seconds Maximum Peak Temperature Calculated Rtrim (KΩ) 5 V. 1.0 V. Less than 1 ºC. per second Time over Liquidus For Sn/Pb based solders: In the tables below, the calculated resistance is given. Do not exceed the specified limits of the output voltage or the converter’s maximum power rating when applying these resistors. Also, avoid high noise at the Trim input. However, to prevent instability, you should never connect any capacitors to Trim. Output Voltage Preheat Temperature Reflow Zone 150 Soaking Zone time above 217° C 45-75 sec 120 sec max 100 <1.5° C/sec Preheating Zone 50 240 sec max Resistor Trim Equation: 10500 RTRIM () = _____________ – 1000 VOUT – 0.7525V 0 0 30 60 90 120 150 180 210 240 270 300 Time (sec) High trace = normal upper limit Low trace - normal lower limit Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2013 Murata Power Solutions, Inc. www.murata-ps.com/support MDC_OKI-T/3-W40 Series.A08 Page 13 of 13