www.avx.com AVX Wire-to-Wire Connectors Version 16.4 Table of Contents INTERCONNECT THRU-WIRE CONNECTORS 18-26 AWG 00-9286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 1 2 3 4 6 8 Position Position Position Position Position Position .........................................................................................................................3 .........................................................................................................................4 .........................................................................................................................5 .........................................................................................................................6 .........................................................................................................................7 .........................................................................................................................8 REDUCED THRU-WIRE CONNECTOR 18-26 AWG 9686-200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16 1 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 5 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 6 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Wire Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 JUNCTION BOX CONNECTORS 18-26 AWG 00-9286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20 4 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 8 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 REDUCED JUNCTION BOX CONNECTORS 18-26 AWG 9686-250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-25 4 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 8 Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Wire Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 WIRE INSERTION/REMOVAL PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ADHESIVE MOUNTING TAPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. 1 Poke-Home – Thru-Wire: WTW INTERCONNECT 00-9286 Wire-to-Wire connectors have been used in the industrial market for years with traditional 2-Piece (plug and socket) connector systems which require crimp and poke wire terminations to connect electrical or electronic components. In the general wiring market (2-3 wires) there are a number of connector styles available, however, they are limited in sizes, expanded wire gauges and the ability to reuse them when repair or replacement is needed. Based on the existing success of “Poke-Home” wire-to-board connectors, AVX has developed a new family of wire-to-wire connectors to meet the cost, flexibility and ease-of-use targets in industrial wiring applications. The 9286 series of Thru-Wire connectors provides a high spring force Beryllium Copper contact system that uses simple push button activation to insert and remove individual stripped wires in the connection process. There is a forward and aft shrouded (to prevent accidental activation) push button for each wire connection that can be operated individually or simultaneously with a simple plastic tool or ball point pen tip. Up to eight wires can be electrically connected in a single connector body which will support any combination of wire gauges from 18AWG up to 26 AWG. Wires can be removed or replaced up to 5 times so there is no need to replace the connector in a new installation. APPLICATIONS FEATURES AND BENEFITS • Industrial/Machine Control; motors, solenoids, PLC’s, pumps, valves, sensors, fans… • Commercial/Building; fixtures, fire, security, surveillance, blinds, sensors, controls… • Commercial/Industrial LED; retail, office, manufacturing, signage, displays… • Application notes; refer to 201-01-135 • High spring force top contact provides a lance type retention to capture and retain the wire • Shrouded dual push button activation for easy wire insertion/removal • Accepts 18-26AWG Solid and Stranded wires; any combination • Expanded size offering to maximize application potential; 1, 2, 3, 4, 6 & 8 positions • Optional mounting tape to secure in panel mounting applications • Molded in position numbers and schematic for easy identification ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 8 Amps / Contact • Voltage Rating: 300 VAC • Operating Temperature: -40ºC to +125ºC • Insulator Material: Glass-Filled Nylon 46; UL94V0 • Contact Material: Beryllium Copper / Phosphor Bronze • Plating: Tin over Nickel • Replacibility: 5 Cycles HOW TO ORDER 00 9286 00X 021 9 06 Prefix Series Number of Ways Wire Size Color Options 9 = UL White Plating Option 06 = Pure Tin all over Code 001 002 003 004 006 008 No of Ways 1 2 3 4 6 8 Certification: UL File #E90723 2 Details Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Code 021 Wire Gauge 18 to 26 AWG Max Conductor 1.05mm Diameter Max Insulation 2.10mm Diameter Poke-Home – Thru-Wire: WTW INTERCONNECT 00-9286 18-26 AWG 1 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 1 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 3 Poke-Home – Thru-Wire: WTW INTERCONNECT 00-9286 18-26 AWG 2 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 2 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 4 Poke-Home – Thru-Wire: WTW INTERCONNECT 00-9286 18-26 AWG 3 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 3 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 5 Poke-Home – Thru-Wire: WTW 00-9286 INTERCONNECT 18-26 AWG 4 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 4 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 6 Poke-Home – Thru-Wire: WTW INTERCONNECT 00-9286 18-26 AWG 6 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 6 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 7 Poke-Home – Thru-Wire: WTW 00-9286 INTERCONNECT 18-26 AWG 8 WAY POKE-HOME – THRU WIRE SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 8 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 2. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 13. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 14. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 8 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 Wire-to-Wire (WTW) connectors have been used in the industrial market for years with traditional 2-Piece (plug & socket) connector systems. These require crimp and poke wire terminations to connect discrete wires together. While these provide repeated pluggability and latching, they are often size and cost prohibited in applications where the wires may only need to be replaced once or twice during their life. The reduced 9286-200 series of thru wire connectors expands on the already proven 9286 poke-home discrete WTW family of connectors, but in a smaller package size. The development of an active stainless steel spring contact eliminates the need for push button activation to insert and remove wires which offers a significant cost savings. The mechanical properties of this contact provide maximum wire retention across a broad range of solid and stranded wire gauges, making this connector very versatile in field installations. APPLICATIONS FEATURES AND BENEFITS • Industrial Machine Controls; motors, drives, solenoids, sensors, fans, pumps, etc... • Commercial Buildings; controls, security, fire and sensors • Smart Grid; meters, breakers and panels • SSL/LED; fixtures, signage and streetlights • Application notes; refer to 201-01-172 • Simple strip and poke-home wire insertion with twist and pull wire extraction • High spring force stainless steel contact maximizes cost, strength and flexibility • Accepts 18-24 AWG solid and stranded wires • Expanded size offering to cover multiple power and signal applications: 1p-6p ELECTRICAL ENVIRONMENTAL MECHANICAL • Voltage Rating: 300 VAC • Current Rating: See matrix below • Operating Temperature: -40ºC to +130ºC • Insulator Material; Glass-Filled Nylon 46; UL94V0 • Fixed Contact Material; Copper Alloy • Flexing Contact; Stainless Steel • Fixed Contact Plating; Tin over Nickel • Durability; 3 Cycles HOW TO ORDER 00 9286 00X 203 Prefix Series Number of Ways Wire Size No of Code Ways 001 1 002 2 003 3 004 4 005 5 006 6 Details Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Code 203 Accepted Wire Gauge 18 – 24 AWG Solid or Stranded Max Insulation X 06 Insulator Color Plating Option 06 = Tin All Over 9 = White (Standard) 2.10mm Diameter CURRENT RATING 18AWG 8A 042216 20AWG 5A 22AWG 5A 24AWG 3A 9 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME 1 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 1 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 10 042216 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME 2 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 2 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 042216 11 INTERCONNECT POKE HOME 3 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 3 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 12 042216 INTERCONNECT POKE HOME 4 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 4 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 042216 13 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME 5 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 5 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 14 042216 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME 6 WAY – THRU WIRE 18AWG TO 24AWG NOTES: 1. 6 WAY WIRE TO WIRE POKE HOME CONNECTOR. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.10MM DIAMETER. 3. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0, COLOR SEE PAGE 9. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 042216 15 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME – THRU WIRE WIRE TRIM Insulation Diameter Up to 2.10 Diameter Above 2.10mm Diameter See Application Notes 201-01-172 Wire Trim Length X 4.00 ± 0.50 7.00 ± 0.50 REST POSITION OF CONTACT TIP POKE HOME – THRU WIRE ASSEMBLY FOR FULL ASSEMBLY DETAILS REFER TO APPLICATION NOTE 201-01-172 16 042216 Poke-Home – Junction Box: WTW INTERCONNECT 00-9286 Wire-to-Wire connectors have been used in the industrial market for years with traditional 2-Piece (plug and socket) connector systems which require crimp and poke wire terminations to connect electrical or electronic components. In the general wiring market (2-3 wires) there are a number of connector styles available, however, they are limited in sizes, expanded wire gauges and the ability to reuse them when repair or replacement is needed. Based on the existing success of “Poke-Home” wire-to-board connectors, AVX has developed a new family of wire-to-wire connectors to meet the cost, flexibility and ease-of-use targets in industrial wiring applications. The 9286 series of Junction Box connectors provide a high spring force Beryllium Copper contact system that uses simple push button activation to insert and remove individual stripped wires in the connection process. There is a forward and aft shrouded (to prevent accidental activation) push button for each wire connection that can be operated individually or simultaneously with a simple plastic tool or ball point pen tip. This connector family has been designed to bring a single wire in and then have multiple output (bus structure) wires of the same power or signal. Four, Six or Eight wires can be electrically connected together in a single connector body which will support any combination of wire gauges from 18AWG up to 26 AWG. Wires can be removed or replaced up to 5 times so there is no need to replace the connector in a new installation. APPLICATIONS FEATURES AND BENEFITS • Industrial/Machine Control; motors, solenoids, PLC’s, pumps, valves, sensors, fans… • Commercial/Building; fixtures, fire, security, surveillance, blinds, sensors, controls… • Commercial/Industrial LED; retail, office, manufacturing, signage, displays… • Application notes; refer to 201-01-135 • High spring force top contact provides a lance type retention to capture and retain the wire • Shrouded dual push button activation for easy wire insertion/removal • Accepts 18-26AWG Solid and Stranded wires; any combination • Expanded size offering to maximize application potential; 4, 6 or 8 positions • Optional mounting tape to secure in panel mounting applications • Molded in position numbers and schematic for easy identification ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 10 Amps total • Voltage Rating: 300v AC • Operating Temperature: -40ºC to +125ºC • Insulator Material: Glass-Filled Nylon 46; UL94V0 • Contact Material: Beryllium Copper / Phosphor Bronze • Plating: Tin over Nickel • Replacibility: 5 Cycles HOW TO ORDER 00 9286 00X Prefix Series Number of Ways No of Code Ways 004 4 006 6 008 8 121 Details Page 18 Page 19 Page 20 Wire Size Code 121 Wire Gauge 18 to 26 AWG Max Conductor 1.05mm Diameter Max Insulation 2.10mm Diameter 9 06 Color Options 9 = UL Red Plating Option 06 = Tin all over Certification: UL File #E90723 17 Poke-Home – Junction Box: WTW INTERCONNECT 00-9286 18-26 AWG 4 WAY POKE-HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 4 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 17. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 21. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 22. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 18 Poke-Home – Junction Box: WTW INTERCONNECT 00-9286 18-26 AWG 6 WAY POKE-HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 6 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 17. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 21. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 22. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 19 Poke-Home – Junction Box: WTW INTERCONNECT 00-9286 18-26 AWG 8 WAY POKE-HOME – JUNCTION BOX SECTION ON A-A PACKING DETAILS Pack 400 pieces in a clear plastic bag. NOTES: 1. 8 WAY WIRE TO WIRE “POKE-HOME” CONNECTOR, BUTTON OPERATED. ALL TERMINALS INTERCONNECTED. 2. WIRE SIZES 18-26 AWG, MAXIMUM INSULATION DIAMETER 2.10MM. 3. SPLIT BUTTON ALLOWS THE WIRES TO BE INSERTED/WITHDRAWN INDEPENDENTLY. 4. INSULATION MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR SEE PAGE 17. 5. CONTACT MATERIAL: TIN PLATED COPPER ALLOY. 6. FOR FULL SPECIFICATION REFER TO ELCO SPECIFICATION 201-01-132. FOR APPLICATION NOTES REFER TO ELCO SPECIFICATION 201-01-135. 7. GENERAL TOLERANCE ±0.20MM. 8. WIRE STRIP LENGTH GUIDE, SEE PAGE 21. 9. ADHESIVE STRIP FOR PANEL MOUNTING REFER TO PAGE 22. 10. FOR UL PRODUCT CODES UL REFERENCE E90723 (US AND CANADA). 20 Reduced Junction Box Connector 18-24 AWG: WTW INTERCONNECT 9286-250 Wire-to-Wire (WTW) connectors have been used in the industrial market for years with traditional 2-Piece (plug & socket) connector systems. These require crimp and poke wire terminations to connect discrete wires together. While these provide repeated pluggability and latching, they are often size and cost prohibited in applications where the wires may only need to be replaced once or twice during their life. The reduced 9286-250 series of junction connectors expands on the already proven 9286 poke-home discrete WTW family of connectors, but in a smaller package size. Junction box connectors electrically connect each of the inserted wires together, similar to a branch or splitter application but with multiple outputs. The development of an active stainless steel spring contact eliminates the need for push button activation to insert and remove wires which offers a significant cost savings. The mechanical properties of this contact provide maximum wire retention across a broad range of solid and stranded wire gauges, making this connector very versatile in field installations. APPLICATIONS FEATURES AND BENEFITS • Industrial Machine Controls; motors, drives, solenoids, sensors, fans, pumps, etc... • Commercial Buildings; controls, security, fire and sensors • Smart Grid; meters, breakers and panels • SSL/LED; fixtures, signage and streetlights • Application notes; refer to 201-01-172 • Simple strip and poke-home wire insertion with twist and pull wire extraction • High spring force stainless steel contact maximizes cost, strength and flexibility • Accepts 18-24 AWG solid and stranded wires • Expanded size offering to allow up to 8 wires to be connected together ELECTRICAL ENVIRONMENTAL MECHANICAL • Voltage Rating: 300 VAC • Current Rating: See matrix below • Operating Temperature: -40ºC to +130ºC • Insulator Material; Glass-Filled Nylon 46; UL94V0 • Fixed Contact Material; Copper Alloy • Flexing Contact; Stainless Steel • Fixed Contact Plating; Tin over Nickel • Durability; 3 Cycles HOW TO ORDER 00 9286 00X 253 X 06 Prefix Series Number of Ways Wire Size Insulator Color Plating Option 06 = Tin All Over No of Code Ways 004 4 006 6 008 8 Details Page 22 Page 23 Page 24 Code 253 Accepted Wire Gauge 18 – 24 AWG Solid or Stranded Max Insulation 2.10mm Diameter Standard 9 = Red Specal Order Only 0 = Black 2 = Brown 3 = Blue 4 = Yellow 6 = Green 7 = Orange CURRENT RATING 18AWG 9A 042216 20AWG 8A 22AWG 7A 24AWG 3A 21 Reduced Junction Box Connector 18-24 AWG: WTW INTERCONNECT 9286-250 POKE HOME 4 WAY 18AWG TO 24AWG (ALL WIRES CONNECTED) NOTES: 1. 4 WAY WIRE TO WIRE POKE HOME CONNECTOR, JUNCTION BOX, ALL WIRES CONNECTED. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.100MM DIAMETER. 3. INSULATION MATERIAL: NYLON 6, GLASS FILLED, UL94 V-0, COLOR REFER TO PAGE 21. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 22 042216 Reduced Junction Box Connector 18-24 AWG: WTW INTERCONNECT 9286-250 POKE HOME 6 WAY 18AWG TO 24AWG (ALL WIRES CONNECTED) NOTES: 1. 6 WAY WIRE TO WIRE POKE HOME CONNECTOR, JUNCTION BOX, ALL WIRES CONNECTED. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.100MM DIAMETER. 3. INSULATION MATERIAL: NYLON 6, GLASS FILLED, UL94 V-0, COLOR REFER TO PAGE 21. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 042216 23 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME 8 WAY 18AWG TO 24AWG (ALL WIRES CONNECTED) NOTES: 1. 8 WAY WIRE TO WIRE POKE HOME CONNECTOR, JUNCTION BOX, ALL WIRES CONNECTED. 2. WIRE CONDUCTOR SIZES 18-24AWG (SOLID OR STRANDED). MAXIMUM INSULATION 2.100MM DIAMETER. 3. INSULATION MATERIAL: NYLON 6, GLASS FILLED, UL94 V-0, COLOR REFER TO PAGE 21. 4. CONTACT MATERIAL: FIXED CONTACT: TIN PLATED COPPER ALLOY. FLEXING CONTACT: STAINLESS STEEL. 5. PACKING IN BAGS, 1000 PIECES PER BAG. 6. FOR FURTHER DETAILS REFER TO SPECIFICATION 201-01-171 AND APPLICATION NOTES 201-01-172. 24 042216 Reduced Thru Wire Connector 18-24 AWG: WTW INTERCONNECT 9286-200 POKE HOME – JUNCTION BOX WIRE TRIM Insulation Diameter Up to 2.10 Diameter Above 2.10mm Diameter See Application Notes 201-01-172 Wire Trim Length X 4.00 ± 0.50 7.00 ± 0.50 REST POSITION OF CONTACT TIP POKE HOME – THRU WIRE ASSEMBLY FOR FULL ASSEMBLY DETAILS REFER TO APPLICATION NOTE 201-01-172 042216 25 Poke-Home – Junction Box: WTW 00-9286 POKE-HOME BUTTON ACTIVATION TOOL SINGLE BUTTON OPERATION SIMULTANIOUS BUTTON OPERATION TRIMMED WIRE 9286 BUTTON ACTIVATION TOOL 06-9286-7001-01-000 NOTES: 1. TOOL IS DOUBLE ENDED, END 1 ACTIVATES SINGLE BUTTON. END 2 FOR SIMULTANEOUS BUTTON ACTIVATION. 2. WIRE WHEN TRIMMED TO BE STRAIGHT WITH NO BURRS. 3. FOR FULL ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-135. 4. SUPPLIED IN PACKS OF 100 PIECES. 26 INTERCONNECT Poke-Home – Junction Box: WTW 00-9286 INTERCONNECT 08-9286-400X-00-000 ADHESIVE MOUNTING TAPE ACCESSORY NOT SUPPLIED WITH CONNECTORS Part Number Dimension “A” 80-9286-4001-00-000 80-9286-4002-00-000 80-9286-4003-00-000 80-9286-4006-00-000 4.00 8.00 12.00 24.00 Matching Connectors 00-9286-00X-021-X06 00-9286-00X-121-X06 Thru Wire Junction Box 1 Way N/A 2 Way 4 Way 3 and 4 Way 6 and 8 Way 6 and 8 Way N/A NOTES: 1. DOUBLE SIDED FOAM FILLED ADHESIVE TAPE. 2. WIDTH FOR 1 WAY, 2 WAY, 3 WAY AND 6 WAY CONNECTORS, FOR LENGTH SEE TABLE. 3. USED FOR ADHERE A 9286 CONNECTOR TO A FLAT SURFACE. 4. SOME SURFACES MAY REQUIRE THE USE OF A CLEANING SOLVENT TO ACHIEVE BEST RESULTS. 5. SUPPLIED CUT TO SIZE ON A REEL ON AN OVERSIZE BACKING STRIP PARTS 400 PER REEL. 27 AMERICAS EUROPE ASIA-PACIFIC ASIA-KED (KYOCERA Electronic Devices) AVX Greenville, SC AVX Limited, England Tel: 864-967-2150 Tel: +44-1252-770000 AVX/Kyocera (S) Pte Ltd., Singapore KED Hong Kong Ltd. Tel: +852-2305-1080/1223 Tel: +65-6286-7555 AVX S.A.S., France Tel: +33-1-69-18-46-00 AVX/Kyocera, Asia, Ltd., Hong Kong AVX GmbH, Germany Tel: +852-2363-3303 Tel: +49-0811-95949-0 AVX SRL, Italy AVX/Kyocera Yuhan Hoesa, South Korea Tel: +39-02-614-571 Tel: +82-2785-6504 AVX Czech Republic AVX/Kyocera HK Ltd., Taiwan Tel: +420-57-57-57-521 KED Hong Kong Ltd. Shenzen Tel: +86-755-3398-9600 KED Company Ltd. Shanghai Tel: +86-21-3255-1833 KED Hong Kong Ltd. Beijing Tel: +86-10-5869-4655 Tel: +886-2-2656-0258 AVX/ELCO UK KED Taiwan Ltd. Tel: +44-1638-675000 AVX/Kyocera (M) Sdn Bhd, Malaysia ELCO Europe GmbH Tel: +60-4228-1190 Tel: +49-2741-299-0 AVX S.A., Spain AVX/Kyocera International Trading Co. Ltd., Shanghai Tel: +34-91-63-97-197 Tel: +86-21-3255 1933 AVX Benelux AVX/Kyocera Asia Ltd., Shenzen Tel: +65-6509-0328 Tel: +86-755-3336-0615 Kyocera Corporation Japan AVX/Kyocera International Trading Co. Ltd., Beijing Tel: +81-75-604-3449 Tel: +31-187-489-337 Tel: +886-2-2950-0268 KED Korea Yuhan Hoesa, South Korea Tel: +82-2-783-3604/6126 KED (S) Pte Ltd. Singapore Tel: +86-10-6588-3528 AVX/Kyocera India Liaison Office Tel: +91-80-6450-0715 Contact: A KYOCERA GROUP COMPANY http://www.avx.com S-WTW0M416-C