Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Integrated AC LED Solution Acrich3 – 22W SMJL-3P22W4P3 RoHS Product Brief Description Features and Benefits • • • • • • • • • • • • • • The Acrich3 series of products are designed to be driven directly off of AC line voltage, therefore they do not need the standard converter essential for conventional general lighting products. The converter or driver found in most general lighting products can limit the overall life of the product, but with the Acrich series of products the life of the product can more closely be estimated from the LED itself. This will also allow for a much smaller form factor from an overall fixture design allowing for higher creativity in the fixture. The modules have a high power factor which can contribute to a higher energy savings in the end application. Connects directly to AC line voltage DOB Type (Driver On Board) Power Compensation ADIM (Optional) High Power Factor Low THD Long Life Time Simple BOM Miniaturization Lead Free Product RoHS Compliant Key Applications • • High Bay Troffer Table 1. Product Selection CRI Part No. Vin [Vac] P [W] Color CCT [K] Min. SMJL-3P22W4P3 Rev1.1, Sep 10, 2015 230 21.7 1 Cool 4700 – 7000 Neutral 3700 – 4700 Warm 2600 – 3700 80 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Table of Contents Index • Product Brief 1 • Table of Contents 2 • Performance Characteristics 3 • Thermal Resistance 5 • Characteristic Graph 6 • Analog Dimming Mode 10 • Color Bin Structure 12 • Mechanical Dimensions 21 • Marking Information 22 • Packing Information 23 • Label Information 24 • Handling of Silicone Resin for LEDs 25 • Precaution for Use 26 • Company Information 28 Rev1.1, Sep 10, 2015 2 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Performance Characteristics Table 2. Electro Optical Characteristics, Ta = 25ºC Value Parameter Luminous Flux Symbol ФV [1] Correlated Color Temperature [2] Unit Mark lm Cool Neutral Min. Typ. Max. 2350 2600 - 2250 2500 - Warm 6000 6500 7000 A 5300 5600 6000 B 4700 5000 5300 C 4200 4500 4700 CCT D K 3700 4000 4200 E 3200 3500 3700 F 2900 3000 3200 G 2600 2700 2900 H 80 - - CRI Ra Input Voltage [3] Vin Power Consumption P Operating Frequency f 50 / 60 Hz Power Factor PF Over 0.97 - Viewing Angle 2Θ1/2 120 deg. Tolerance of Surge [4] Vs 230 19.5 21.7 500 - 23.9 - Vac 3P W 22 V Notes : (1) ФV is the total luminous flux output measured with an integrated sphere. (2) Correlated Color Temperature is derived from the CIE 1931 Chromaticity diagram. (3) Operating Voltage doesn't indicate the maximum voltage which customers use but means tolerable voltage according to each country’s voltage variation rate. It is recommended that the solder pad temperature should be below 70℃. (4) Surge withstand in accordance with IEC61000-4-5.(Line to Line) Rev1.1, Sep 10, 2015 3 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Performance Characteristics Table 3. Absolute Maximum Ratings, Ta = 25ºC Parameter Symbol Unit Value Maximum Input Voltage Vin Vac 276 Power Consumption P W 29 Operating Temperature Topr ºC -30 ~ 85 Storage Temperature Tstg ºC -40 ~ 100 ESD Sensitivity - - ±4,000V HBM Rev1.1, Sep 10, 2015 4 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Thermal Resistance Part Package Power Dissipation [W] Maximum Junction Temperature [℃] Rθj-s [℃/W] MJT5630-7C SAW8KG0B Max 0.58 125 27 The MJT5630-7C has a thermal resistance of 27℃/W from junction of the LED to the LED lead. The maximum junction temperature of the MJT5630 is 125℃, therefore the maximum lead temperature Ts_max is Ts_max = Tj_max - (Rθj-s * Pd) = 125℃ - (27℃/W * 0.58W) = 109.34℃ Although this is the maximum lead temperature, it is recommended to keep the lead temperature under 70℃. Rev1.1, Sep 10, 2015 5 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Characteristic Graph Fig 1. Relative Spectral Distribution vs. Wavelength Characteristic – Warm White Fig 2. Relative Spectral Distribution vs. Wavelength Characteristic – Neutral White Rev1.1, Sep 10, 2015 6 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Characteristic Graph Fig 3. Relative Spectral Distribution vs. Wavelength Characteristic – Cool White Rev1.1, Sep 10, 2015 7 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Characteristic Graph Fig 4. Relative Power Variation vs. Voltage, Ta =25℃, 230V Power Compensation Relative Power Variation 1.1 1.0 0.9 0.8 0.7 170 180 190 200 210 220 230 240 250 260 270 280 290 Voltage[RMS,Vac] Fig 5. Relative Luminous Flux vs. Voltage, Ta =25℃, 230V Power Compensation Relative Luminous Flux [a.u.] 1.1 1.0 0.9 0.8 0.7 170 180 190 200 210 220 230 240 250 260 270 280 290 Voltage[RMS,Vac] Rev1.1, Sep 10, 2015 8 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Characteristic Graph Fig 6. Radiant Pattern, Ta =25℃ Rev1.1, Sep 10, 2015 9 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Analog Dimming Mode ■ Operation The LED brightness can be adjusted by applying DC voltage to ADIM pin. When 0.40V< ADIM pin voltage <2.0V, Acrich3.0 operates in positive polarity mode as shown below figure. When the ADIM DC voltage becomes over 2.0V, the LED brightness is clamped at their maximum flux. When ADIM DC voltage is decreased to 0.40V, LED current becomes off. LED Current 100% Output Clamping Region Analog Dimming Region ADIM Pin DC Input Voltage 0% 0.4V 2.0V ■ External Resistor Setting – For Example The VADIM voltage is set using a resistive voltage divider from the VDIM_IN to ADIM pin. The recommended RADIM1 resistor at 10kΩ. Calculate the RADIM2 resistor using the following equation. RADIM1 x VADIM RADIM2 = VDIM_IN - VADIM Assumptions for the purposes of this example, the following are given as the application requirements: - VDIM_IN : External dimming voltage signals (0V : Min, 10V : Max) - RADIM1 : 10kΩ (Recommended value[1]) - VADIM : 2V (Constant value[2]) 10KΩ x 2V RADIM1 x VADIM RADIM2 = = 2.5KΩ = VDIM_IN - VADIM 10V - 2V Notes : [1] Considering the power consumption of the IC, set the resistance value. [2] When the Acrich3.0 VADIM Pin level is 2V, the LED Flux reaches the 100%. Rev1.1, Sep 10, 2015 10 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Analog Dimming Mode <J1 on A-Bar> <J2 on B-Bar> *Note : Soldering Jumper point, both J1 and J2, need to be soldered for operating Analog Dimming Mode Relative Power[%] Fig 7. Relative Power Variation vs. Duty Ratio at Ta =25℃, 230V(Analog Dimming) 110% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% -10% 0 1 2 3 4 5 6 7 8 9 10 Dimming Voltage[Vdc] Notes : Analog Dimming Condition : Input Dimming Voltage 0-10Vdc Rev1.1, Sep 10, 2015 11 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 0.44 2900K 2600K 3200K 0.42 3700K 0.40 4200K 4700K CIE Y 0.38 5300K 0.36 6000K 0.34 7000K 0.32 A 0.30 B C D E F G H ANSI 0.28 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.46 0.48 0.50 CIE X Rev1.1, Sep 10, 2015 12 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 6000K 0.35 6500K 0.34 7000K CIE Y A32 0.33 A22 A33 A23 0.32 0.31 0.300 0.305 0.310 0.315 0.320 0.325 CIE X A22 A23 A33 A32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3080 0.3299 0.3089 0.3249 0.3131 0.3290 0.3123 0.3342 0.3089 0.3249 0.3098 0.3200 0.3138 0.3239 0.3131 0.3290 0.3131 0.3290 0.3138 0.3239 0.3178 0.3277 0.3172 0.3331 0.3123 0.3342 0.3131 0.3290 0.3172 0.3331 0.3166 0.3384 Rev1.1, Sep 10, 2015 13 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 5300K 0.36 5600K 0.35 6000K CIE Y B32 B22 B33 0.34 B23 0.33 0.32 0.32 0.33 0.34 CIE X B22 B23 B33 B32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3252 0.3444 0.3254 0.3388 0.3293 0.3423 0.3293 0.3481 0.3254 0.3388 0.3256 0.3331 0.3294 0.3364 0.3293 0.3423 0.3293 0.3423 0.3294 0.3364 0.3331 0.3398 0.3332 0.3458 0.3293 0.3481 0.3293 0.3423 0.3332 0.3458 0.3333 0.3518 Rev1.1, Sep 10, 2015 14 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 0.38 4700K 5000K 0.37 CIE Y 5300K C32 0.36 C22 C33 C23 0.35 0.34 0.34 0.35 CIE X C22 C23 C33 C32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3415 0.3588 0.3411 0.3525 0.3452 0.3558 0.3457 0.3622 0.3411 0.3525 0.3407 0.3462 0.3446 0.3493 0.3452 0.3558 0.3452 0.3558 0.3446 0.3493 0.3485 0.3524 0.3492 0.3591 0.3457 0.3622 0.3452 0.3558 0.3492 0.3591 0.3500 0.3657 Rev1.1, Sep 10, 2015 15 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 4200K 0.39 4500K 0.38 CIE Y 4700K D32 0.37 D22 D33 D23 0.36 0.35 0.34 0.35 0.36 0.37 CIE X D22 D23 D33 D32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3584 0.3701 0.3573 0.3632 0.3616 0.3663 0.3628 0.3733 0.3573 0.3632 0.3562 0.3562 0.3603 0.3592 0.3616 0.3663 0.3616 0.3663 0.3603 0.3592 0.3645 0.3622 0.3659 0.3694 0.3628 0.3733 0.3616 0.3663 0.3659 0.3694 0.3674 0.3767 Rev1.1, Sep 10, 2015 16 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 0.41 3700K 4000K 0.40 4200K CIE Y 0.39 E32 E22 0.38 E33 E23 0.37 0.36 0.35 0.36 0.37 0.38 0.39 0.40 CIE X E22 E23 E33 E32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.3784 0.3841 0.3765 0.3765 0.3828 0.3803 0.3849 0.3881 0.3765 0.3765 0.3746 0.3689 0.3806 0.3725 0.3828 0.3803 0.3828 0.3803 0.3806 0.3725 0.3865 0.3762 0.3890 0.3842 0.3849 0.3881 0.3828 0.3803 0.3890 0.3842 0.3914 0.3922 Rev1.1, Sep 10, 2015 17 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 0.42 3200K 3500K 0.41 3700K 0.40 CIE Y F32 F22 0.39 F33 F23 0.38 0.37 0.39 0.40 0.41 0.42 0.43 CIE X F22 F23 F33 F32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.4042 0.3969 0.4012 0.3886 0.4082 0.3920 0.4114 0.4005 0.4012 0.3886 0.3983 0.3803 0.4049 0.3836 0.4082 0.3920 0.4082 0.3920 0.4049 0.3836 0.4117 0.3869 0.4152 0.3955 0.4114 0.4005 0.4082 0.3920 0.4152 0.3955 0.4187 0.4041 Rev1.1, Sep 10, 2015 18 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 2900K 0.43 3000K 3200K 0.42 CIE Y 0.41 G22 0.40 G23 G32 G33 0.39 0.38 0.41 0.42 0.43 0.44 0.45 0.46 CIE X G22 G23 G33 G32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.4324 0.4100 0.4284 0.4011 0.4345 0.4033 0.4387 0.4122 0.4284 0.4011 0.4243 0.3922 0.4302 0.3943 0.4345 0.4033 0.4345 0.4033 0.4302 0.3943 0.4361 0.3964 0.4406 0.4055 0.4387 0.4122 0.4345 0.4033 0.4406 0.4055 0.4451 0.4145 Rev1.1, Sep 10, 2015 19 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Color Bin Structure CIE Chromaticity Diagram 0.44 2600K 0.43 2700K 2900K 0.42 CIE Y H22 H32 0.41 H33 H23 0.40 0.39 0.38 0.43 0.44 0.45 0.46 0.47 0.48 CIE X H22 H23 H33 H32 CIE X CIE Y CIE X CIE Y CIE X CIE Y CIE X CIE Y 0.4575 0.4182 0.4526 0.4090 0.4585 0.4104 0.4636 0.4197 0.4526 0.4090 0.4477 0.3998 0.4534 0.4012 0.4585 0.4104 0.4585 0.4104 0.4534 0.4012 0.4591 0.4025 0.4644 0.4118 0.4636 0.4197 0.4585 0.4104 0.4644 0.4118 0.4697 0.4211 Rev1.1, Sep 10, 2015 20 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Mechanical Dimensions Module A Module B * Notes : [1] All dimensions are in millimeters. (Tolerance unless noted : ± 0.2) [2] Scale : none Rev1.1, Sep 10, 2015 21 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Marking Information Module A Module B A : SMT Marking B : CCT Marking A A A A A: ex) 131207 ① Z 4 G22 ② ③ ① ② ③ SMT Date (YYMMDD, 6 Digits) LED PKG. Luminous Intensity Bin (2 Digits) LED PKG. Color Bin (3 Digits) B: ex) 6500K ① ① CCT Marking (5 Digits) Rev1.1, Sep 10, 2015 22 LED Rank CCT Marking AXX 6500K BXX 5600K CXX 5000K DXX 4500K EXX 4000K FXX 3500K GXX 3000K HXX 2700K www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Packing Information 1) Tray Specification -Tray size : 630(W) x 320(L) x 15(H)mm(0.7T) - Module Quantity per Tray : 1 Tray = 6ea Module 2) Packing Process - Box size : 650(W) x 330(L) x 165(H)mm - 2 dummy tray is on the top and bottom at each pack. - Taping at 3 points(Left, Center, Right), and attach label at the top of the tray packing. - Insert packing tray into vinyl pack, and add silica gel in the packing. - Put sealing pack into box, and fill into absolved materials in empty space of the Box. - After checking contents of Label on Box, attach the right position of Box. (LED Rank label + TOTAL Quantity label) Tray label Silica gel 2 dummy tray is on the top at each pack. Vinyl pack Tray tape 1 BOX : 60EA Vinyl pack 1ea = 12Tray (10 Module Tray + 2 Dummy Tray) Rev1.1, Sep 10, 2015 1 Box = 6ea/Tray X 10 Tray = 60ea 23 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Label Information Model No. SMJL-3P22W4P3-A (1) IIIII II IIIII III XXXXK(2) CCT IIIII II IIIII III Type A-Type 60 Quantity Lot No. (3) IIIII II IIIII III YYMDDXXXXX-XXXXXXX IIIII II IIIII III SEOUL SEMICONDUCTOR CO.,LTD. Notes (1) The model number designation is explained as follow SMJL : Seoul Semiconductor internal code 3 : Input Voltage (3 = 230V) P : Analog Dimming 22W : About Power Consumption 4 : IC Version (Acrich3.0) P3 : MJT PKG (SAW8KG0B) -A : Module Type (-A / -B) (2) It represents the CCT Marking. See Page 25. (3) It represents Module Type(A-Type or B-Type). TOTAL Quantity XXX SEOUL SEMICONDUCTOR CO.,LTD. Rev1.1, Sep 10, 2015 24 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Handling of Silicone Resin for LEDs (1) Acrich series is encapsulated with silicone resin for high optical efficiency. (2) Please do not touch the silicone resin area with sharp objects such as pincette(tweezers). (3) Finger prints on silicone resin area may affect the performance. (4) Please store LEDs in covered containers to prevent dust accumulation as this may affect performance. (5) Excessive force more than 3000gf to the silicone lens can result in fatal or permanent damage with LEDs. (6) Please do not cover the silicone resin area with any other resins such as epoxy, urethane, etc. Rev1.1, Sep 10, 2015 25 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Precaution for Use (1) Please review the Acrich Application Note for proper protective circuitry usage. (2) Please note, Acrich products run off of high voltage, therefore caution should be taken when working near Acrich products. (3) Make sure proper discharge prior to starting work. (4) DO NOT touch any of the circuit board, components or terminals with body or metal while circuit is active. (5) Please do not add or change wires while Acrich circuit is active. (6) Long time exposure to sunlight or UV can cause the lens to discolor. (7) Please do not use adhesives to attach the LED that outgas organic vapor. (8) Please do not use together with the materials containing Sulfur. (9) Please do not assemble in conditions of high moisture and/or oxidizing gas such as Cl, H2S, NH3, SO2, NOx, etc. (10) Please do not make any modification on module. (11) Please be cautious when soldering to board so as not to create a short between different trace patterns. (12) Do not impact or place pressure on this product because even a small amount of pressure can damage the product. The product should also not be placed in high temperatures, high humidity or direct sunlight since the device is sensitive to these conditions. (13) When storing devices for a long period of time before usage, please following these guidelines: * The devices should be stored in the anti-static bag that it was shipped in from Seoul-Semiconductor with opening. * If the anti-static bag has been opened, re-seal preventing air and moisture from being present in the bag. (14) LEDs and IC are sensitive to Electro-Static Discharge (ESD) and Electrical Over Stress (EOS). The Acrich product should also not be installed in end equipment without ESD protection. Below is a list of suggestions that Seoul Semiconductor purposes to minimize these effects. a. ESD (Electro Static Discharge) Electrostatic discharge (ESD) is the defined as the release of static electricity when two objects come into contact. While most ESD events are considered harmless, it can be an expensive problem in many industrial environments during production and storage. The damage from ESD to an LEDs may cause the product to demonstrate unusual characteristics such as: Rev1.1, Sep 10, 2015 26 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Precaution for Use - Increase in reverse leakage current lowered turn-on voltage - Abnormal emissions from the LED at low current The following recommendations are suggested to help minimize the potential for an ESD event. One or more recommended work area suggestions: - Ionizing fan setup - ESD table/shelf mat made of conductive materials - ESD safe storage containers One or more personnel suggestion options: - Antistatic wrist-strap - Antistatic material shoes - Antistatic clothes Environmental controls: - Humidity control (ESD gets worse in a dry environment) b. EOS (Electrical Over Stress) Electrical Over-Stress (EOS) is defined as damage that may occur when an electronic device is subjected to a current or voltage that is beyond the maximum specification limits of the device. The effects from an EOS event can be noticed through product performance like: - Changes to the performance of the LED package (If the damage is around the bond pad area and since the package is completely encapsulated the package may turn on but flicker show severe performance degradation.) - Changes to the light output of the luminaire from component failure - Components on the board not operating at determined drive power Failure of performance from entire fixture due to changes in circuit voltage and current across total circuit causing trickle down failures. It is impossible to predict the failure mode of every LED exposed to electrical overstress as the failure modes have been investigated to vary, but there are some common signs that will indicate an EOS event has occurred: - Damaged may be noticed to the bond wires (appearing similar to a blown fuse) - Damage to the bond pads located on the emission surface of the LED package (shadowing can be noticed around the bond pads while viewing through a microscope) - Anomalies noticed in the encapsulation and phosphor around the bond wires - This damage usually appears due to the thermal stress produced during the EOS event c. To help minimize the damage from an EOS event Seoul Semiconductor recommends utilizing: - A surge protection circuit - An appropriately rated over voltage protection device - A current limiting device Rev1.1, Sep 10, 2015 27 www.seoulsemicon.com Product Data Sheet SMJL-3P22W4P3 – Acrich3 22W Company Information Published by Seoul Semiconductor © 2013 All Rights Reserved. Company Information Seoul Semiconductor (SeoulSemicon.com) manufacturers and packages a wide selection of light emitting diodes (LEDs) for the automotive, general illumination/lighting, appliance, signage and back lighting markets. The company is the world’s fifth largest LED supplier, holding more than 10,000 patents globally, while offering a wide range of LED technology and production capacity in areas such as “nPola”, deep UV LEDs, "Acrich", the world’s first commercially produced AC LED, and "Acrich MJT - Multi-Junction Technology" a proprietary family of high-voltage LEDs. The company’s broad product portfolio includes a wide array of package and device choices such as Acrich, high-brightness LEDs, mid-power LEDs, side-view LEDs, through-hole type LED lamps, custom displays, and sensors. The company is vertically integrated from epitaxial growth and chip manufacture in it’s fully owned subsidiary, Seoul Viosys, through packaged LEDs and LED modules in three Seoul Semiconductor manufacturing facilities. Seoul Viosys also manufactures a wide range of unique deep-UV wavelength devices. Legal Disclaimer Information in this document is provided in connection with Seoul Semiconductor products. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Seoul Semiconductor hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. The appearance and specifications of the product can be changed to improve the quality and/or performance without notice. Rev1.1, Sep 10, 2015 28 www.seoulsemicon.com