System 1 Condition Monitoring and Diagnostic Software

System 1* Condition Monitoring and Diagnostic
Software
Bently Nevada* Asset Condition Monitoring
Premium Package
The System 1 Premium Package represents GE Bently Nevada’s flagship
online condition monitoring (CM) solution with seamless integration to
our industry leading line of online machinery protection & CM devices.
This package enables online CM at your facility for equipment whose
health is best managed through permanently installed monitoring
devices like Bently Nevada’s 3500 and Adapt platforms.
System 1 Solution Packages
Establishing and maintaining a best-in-class CM program at your facility
requires equipment knowledge with an understanding of failure modes
and operational criticality combined with a cross functional team,
process rigor, and enabling technology. Bently Nevada offers flexible
solutions ranging from product delivery with deployment services to
complete solution coverage through a supporting service agreement
where we partner with your facility to manage the CM program.
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 1 of 7
The Evolution of System 1
System 1 software represents the core of Bently Nevada’s CM
solution and the Premium Package represents a refreshed
approach in our mission to provide users with a single
ecosystem for plant-wide machinery management.
Leverage CM alarms, long term trended data, and diagnostics
to understand the health of your equipment. Combine this
with people and process to enable strategic data driven
maintenance planning and decision making.
User Experience
Modern consumer software applications have pushed the
envelope when it comes to user experience; we believe the
same expectations apply for industrial CM applications
Modern and Intuitive Interface
Continuous User Involvement
User Driven CM and Diagnostic Workflows
Capability
The Premium Package provides scale when it comes to
database management, diagnostics, and work prioritization
High resolution trend, alarm, & startup/shutdown data
Short-term black box flight recorder for trend data
Anti-Friction & Hydrodynamic Bearing Diagnostics
Diagnostic Reporting
Accessibility
Successful CM programs require collaboration between
departments and controlled access to the tools
Distributed Client/Server Deployment Model
Remote Portable Data Transfer
2X/Citrix® Enabled
User Security Profiles
Embedded Expertise
Bently Nevada differentiates itself by providing equipment
focused solutions and best practice configuration &
diagnostics
Equipment State Based Data Collection & Alarming
Equipment Models drive best practice configuration
Embedded TA, ISO 10816-3, 10816-7, & 14694 Wizards
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 2 of 7
Software Package Ordering
3500 Series Device Import Ordering
3071/10 System 1 Software Premium Package
3071/11 System 1 3500 Series Device Import
3071/10-AA-BB-CC
3071/11-AA-BB
AA: Software Package
AA: Quantity of “Full” 3500 Racks
01 – Premium Package
02 – Premium+ Package [Includes Fundamental]
## – Numeric Entry [1n]
BB: Quantity of “Mini” 3500 Racks
BB: Quantity of Users [Display Clients]
01 – Single Client Package
05 – Small Package [6 Clients]
10 – Medium Package [11 Clients]
15 – Unlimited Clients
CC: Quantity of Server Licenses
## – Numeric Entry [1n]
(AA) What is included in a System 1 Premium Package?
The System 1 Premium Package includes the core components
(Configuration, Display, & Diagnostic capabilities) required to
enable an online CM program at your facility. Ordering the -01
option provides the capability to connect to any online device
supported.
If one or more portable vibration analyzers will be utilized for
general purpose CM, then the Fundamental Package is also
required, which can be purchased separately (3071/01) or as a
bundle through the -02 option.
## – Numeric Entry [1n]
(AA) What is a 3500 Full Rack?
/22, /25, /32, /33, /40, /42, /44, /45, /50, /60, /61, /64,
/65
Standard & M series monitors
14 monitor slots
Continuous online CM
High resolution alarm data capture
High resolution startup/shutdown data capture
High resolution trend data
(BB) What is a 3500 Mini Rack?
Same monitors as Full Rack
7 monitor slots
Continuous online CM
High resolution alarm data capture
High resolution startup/shutdown data capture
High resolution trend data
(BB) What is a Display Client?
Distributed Series Device Import Ordering
A System 1 Display Client connects to the System 1 Server
locally (same computer) or remotely via network access. These
clients can have full access to the CM database; however,
remote clients can only display the CM database when direct
or networked access to the server is available.
3071/12 System 1 Distributed Device Import
3071/12-AA
(CC) What is a Server?
A System 1 Server contains one or more CM databases, which
can be accessed from one or more display clients. Historical
data and configuration structure is contained on the server, so
the CM databases are always available.
AA: Quantity of ADAPT Monitoring Systems
## – Numeric Entry [1n]
(AA) What is an ADAPT Monitoring System?
/40, /44, /46
12 monitoring points
Continuous online CM
High resolution trend data
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 3 of 7
Equipment Based Configuration
Configure State Based Collection Group
Configuration (Off, Slow Roll, Startup/Shutdown
(SUSD), Running)
Leverage State Based Condition Monitoring Alarming
& data collection
Facilitate Best Practice Configuration facilitated
through Instrument to Equipment Model Mapping
Enable High Resolution Alarm & SUSD data collection
triggered by any point mapped to the equipment
Manual Configuration
Limit configuration access to defined Administrator
and Advanced users based on Windows credentials
Prioritize work through equipment alarm level status
sorting
Navigate from the hierarchy or graphically in the
primary workspace to drill down and identify
equipment health issues
Select an alarm from the historical list to
automatically present appropriate supporting
evidence in the form of meaningful plots
Condition Monitoring & Diagnostics
Evaluate condition using diagnostic plots: Trend,
Spectrum, Waterfall, Waveform, Orbit, Bode, Bar
Graph
Understand changing condition by comparing data:
Previous Sample(s), Baselines, Machine A to Machine
B, Bearing A to Bearing B, Point A to Point B, etc.
Pinpoint frequencies of interest with standard,
harmonic, and sideband cursoring
Link trend cursor position with associated
waveform & spectrum plots to efficiently facilitate
root cause identification
Provide read only configuration access basic users
Equipment Library
Leverage spreadsheet style configuration to apply
broad changes to configuration structure
Controlled Access
General Navigation & Work Identification
Build comprehensive databases starting with:
Centrifugal/Screw Compressors, Centrifugal Fans,
Gearboxes, Generators, Motors, Overhung/Between
Bearing/Vertical Pumps, Cooling Tower Fans, Axial
Compressors, Gas Turbines, Steam Turbines
Leverage Embedded Anti-Friction Bearing Database
You Asked & We Listened
Equipment State Data Collection & Alarming
Reporting
Generate context sensitive quick diagnostic report
from plotting & alarming workspaces
Copy/paste view from any workspace using
standard interactions to build external report
You Asked & We Listened
Status Visualization & Alarming Improvements
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 4 of 7
General Capabilities & Specifications
Supported Languages (1)
Distributed Client/Server Deployment
System 1 has been designed for internationalization and is
supported in the following languages
TCP/IP Client to Server Communication
Clients can connect to 5 different CM databases
simultaneously on a server (one “Online” Database per
server + “Offline” Databases)
System performance tested with 5 simultaneous client
connections to one online database
User Security Profiling
Leverages Windows Domain & Local Accounts
Administrator Profile (Read, Write, Database
Management)
Advanced Profile (Read, Write)
Basic Profile (Read Only)
English
Spanish
Russian
Simplified Chinese
Japanese
Brazilian Portuguese
System Specifications
Server
G9 Intel Xeon™ E5-2620v3 6-Core™ (2.40GHz 15MB L3
Cache) Processor
64 GB RAM or above
Operating System Hard Disk: RAID 0 & 500 GB
Historian Hard Disk: RAID 5 (see Table 3)
Available USB port (if this method required for portable
data transfer)
DVD-ROM drive
Database & Server Capacity
The System 1 Server can run one “Online” (Premium) CM
database connected to devices like 3500 and ADAPT
The System 1 Server can contain multiple “offline”
(Fundamental) databases in addition to the “online”
database
GE Historian for data storage & management
Display Unit Preferences
Effortlessly switch between “as configured”, Imperial,
and SI unit systems from Display
Portable Device Data Transfer (Fundamental)
Remote Communication Transfer via WIFI, controlled
from Portable Device [Simplified Work Practice]
TCP/IP Ethernet Transfer, controlled from Software
USB Transfer, controlled from Software
XML File Mode Transfer, controlled from Portable Device
& Software
Client
2.40 GHz Intel Xeon processor or above
16 GB RAM or above
500 GB hard disk drive
Available USB port (if this method required for portable
data transfer)
DVD-ROM drive
Operating Systems:
Microsoft Windows 2012 Server Standard Edition 64 bit
Microsoft Windows 2012 Server R2 Standard Edition 64
bit
Microsoft Windows 2008 Server Standard Edition 32 bit
and 64 bit
Microsoft Windows 2008 Server R2 Standard Edition 64
bit
Microsoft Windows 7 Professional 32 bit and 64 bit
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 5 of 7
Database Specifications
System 1 specifications ensure maximum application
performance, designed to meet the user experience
expectations of the Bently Nevada user base.
The following tables provide system guidelines to facilitate
server selection based on the anticipated database size.
Table 1: Device Configuration Assumptions
Point Type
Quantity Waveforms Trended Variables
Per Point
Per Point
3500 Rack Configuration
Radial Vibration
16
2
8
Thrust Position
6
2
8
Acceleration
2
2
8
Device Configuration [Table 1]
Speed
2
-
1
In order to provide database size estimates, configuration
assumptions are provided in Table 1 for each supported
device. All vibration and thrust points contain two waveforms
and eight trended variables configured for full
Startup/Shutdown (SUSD) & Alarm data capture analysis and
storage.
Temperature
16
-
1
12
2
8
Data Storage Rates [Table 2]
Data Type
System 1 captures several classifications of data, which have
been designed to provide best-in-class machinery
management with unfiltered short term data combined with
long term summarized data. The trend data storage is
determinant, so minimal database optimization effort is
required when compared to similar offerings that utilize
change filtering.
Significant machinery event data are captured in the form of
high resolution Alarm & SUSD files when triggered by the
system. When these events are triggered, high-resolution data
is stored for every monitoring point configured for the affected
machine, regardless of source (3500 or ADAPT when
applicable). The storage duration of these data capture files
are indeterminate, so a guideline has been provided in Table 2
based on the number of files that can be stored per one
Terabyte (TB) of space.
Estimated Database Size [Table 3]
Approximate database size estimates are provided in Table 3
based on the reference device configurations established in
Table 1. A mix of 3500 and ADAPT monitoring systems can be
established using a 1:2 ratio between 3500 racks and ADAPT
monitors. Given this rule, a system configured with 6 3500
racks and 12 ADAPT monitors would consume roughly 3.6 TB
of hard disk space.
ADAPT Configuration
Radial Vibration
Table 2: Default Data Storage & Duration Rates
Highest Data
Resolution
Storage
Duration
Database Storage Rates
Short Term
Trend Data
20 s (2)
Long Term
Trend Data
10 min
Waveform
Data
10 min
Quantity of files
30 Days
5 Years
5 Years
-
Alarm Data
0.1 s
Varies 1 TB = ~63,000 Files
SUSD Data
0.1 s
Varies 1 TB = ~75,000 Files
Table 3: Database Size Estimates (5 Year)
Data Import
Standard Large
Extra Large
Database Database Database
Database Device & Point Import Guidelines
3500 Monitoring
12
20
30
Systems
OR
Adapt Monitoring
24
40
60
Systems
OR
Vibration Monitoring
360
600
900
Points
Database Storage Requirement Guidelines
Trend Data (60%)
2.2 TB
3.5 TB
5.0 TB
Alarm Data (30%)
1.0 TB
1.5 TB
2.0 TB
SUSD Data (10%)
0.4 TB
0.7 TB
1.0 TB
Database Total
3.6 TB
5.7 TB
8.0 TB
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
Page 6 of 7
Deployment Diagram Options (Coming)
Footnotes:
1.
2.
Language translations will be available in Q4 2015
Short Term (High Resolution) Storage Rate will be 1 Second for Subsequent Release
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About GE
GE (NYSE: GE) is the world’s Digital Industrial Company,
transforming industry with software-defined machines and
solutions that are connected, responsive and predictive.
GE is organized around a global exchange of knowledge,
the "GE Store," through which each business shares and
accesses the same technology, markets, structure and
intellect. Each invention further fuels innovation and
application across our industrial sectors. With people,
services, technology and scale, GE delivers better
outcomes for customers by speaking the language of
industry. www.ge.com
Contact information
Americas: 1-855-YOUR1GE (1-855-968-7143)
[email protected]
www.ge.com/digital
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©2015 General Electric. All rights reserved. *Trademark of General
Electric. All other brands or names are property of their respective
holders. Specifications are subject to change without notice.
Specifications and Ordering Information
Document: 108M5214
Rev - (06/15)
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