www.osram.com OSRAM AUTOMOTIVE LIGHTING XENARC® HEADLIGHT LAMPS High Intensity Discharge Lamps (HID) Information for professionals OSRAM_HID_GB.indd 1 22.04.09 13:05 Introduction Dear OEM Partner, As the world’s leading supplier in the automotive lighting sector we have been manufacturing lamps for headlights since 1919 and today we supply all the major international vehicle manufacturers directly or indirectly. Approx. 50% of all automobiles manufactured around the world are nowadays fitted with OSRAM lamp systems. Given that we undertake a great deal of research, we play a decisive role in driving development in this sector forward. In 1991 OSRAM launched the first gas discharge lamp (xenon) – the XENARC® D1 – on the market. XENARC® lamps provide twice as much light as conventional lamps, yet consume up to a third less energy and emit significantly less heat. ballast unit and lamp in XENARC® D1 and D3 (mercury-free) systems provides new latitude in headlight and vehicle design. This brochure is designed to give you an overview of and essential technical information about our products. You can obtain detailed data sheets, prices and further information at any time from your partner at OSRAM. Your OSRAM XENARC® Automotive Team The demands of our customers grow from year to year – in particular with regards to design. Innovative developments enable us to provide flexible, customer-specific solutions. Thus, for example, space-saving separation of electronic 2 OSRAM_HID_GB.indd 2 22.04.09 13:05 Table of Contents Table of Contents D1S, D1R Page 4 D2S, D2R Page 5 D3S, D3R Page 6 D4S, D4R Page 7 New D2 COOL BLUE® Page 8 The perfect system solution – made by OSRAM Page 9 The professional ballast unit: XENAELECTRON® Page 10 The perfect connector Page 11 Green light for mercury-free XENARC® D3-systems and D4 lamps Page 12 The XENARC® principle Page 13 XENARC® S- and R-type Page 14 Base and Connector Coding Page 15 3 OSRAM_HID_GB.indd 3 22.04.09 13:06 OSRAM D1S, D1R OSRAM D1S, D1R The advantages of XENARC® at a glance: max. 52 30,85 30,85 LCL 27,1 max. 52 Light characteristics similar to daylight XENARC® lighting systems are highly compact Provide the basis for progressive headlight design and technology Enhance the aesthetic character of vehicle design and promote brand recognition Consume up to 30% less energy than standard halogen lamps LCL 27,1 • • • • • Product name Product reference D1S 66144 D1R 66154 Application Light source wattage Lamp voltage Luminous flux after 1s. after 60s. Service life Color temperature Base Projection headlight systems 35 +/– 3 W 85 +/– 17 V Reflection headlight systems 35 +/– 3 W 85 +/– 17 V 800 lm 3200 lm +/– 450 lm B3 = 2000 h Tc = 3000 h 4150 K PK32d-2 700 lm 2800 lm +/– 450 lm B3= 2000 h Tc = 3000 h 4150 K PK32d-3 Product Features / Your benefits •High luminous flux at lower power consumption •High product reliability and lifetime •High color temperature for less strain on the driver’s eyes during long night drives •Brighter, white light, similar to natural daylight 4 OSRAM_HID_GB.indd 4 22.04.09 13:06 OSRAM D2S, D2R OSRAM D2S, D2R The advantages of XENARC® at a glance: High color temperature, similar to natural daylight Lamp engineered for lifetime of the vehicle Offer much greater scope for distinctive headlight design Headlights have intelligent leveling 52 25 max. LCL 27,1 max. 25 LCL 27,1 52 • • • • Product name Product reference D2S 66240 D2R 66250 Application Light source wattage Lamp voltage Luminous flux after 1s. after 60s. Service life Color temperature Base Projection headlight systems 35 +/– 3 W 85 +/– 17 V Reflection headlight systems 35 +/– 3 W 85 +/– 17 V 800 lm 3200 lm +/– 450 lm B3= 2000 h Tc = 3000 h 4150 K P32d-2 700 lm 2800 lm +/– 450 lm B3= 2000 h Tc = 3000 h 4150 K P32d-3 Product Features / Your benefits •White light for higher safety •Improved visibility thanks to better roadway illumination •High efficacy •Long lifetime 5 OSRAM_HID_GB.indd 5 22.04.09 13:06 OSRAM D3S, D3R Hg-Fr ee OSRAM D3S, D3R Green light for mercury-free XENARC®! 30,85 max. 52 LCL 27,1 max. 52 30,85 LCL 27,1 With the D3 HID headlight system OSRAM Automotive Lighting is the world‘s first supplier of an entirely mercury-free HID system comprised of lamp and control gear. Product name Product reference D3S 66340 D3R 66350 Application Light source wattage Lamp voltage Luminous flux Service life Color temperature Base Projection headlight systems 35 +/– 2 W 42 +/– 9 V 3200 lm +/– 450 lm B3 = 1800 h Tc = 3000 h 4150 K PK32d-5 Reflection headlight systems 35 +/– 2 W 42 +/– 9 V 2800 lm +/– 450 lm B3= 1800 h Tc = 3000 h 4150 K PK32d-6 Product Features / Your benefits •Environmentally friendly •Excellent color maintenance •XENARC® light systems are extremely compact for more headlight design flexibility •High efficacy 6 OSRAM_HID_GB.indd 6 22.04.09 13:06 OSRAM D4S, D4R Hg-Fr ee OSRAM D4S, D4R 52 25 max. LCL 27,1 max. 25 LCL 27,1 52 Green light for mercury-free XENARC®! Product name Product reference D4S 66440 D4R 66450 Application Light source wattage Lamp voltage Luminous flux Service life Color temperature Base Projection headlight systems 35 +/– 2 W 42 +/– 9 V 3200 lm +/– 450lm B3= 1800 h Tc = 3000 h 4150 K P32d-5 Reflection headlight systems 35 +/– 2 W 42 +/– 9 V 2800 lm +/– 450 lm B3= 1800 h Tc = 3000 h 4150 K P32d-6 Product Features / Your benefits •Environmentally friendly •No significant change in color temperature over the long lifetime of the lamps •High lumen output 7 OSRAM_HID_GB.indd 7 22.04.09 13:06 NEW D2 COOL BLUE® 5000 Kelvin New D2 COOL BLUE® 52 25 max. LCL 27,1 max. 25 LCL 27,1 52 With the specific product types D2S 66240 CB and D2R 66250 CB we are able to offer COOL BLUE® HID-lamps in base redesign with COOL BLUE® effect (5000 K) for design-conscious drivers and individualists. The lamps are produced – with ECE-approval and DOT-marked according to the same high quality standards of the conventional D2 gas discharge lamps, only the outer sleeve is blue-coated. Product name Product reference D2S CB 66240CB D2R CB 66250CB Application Light source wattage Lamp voltage Luminous flux after 1s. after 60s. Service life Color temperature Base Projection headlight systems 35 +/– 3 W 85 +/– 17 V Reflection headlight systems 35 +/– 3 W 85 +/– 17 V 800 lm 3200 lm +/– 450 lm B3= 1500 h Tc = 2500 h 5000 K P32d-2 700 lm 2800 lm +/– 450 lm B3= 1500 h Tc = 2500 h 5000 K P32d-3 Product Features / Your benefits •Higher color temperature (5000 K) •Approved for ECE/SAE •Blue-white light effect •High-contrast and precise light illumination on the road •High lifetime, especially in comparison to conventional halogen headligths The new D2S and D2R COOL BLUE lamps are aimed at tuning specialists and sportive drivers with a strong leaning towards individual style and attention effect. 8 OSRAM_HID_GB.indd 8 22.04.09 13:06 The perfect system solution – made by Osram The perfect system solution – made by OSRAM The brilliant match for superior performance = XENARC® lamp + XENAELECTRON® + cable • Perfectly matched to OEM automotive requirements. • Compact design of the XENAELECTRON® control gear. • 95% reduction in high voltage on the connecting cable compared to a D2-/D4-system. • Highly flexible connector cables in any length between control gear and lamp. • Elimination of the costly and critical high-voltage plug connections on lamp. • Optimized and integrated high-voltage igniter in the protected lamp base. • Reliable and tested lamp technology based on D2/D4 lamps. Product Features / Your benefits •Compact design •Excellent EMI values •Full flexibility •HID-system competence The D1- and D3-system consist of the electronic ballast unit XENAELECTRON®, XENARC® lamps, and flexible connector cables of different lengths. 9 OSRAM_HID_GB.indd 9 22.04.09 13:06 The perfect system solution – made by Osram XENAELECTRON®: the professional ballast unit XENAELECTRON® ballast units provide optimal operation of D1/D3 HID lamps in 12V as well as in 24V-systems. The complete and flexible design facilitates use in nearly all conceivable HID headlight applications. OSRAM lamps are used in millions of automobiles and benefit from the many years of experience gathered from everyday use in construction and forestry vehicles, for example. OSRAM is driving research into environmentally friendly products for use in automobiles and is the world’s first supplier of a mercury-free HID system. Product name For lamp type Voltage Frequency Dimensions (L x W x H) Temperature XENAELECTRON® 35W XT5-1-D1/12 V D1S & D1R 12 V 500 Hz 82 x 73 x 25 mm – 40...105 °C XENAELECTRON® 35W XT5-3-D1/12 V TAB D1S & D1R 12 V 500 Hz 125 x 74 x 25 mm – 40...105 °C XENAELECTRON® XT5-1-D1/24 V D1S & D1R 24 V 500 Hz 82 x 73 x 25 mm – 40...105 °C XENAELECTRON® XT5-3-D1/24 V TAB D1S & D1R 24 V 500 Hz 125 x 74 x 25 mm – 40...105 °C XENAELECTRON® XT5-2-D3/12 V D3S & D3R 12 V 500 Hz 124 x 112 x 25 mm – 40...105 °C 10 OSRAM_HID_GB.indd 10 22.04.09 13:06 The perfect system solution – made by Osram The flexible connector cable fits perfectly into the XENAELECTRON® ballast unit. The perfect connector Made to complete the OSRAM XENARC® system OSRAM’s flexible connector cables provide the optimum connection between XENAELECTRON® electronic ballast units and XENARC® lamps. They are available in all required lengths and with all matching plugs for XENARC® lamps. The use of OSRAM XENARC® lamps, OSRAM connector cables and OSRAM XENAELECTRON® electronic ballast units ensures optimum light system operation with excellent EMI performance. Flexible connector cables are available in different lengths. J1A J1B J1C J1D J2A J2B System D1 D1 D1 D3 Product reference Length Connection to lamp Connection to ECG V-J1D-240-J2A 240mm J1D J2A V-J1A-390-J2B 390mm J1A J2B V-J1A-540-J2A 540mm J1A J2A M-J1A-260-J2B 260mm J1A J2B 11 OSRAM_HID_GB.indd 11 22.04.09 13:06 Green LIGHT for MERCURY-free XENARC® D3-SYSTEMS AND D4 LAMPS Green light for mercuryfree XENARC® D3-systems and D4 lamps Comparison of mercury-free HID and traditional HID light sources OSRAM XENARC® lamps are famous for their outstanding performance. Now this innovative automotive lamp is making a name by itself for being kind to the environment. The D3 and D4 products are mercury-free but still have the same output. OSRAM XENARC® D3 and D4 HID light sources introduce an innovative range of environmentally friendly, mercury-free products that still offer all the advantages of OSRAM’s existing XENARC® lamps. • D3 and D4 light output and color temperature are comparable to mercury-containing D1 and D2 types. • Chemistry and geometry had to be changed to accommodate the removal of mercury, resulting in different arc bending and arc diffusion characteristics. • Mercury-free types are not interchangeable with mercury containing types. • Base coding is unique to each light source type to prevent interchangeability. • D3 and D4 light sources have different electrical properties than D1 and D2 types; therefore, mercury-free types require different ballasts than mercury-containing types. 12 OSRAM_HID_GB.indd 12 22.04.09 13:06 Wire element of a halogen lamp (above) Light arc of a XENARC® lamp (below) the xenarc® principle The XENARC® principle Greater visibility, more safety, new design freedom The XENARC® gas discharge lamp does not have a filament. Instead an arc is created between two electrodes in a quartz bulb, which is filled with xenon gas and metallic salts. The lamp ignites when high voltage is applied. Igniting, heating and stabilizing the arc of a XENARC® lamp requires elec tronic control gear. The system consists of an electronic igniter and an electronic ballast unit. OSRAM XENARC® lamps offer a number of advantages, such as higher luminous efficacy, reduced heat output and much longer lamp life. A XENARC® lamp generates twice as much light as a modern halogen lamp and still requires less energy. The light efficiency is 300% higher than conventional halogen lights and it provides a remarkable improvement in driving safety. Since XENARC® lamps operate in the range of 4100º – 4500º Kelvin, in comparison to 3200º Kelvin (halogen light), the color temperature of the light is much closer to that of natural daylight; it is whiter and is perceived as being brighter. Xenon light can help drivers see hazards on both sides of the road. The failure risk with XENARC® lamps is extremely low. XENARC® lamps have an average lifetime of 3000 operating hours, which normally covers the usual lifetime of a car. Left: Light distribution with XENARC® lights – Right: Light distribution with halogen lights Halogen XENARC® Original XENARC® D2 CB Tc [°K] 2000 2500 3000 4000 6000 10000 1500 3000 4000 5000 6000 HID: Restricted Area acc. to ECE R99 Halogen: Full ECE White Area acc. to ECE R112 resp. R37 Because of its higher color temperature (4150 – 5000K (XENARC® Original – D2 CB) compared to 3200 Kelvin of halogen lamps) the light from XENARC® lamps is “whiter” and closer to natural daylight. This gives drivers more visibility and safety. 13 OSRAM_HID_GB.indd 13 22.04.09 13:06 XENARC® S- and R-type XENARC® S- and R-type These types are right for all modern Xenon headlight systems XENARC® lamps are available for both reflection shape (Rtype) and projection headlight systems (S-type). In reflection shape systems there is a black top material applied directly on the lamp’s glass jacket which assists in creating a cut-off line between light and dark areas. These lamps are easily identified by the ‘R’ after the product name. The S-type lamps are optimized for projection headlight systems. These headlights make use of an ellipsoidal reflector with projection lenses that are the basis for today’s modern curve and bending light system. Compared with parabolic headlights of the same size they offer much better distribu tion of light and improved efficiency. Reflection System Diffraction lens with optical effect Conventional parabolic headlights with XENARC® R-type Projection system S-type: The cut-off line is created by a shield (left). R-type: To generate the cut-off line in the light distribution a black coating is applied directly on the outer bulb of the lamp (right). Shielding Lens Front glass Ellipsoidal headlights with XENARC® S-type 14 OSRAM_HID_GB.indd 14 22.04.09 13:06 BASE AND CONNECTOR CODING Base Coding The Base coding is unique to each light source type to prevent interchangeability with electronics and other lamp types. D2S D2R D4S D1S D4R D1R D3S D3R Connector Coding D3 and D4 light sources have different electrical properties than D1 and D2 types; therefore, Hgfree types will require different ballasts than Hgcontaining types. To avoid any interchangeability between various Hg-free and Hg-containing light sources, the coding of the connectors differ in MCoding (Gold-plated) and V-coding (Tin-plated) for the D1 and D3 System interface. D3-Connector: M-Coding – contact pins Gold-plated D1-Connector: V-Coding – contact pins Tin-plated 15 OSRAM_HID_GB.indd 15 22.04.09 13:06 www.osram.com www.osram.com Global presence. OSRAM supplies customers in around 150 countries. • 65 companies and sales offices for 100 countries • 48 countries served by local agents or OSRAM GmbH, Munich Argentina Australia Austria Benelux Bosnia-Herzegovina Brazil Bulgaria Canada Chile China Columbia Croatia Czech Republic Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hungary India Indonesia Iran Italy Japan OSRAM GmbH Head Office Hellabrunner Strasse 1 81543 Munich Tel.: +49-(0)89-6213-0 Fax: +49-(0)89-6213-2020 www.osram.com OSRAM_HID_GB.indd 16 Kazakhstan Kenya Latvia Lithuania Malaysia Mexico Norway Philippines Poland Portugal Rumania Russia Serbia-Montenegro Singapore Slovakia South Africa South Korea Spain Sweden Switzerland Taiwan Thailand Turkey Ukraine United Arab Emirates USA Vietnam 110W014GB OSRAM CS CC 04/09 PD Subject to modification without notice. Errors and omissions excepted Printed on paper treated with chlorine-free bleach OSRAM associated companies and support centres. 22.04.09 13:07