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OSRAM
AUTOMOTIVE LIGHTING
XENARC® HEADLIGHT LAMPS
High Intensity Discharge Lamps (HID)
Information for professionals
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Introduction
Dear OEM Partner,
As the world’s leading supplier in the automotive lighting
sector we have been manufacturing lamps for headlights
since 1919 and today we supply all the major international
vehicle manufacturers directly or indirectly. Approx. 50%
of all automobiles manufactured around the world are
nowadays fitted with OSRAM lamp systems.
Given that we undertake a great deal of research, we play a
decisive role in driving development in this sector forward.
In 1991 OSRAM launched the first gas discharge lamp
(xenon) – the XENARC® D1 – on the market.
XENARC® lamps provide twice as much light as conventional
lamps, yet consume up to a third less energy and emit significantly less heat.
ballast unit and lamp in XENARC® D1 and D3 (mercury-free)
systems provides new latitude in headlight and vehicle design.
This brochure is designed to give you an overview of and
essential technical information about our products. You can
obtain detailed data sheets, prices and further information at
any time from your partner at OSRAM.
Your OSRAM XENARC® Automotive Team
The demands of our customers grow from year to year – in
particular with regards to design. Innovative developments
enable us to provide flexible, customer-specific solutions.
Thus, for example, space-saving separation of electronic
2
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Table of Contents
Table of Contents
D1S, D1R Page 4
D2S, D2R
Page 5
D3S, D3R
Page 6
D4S, D4R
Page 7
New D2 COOL BLUE®
Page 8
The perfect system solution – made by OSRAM
Page 9
The professional ballast unit: XENAELECTRON®
Page 10
The perfect connector
Page 11
Green light for mercury-free XENARC® D3-systems and D4 lamps
Page 12
The XENARC® principle
Page 13
XENARC® S- and R-type Page 14
Base and Connector Coding
Page 15
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OSRAM D1S, D1R
OSRAM D1S, D1R
The advantages of XENARC® at a glance:
max. 52
30,85
30,85
LCL 27,1
max. 52
Light characteristics similar to daylight
XENARC® lighting systems are highly compact
Provide the basis for progressive headlight design and technology
Enhance the aesthetic character of vehicle design and promote brand recognition
Consume up to 30% less energy than standard halogen lamps
LCL 27,1
•
•
•
•
•
Product name
Product reference
D1S
66144
D1R
66154
Application
Light source wattage
Lamp voltage
Luminous flux
after 1s.
after 60s.
Service life
Color temperature
Base Projection headlight systems
35 +/– 3 W
85 +/– 17 V
Reflection headlight systems
35 +/– 3 W
85 +/– 17 V
800 lm
3200 lm +/– 450 lm
B3 = 2000 h
Tc = 3000 h
4150 K
PK32d-2
700 lm
2800 lm +/– 450 lm
B3= 2000 h
Tc = 3000 h
4150 K
PK32d-3
Product Features /
Your benefits
•High luminous flux at lower power consumption
•High product reliability and lifetime
•High color temperature for less strain on
the driver’s eyes during long night drives
•Brighter, white light, similar to natural
daylight
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OSRAM D2S, D2R
OSRAM D2S, D2R
The advantages of XENARC® at a glance:
High color temperature, similar to natural daylight
Lamp engineered for lifetime of the vehicle
Offer much greater scope for distinctive headlight design
Headlights have intelligent leveling
52
25
max.
LCL 27,1
max.
25
LCL 27,1
52
•
•
•
•
Product name
Product reference
D2S
66240
D2R
66250
Application
Light source wattage
Lamp voltage
Luminous flux
after 1s.
after 60s.
Service life
Color temperature
Base Projection headlight systems
35 +/– 3 W
85 +/– 17 V
Reflection headlight systems
35 +/– 3 W
85 +/– 17 V
800 lm
3200 lm +/– 450 lm
B3= 2000 h
Tc = 3000 h
4150 K
P32d-2
700 lm
2800 lm +/– 450 lm
B3= 2000 h
Tc = 3000 h
4150 K
P32d-3
Product Features /
Your benefits
•White light for higher safety
•Improved visibility thanks to better roadway illumination
•High efficacy
•Long lifetime
5
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OSRAM D3S, D3R
Hg-Fr
ee
OSRAM D3S, D3R
Green light for mercury-free XENARC®!
30,85
max. 52
LCL 27,1
max. 52
30,85
LCL 27,1
With the D3 HID headlight system OSRAM Automotive Lighting is the
world‘s first supplier of an entirely mercury-free HID system comprised of
lamp and control gear.
Product name
Product reference
D3S
66340
D3R
66350
Application
Light source wattage
Lamp voltage
Luminous flux
Service life
Color temperature
Base Projection headlight systems
35 +/– 2 W
42 +/– 9 V
3200 lm +/– 450 lm
B3 = 1800 h
Tc = 3000 h
4150 K
PK32d-5
Reflection headlight systems
35 +/– 2 W
42 +/– 9 V
2800 lm +/– 450 lm
B3= 1800 h
Tc = 3000 h
4150 K
PK32d-6
Product Features /
Your benefits
•Environmentally friendly
•Excellent color maintenance
•XENARC® light systems are extremely
compact for more headlight design flexibility
•High efficacy
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OSRAM D4S, D4R
Hg-Fr
ee
OSRAM D4S, D4R
52
25
max.
LCL 27,1
max.
25
LCL 27,1
52
Green light for mercury-free XENARC®!
Product name
Product reference
D4S
66440
D4R
66450
Application
Light source wattage
Lamp voltage
Luminous flux
Service life
Color temperature
Base Projection headlight systems
35 +/– 2 W
42 +/– 9 V
3200 lm +/– 450lm
B3= 1800 h
Tc = 3000 h
4150 K
P32d-5
Reflection headlight systems
35 +/– 2 W
42 +/– 9 V
2800 lm +/– 450 lm
B3= 1800 h
Tc = 3000 h
4150 K
P32d-6
Product Features /
Your benefits
•Environmentally friendly
•No significant change in color temperature over the long lifetime of the lamps
•High lumen output
7
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NEW D2 COOL BLUE®
5000
Kelvin
New D2 COOL BLUE®
52
25
max.
LCL 27,1
max.
25
LCL 27,1
52
With the specific product types D2S 66240 CB and D2R 66250 CB we are able to
offer COOL BLUE® HID-lamps in base redesign with COOL BLUE® effect (5000 K)
for design-conscious drivers and individualists. The lamps are produced – with
ECE-approval and DOT-marked according to the same high quality standards of
the conventional D2 gas discharge lamps, only the outer sleeve is blue-coated.
Product name
Product reference
D2S CB
66240CB
D2R CB
66250CB
Application
Light source wattage
Lamp voltage
Luminous flux
after 1s.
after 60s.
Service life
Color temperature
Base Projection headlight systems
35 +/– 3 W
85 +/– 17 V
Reflection headlight systems
35 +/– 3 W
85 +/– 17 V
800 lm
3200 lm +/– 450 lm
B3= 1500 h
Tc = 2500 h
5000 K
P32d-2
700 lm
2800 lm +/– 450 lm
B3= 1500 h
Tc = 2500 h
5000 K
P32d-3
Product Features /
Your benefits
•Higher color temperature (5000 K)
•Approved for ECE/SAE
•Blue-white light effect
•High-contrast and precise light illumination on the road
•High lifetime, especially in comparison to
conventional halogen headligths
The new D2S and D2R COOL BLUE lamps are aimed at tuning specialists and sportive drivers with a strong leaning towards individual style and attention effect.
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The perfect system solution – made by Osram
The perfect system solution –
made by OSRAM
The brilliant match for superior performance =
XENARC® lamp + XENAELECTRON® + cable
• Perfectly matched to OEM automotive requirements.
• Compact design of the XENAELECTRON® control gear.
• 95% reduction in high voltage on the connecting cable
compared to a D2-/D4-system.
• Highly flexible connector cables in any length between
control gear and lamp.
• Elimination of the costly and critical high-voltage plug
connections on lamp.
• Optimized and integrated high-voltage igniter in the
protected lamp base.
• Reliable and tested lamp technology based on
D2/D4 lamps.
Product Features /
Your benefits
•Compact design
•Excellent EMI values
•Full flexibility
•HID-system competence
The D1- and D3-system consist of the electronic ballast unit XENAELECTRON®, XENARC® lamps, and flexible connector cables of different lengths.
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The perfect system solution – made by Osram
XENAELECTRON®:
the professional ballast unit
XENAELECTRON® ballast units provide optimal
operation of D1/D3 HID lamps in 12V as well as in
24V-systems.
The complete and flexible design facilitates use in
nearly all conceivable HID headlight applications.
OSRAM lamps are used in millions of automobiles
and benefit from the many years of experience
gath­ered from everyday use in construction and
forestry vehicles, for example.
OSRAM is driving research into environmentally
friendly products for use in automobiles and is the
world’s first supplier of a mercury-free HID system.
Product name
For lamp type
Voltage
Frequency
Dimensions (L x W x H) Temperature
XENAELECTRON®
35W XT5-1-D1/12 V
D1S & D1R
12 V
500 Hz
82 x 73 x 25 mm
– 40...105 °C
XENAELECTRON®
35W XT5-3-D1/12 V TAB
D1S & D1R
12 V
500 Hz
125 x 74 x 25 mm
– 40...105 °C
XENAELECTRON®
XT5-1-D1/24 V
D1S & D1R
24 V
500 Hz
82 x 73 x 25 mm
– 40...105 °C
XENAELECTRON®
XT5-3-D1/24 V TAB
D1S & D1R
24 V
500 Hz
125 x 74 x 25 mm
– 40...105 °C
XENAELECTRON®
XT5-2-D3/12 V
D3S & D3R
12 V
500 Hz
124 x 112 x 25 mm
– 40...105 °C
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The perfect system solution – made by Osram
The flexible connector cable fits perfectly into
the XENAELECTRON® ballast unit.
The perfect connector
Made to complete the OSRAM
XENARC® system
OSRAM’s flexible connector cables
provide the optimum connection between XENAELECTRON® electronic ballast units and XENARC® lamps. They
are available in all required lengths and
with all matching plugs for XENARC®
lamps. The use of OSRAM XENARC®
lamps, OSRAM connector cables and
OSRAM XENAELECTRON® electronic
ballast units ensures optimum light system operation with excellent EMI performance.
Flexible connector cables are
available in different lengths.
J1A
J1B
J1C
J1D
J2A
J2B
System
D1
D1
D1
D3
Product reference
Length
Connection to lamp
Connection to ECG
V-J1D-240-J2A
240mm
J1D
J2A
V-J1A-390-J2B
390mm
J1A
J2B
V-J1A-540-J2A
540mm
J1A
J2A
M-J1A-260-J2B
260mm
J1A
J2B
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Green LIGHT for MERCURY-free XENARC® D3-SYSTEMS AND D4 LAMPS
Green light for mercuryfree XENARC® D3-systems
and D4 lamps
Comparison of mercury-free HID
and traditional HID light sources
OSRAM XENARC® lamps are famous for their outstanding
performance. Now this innovative automotive lamp is making
a name by itself for being kind to the environment. The D3
and D4 products are mercury-free but still have the same
output.
OSRAM XENARC® D3 and D4 HID light sources introduce an
innovative range of environmentally friendly, mercury-free
products that still offer all the advantages of OSRAM’s
existing XENARC® lamps.
• D3 and D4 light output and color temperature are
comparable to mercury-containing D1 and D2 types.
• Chemistry and geometry had to be changed to accommodate the removal of mercury, resulting in different arc
bending and arc diffusion characteristics.
• Mercury-free types are not interchangeable with mercury­
containing types.
• Base coding is unique to each light source type to
prevent interchangeability.
• D3 and D4 light sources have different electrical properties than D1 and D2 types; therefore, mercury-free types
require different ballasts than mercury-containing types.
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Wire element of a halogen lamp (above)
Light arc of a XENARC® lamp (below)
the xenarc® principle
The XENARC® principle
Greater visibility, more safety, new design freedom
The XENARC® gas discharge lamp does not have a filament.
Instead an arc is created between two electrodes in a quartz
bulb, which is filled with xenon gas and metallic salts. The
lamp ignites when high voltage is applied. Igniting, heating
and stabilizing the arc of a XENARC® lamp requires elec­
tronic control gear. The system consists of an electronic
igniter and an electronic ballast unit.
OSRAM XENARC® lamps offer a number of advantages,
such as higher luminous efficacy, reduced heat output and
much longer lamp life. A XENARC® lamp generates twice as
much light as a modern halogen lamp and still requires less
energy. The light efficiency is 300% higher than conventional
halogen lights and it provides a remarkable improvement in
driving safety. Since XENARC® lamps operate in the range of
4100º – 4500º Kelvin, in comparison to 3200º Kelvin (halogen light), the color temperature of the light is much closer to
that of natural daylight; it is whiter and is perceived as being
brighter. Xenon light can help drivers see hazards on both
sides of the road. The failure risk with XENARC® lamps is extremely low. XENARC® lamps have an average lifetime of
3000 operating hours, which normally covers the usual lifetime of a car.
Left: Light distribution with XENARC® lights – Right: Light distribution with halogen lights
Halogen
XENARC® Original
XENARC® D2 CB
Tc [°K]
2000
2500
3000
4000
6000
10000
1500
3000
4000
5000
6000
HID: Restricted Area acc. to ECE R99
Halogen: Full ECE White Area
acc. to ECE R112 resp. R37
Because of its higher color temperature (4150 – 5000K (XENARC® Original – D2 CB) compared to 3200 Kelvin of halogen lamps) the light from XENARC® lamps
is “whiter” and closer to natural daylight. This gives drivers more visibility and safety.
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XENARC® S- and R-type
XENARC® S- and R-type
These types are right for all modern Xenon headlight systems
XENARC® lamps are available for both reflection shape (Rtype) and projection headlight systems (S-type). In reflection
shape systems there is a black top material applied directly
on the lamp’s glass jacket which assists in creating a cut-off
line between light and dark areas. These lamps are easily
identified by the ‘R’ after the product name.
The S-type lamps are optimized for projection headlight systems. These headlights make use of an ellipsoidal reflector
with projection lenses that are the basis for today’s modern
curve and bending light system. Compared with parabolic
headlights of the same size they offer much better distribu­
tion of light and improved efficiency.
Reflection System Diffraction lens
with optical effect
Conventional parabolic headlights with XENARC® R-type
Projection system
S-type: The cut-off line is created by a shield (left).
R-type: To generate the cut-off line in the light
distribution a black coating is applied directly on the
outer bulb of the lamp (right).
Shielding
Lens
Front glass
Ellipsoidal headlights with XENARC® S-type
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BASE AND CONNECTOR CODING
Base Coding
The Base coding is unique to each light source
type to prevent interchangeability with electronics
and other lamp types.
D2S
D2R
D4S
D1S
D4R
D1R
D3S
D3R
Connector Coding
D3 and D4 light sources have different electrical
properties than D1 and D2 types; therefore, Hgfree types will require different ballasts than Hgcontaining types. To avoid any interchangeability
between various Hg-free and Hg-containing light
sources, the coding of the connectors differ in MCoding (Gold-plated) and V-coding (Tin-plated) for
the D1 and D3 System interface.
D3-Connector: M-Coding – contact pins Gold-plated
D1-Connector: V-Coding – contact pins Tin-plated
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www.osram.com
www.osram.com
Global presence.
OSRAM supplies customers in around 150 countries.
• 65 companies and sales offices for 100 countries
• 48 countries served by local agents or OSRAM GmbH, Munich
Argentina
Australia
Austria
Benelux
Bosnia-Herzegovina
Brazil
Bulgaria
Canada
Chile
China
Columbia
Croatia
Czech Republic
Denmark
Ecuador
Egypt
Estonia
Finland
France
Germany
Great Britain
Greece
Hungary
India
Indonesia
Iran
Italy
Japan
OSRAM GmbH
Head Office
Hellabrunner Strasse 1
81543 Munich
Tel.: +49-(0)89-6213-0
Fax: +49-(0)89-6213-2020
www.osram.com
OSRAM_HID_GB.indd 16
Kazakhstan
Kenya
Latvia
Lithuania
Malaysia
Mexico
Norway
Philippines
Poland
Portugal
Rumania
Russia
Serbia-Montenegro
Singapore
Slovakia
South Africa
South Korea
Spain
Sweden
Switzerland
Taiwan
Thailand
Turkey
Ukraine
United Arab Emirates
USA
Vietnam
110W014GB OSRAM CS CC 04/09 PD Subject to modification without notice. Errors and omissions excepted  Printed on paper treated with chlorine-free bleach
OSRAM associated companies and support centres.
22.04.09 13:07