Model 502 Datasheet

Model 502
www.vishay.com
7/
Vishay Spectrol
8"
(22.2 mm) Ten Turn Wirewound
Upper Grade Precision Potentiometer
FEATURES
• Bushing mount and servo mount designs are available
• Large ohmic value range: 15  to 100 k
• Dual gang configuration
• Improved linearity available
• Long life > 2 million shaft revolutions
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
QUICK REFERENCE DATA
Sensor type
ROTATIONAL, multi turn wirewound
Output type
Output by turrets
Market appliance
Professional
7/ "
8
Dimensions
(22.2 mm)
ELECTRICAL SPECIFICATIONS
PARAMETER

Total resistance
Tolerance: 100 and above
Below 100 
STANDARD
15  to 100 k
±3%
±5%
SPECIAL
15  to 150 k
±1%
±3%
STANDARD
± 0.25 %
± 0.25 %
± 0.25 %
± 0.25 %
BEST PRACTICAL
± 0.15 %
± 0.10 %
± 0.075 %
± 0.05 %
Linearity (independent)
15  to 50 
50  to 1 k
1 k to 5 k
5 k and above
100  ENR
Noise
Electrical rotation
3600° +4° -0°
Power rating:
Additional sections
2.0 W at 70 °C ambient derated to zero at 125 °C
75 % of the rating of section 1 (1.5 W at 70 °C)
Insulation resistance
1000 M minimum 500 VDC
Dielectric strength
1000 VRMS, 60 Hz
Linearity x total resistance or 0.5  whichever is greater
Absolute minimum resistance
Linearity x total applied voltage for total resistance above 20 , 2.0 % of applied voltage for
20  and below
End Voltage
Phasing (CCW end points)
Additional sections phased to section 1 within ± 2°
Taps (extra)
54 available as special, standard tolerance ± 2°
ORDERING INFORMATION/DESCRIPTION
The Model 502 can be ordered from this datasheet with a variety of alternate characteristics, as shown above. For most rapid service on
your order, please state:
502
S
2
MODEL
STYLE
NUMBER OF
SECTIONS
B: Bushing
S: Servo
1 or 2
10K
20K
BO1
TOTAL RESISTANCE OF EACH SECTION
PACKAGING
Beginning with the section nearest
the mounting end
Box of 1 piece
Other characteristics will be standard as described on this datasheet. If special characteristics are required, such as: special linearity
tolerance, special resistance tolerance, extra taps, non-linear functions, etc., please state these on your order and allow additional lead time
for delivery.
SAP PART NUMBERING GUIDELINES
502
S
2
103
203
B01
MODEL
STYLE
NUMBER OF
SECTIONS
OHMIC VALUE
SECTION N° 1
OHMIC VALUE
SECTION N° 2
PACKAGING
Revision: 27-Mar-15
Document Number: 57064
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Model 502
www.vishay.com
Vishay Spectrol
DIMENSIONS in inches (millimeters)
BUSHING MOUNT: 502B/502-1
1
± 0.010
± 0.031
1.448
(36.78)
0.687
(17.45)
0.168 MIN.
(4.27)
2
0.312
(7.92)
1
± 0.015
45°
+ 0.0000
TYP. - 0.0003
± 10°
Ø 0.1248
(3.17)
3
± 0.015
0.172 TYP.
(4.37)
± 0.015
Ø 0.875
(22.22)
0.594 R
(15.09)
MAX.
+ 0.000
Ø 0.281 - 0.001
(7.14)
± 0.015
0.062
(1.57)
MTG. FACE
1/
4
- 32 UNEF 2A
SERVO MOUNT: 502S/502-2
1
± 0.010
1.536
(39.01)
± 0.031
0.375
(9.52)
0.057 MIN.
(1.45)
0.257 MIN.
(6.53)
0.062
(1.57)
0.062
(1.57)
2
1
3
+ 0.0000
- 0.0005
1
Ø 0.7500
(19.05)
ADD 1.282 ± 0.002 (32.56) FOR EACH
ADDITIONAL SECTION
2
Ø 0.875
(22.22)
CW
3
1
SCHEMATIC
TOLERANCES: UNLESS OTHERWISE NOTED.
DECIMALS ± 0.005 ANGLES ± 2°
0.750 MAX.
(19.05)
MTG. FACE
MECHANICAL SPECIFICATIONS
PARAMETER
Rotation
Bearing type
Torque (maximums)
Servo section 1
Bushing section 1
Each additional section
Mechanical runout (maximums):
Shaft runout (TIR)
Pilot dia. runout (TIR)
Lateral runout (TIR)
Shaft end play
Shaft radial play
Weight:
Single section
Each additional section
Stop strength
Ganging
Moment of inertia
Revision: 27-Mar-15
3600° +10° -0°
SERVO
Ball bearing
BUSHING MOUNT
Sleeve bearing
STARTING
0.4 oz. - in (28.8 g - cm)
0.5 oz. - in (36.0 g - cm)
0.3 oz. - in (21.6 g - cm)
RUNNING
0.3 oz. - in (21.6 g - cm)
0.4 oz. - in (28.8 g - cm)
0.2 oz. - in (14.4 g - cm)
SERVO
0.002" (0.05 cm)
0.002" (0.05 cm)
0.002" (0.05 cm)
0.005" (0.13 cm)
0.002" (0.05 cm)
BUSHING
0.002" (0.05 cm)
0.002" (0.05 cm)
0.005" (0.13 cm)
0.005" (0.13 cm)
0.003" (0.08 cm)
1.20 oz. (34.0 g)
0.80 oz. (22.7 g)
100 oz. - in, static (7.2 kg - cm)
2 sections, terminal alignment, added sections, within ± 10° of section 1 terminals
0.45 g - cm2 per section maximum
Document Number: 57064
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Model 502
www.vishay.com
Vishay Spectrol
ENVIRONMENTAL SPECIFICATIONS
MATERIAL SPECIFICATIONS
Housing
Phenolic (black) glass filled
Lids
Aluminum, anodized
Vibration
Shaft
Stainless steel, non-magnetic,
non-passivated
Salt Spray
Terminals
Brass, plated for solderability
Load Life
Clamp ring
Stainless steel
Bushing mounting hardware
Lockwasher internal tooth:
Panel nut:
Steel, nickel plated
Brass, nickel plated
(Ratings for cup No. 1. Additional cups 75 % of values
shown)
6
RATED POWER IN W
5
4
3
2
0
96 h
Rotational Life
2 million shaft revolutions
900 h
-55 °C to +125 °C
Note
• Nothing stated herein shall be construed as a guarantee of
quality or durability.
RESISTANCE ELEMENT DATA
Units shall be marked with Vishay spectrol
name and model no, resistance and resistance
tolerance, linearity, terminal identification, and
date code.
Example of a marking for a standard part:
502-11050
POWER RATING CHART
SPECIAL 150 °C
1
50 g
Operating Temperature Range
MARKING
Unit
identification
15 g thru 2000 CPS
Shock
STANDARD
OHMS
RESISTANCE RESOPER
VALUES
LUTION
TURN
()
(%)
MAXIMUM MAXIMUM
WIRE
CURRENT VOLTAGE
TEMP.
ACROSS
AT 70 °C
COEF.
COIL
AMBIENT
(ppm/°C)
(V)
(mA)
15
0.088
0.013
365
5.48
800
20
0.066
0.013
316
6.32
800
50
0.050
0.025
200
10.0
800
100
0.050
0.050
141
14.1
180
200
0.049
0.098
100
20.0
20
500
0.037
0.185
63.2
31.6
20
1K
0.034
0.339
44.7
44.7
20
2K
0.029
0.571
31.6
63.2
20
5K
0.023
1.173
20.0
100
20
10K
0.017
1.731
14.1
141
20
20K
0.016
3.142
10.0
200
20
50K
0.011
5.639
6.32
316
20
100K
0.010
10.325
4.47
447
20
150K
0.010
14.170
3.65
548
20
STANDARD 125 °C
20
40
60
80
100
120
140
160
AMBIENT TEMPERATURE IN °C
Revision: 27-Mar-15
Document Number: 57064
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
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about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
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Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
1
Document Number: 91000