PLAC 100 Datasheet

PLAC 100
www.vishay.com
Vishay Sfernice
Versatile Planar Transformer
FEATURES
• Patent No 99 00241
• Designed for switch mode power supply
applications (transformer and choke inductor)
• End user configures the transformer by using a
software supplied
• Frequency range: 50 kHz to 400 kHz
• Suitable for surface mount or through hole
• UL 94 V-0 material
• High power up to 220 W
• Operating temperature: -55 °C to +125 °C
• Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
QUICK REFERENCE DATA
Type
Size (L x W x H)
Terminals
Power
Frequency range
Planar transformer
40 mm x 35 mm x 12 mm
SMD or through holes
Up to 220 W
50 kHz to 400 kHz
STANDARD ELECTRICAL SPECIFICATIONS
INDUCTANCE
μH
7 to 63
MODEL
PLAC 100
POWER RANGE
W
up to 220
FREQUENCY
kHz
50 to 400
POWER SUPPLY TOPOLOGY
Flyback; forward; push-pull; bridge; half-bridge
DIMENSIONS in millimeters (± 0.5)
SMD Version
Recommended PCB Layout
Weight: 35 g
12 max. 0.1 min.
0.5
38 max.
32 max.
1
40
26
1.4
24
35 max.
11 x 2
11 x 2
PLAC100SUG
12
13
Through Hole Version
11 max.
Recommended PCB Layout
Weight: 35 g
3 min.
1
0.5
4 x Ø 1.5
=
29.2
19
=
=
0.7 x 0.4
32 max.
24
24 x Ø 1.1
35 max.
30.5
11 x 2
11 x 2
12
13
=
PLAC100PUG
Document Number: 59054
1
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
PLAC 100
www.vishay.com
Vishay Sfernice
APPLICATIONS: DC/DC POWER SUPPLY
PRINCIPLE OF USE
• Switching mode power supplies
Available windings:
• DC/DC converters
• 6 windings with 1 turn
• 6 windings with 3 turns
TECHNOLOGY
PLAC 100 is a highly flexible planar transformer. Inhouse the
design engineer can adapt the different combinations of
serial and parallel configurations of the windings to give a
substantial number of ratio and current possibilities via the
supplied software.
The user determines their own configuration of the windings
via the PCB layout - software provided PLAC 100 SOFT.
1
2
3
4
5
6
7
8
9
10
11
12
The transformer is one of the first critical components in the
design of power supply and converters. PLAC 100 allows a
great versatility for many power supply topologies: forward,
flyback, half-bridge, bridge ...
Thanks to this adaptability it enables user to reduce and
optimize times during the development and the production
of power supplies.
1T
3T
1T
3T
1T
3T
1T
3T
1T
3T
1T
3T
24
23
22
21
20
19
18
17
16
15
14
13
Note
• See also Application Notes: www.vishay.com/doc?59056
TECHNICAL DATA ALLOWING CONCEPTION
Bsat
Saturation flux density
< 300 mT à 100 °C
Ae
Effective cross-sectional area of a core
113 mm2
Ve
Effective volume of a core
4234 mm3
Rth
Thermal resistance
22 °C/W
f: 50 kHz to 200 kHz (excluded)
Pc
Core power loss
f: 200 kHz (included) to 400 kHz
Pc = 5.8 x 10- 6 ƒ ( Hz )
1.51  B ( T ) 2.94
-------------- 2 
Pc = 11 x 10- 9 ƒ ( Hz )
1.96  B ( T ) 2.55
-------------- 2 
f: Frequency; B: Peak-peak flux density
ELECTRICAL CHARACTERISTICS at 25 °C
3 turn coil (13 to 24)
Inductance without air gap (0.1 V, 10 kHz)
63 μH ± 25 %
1 turn coil (1 to 12)
Inductance without air gap (0.1 V, 10 kHz)
7 μH ± 25 %
24
1
1s
3s
23
2
22
3
Al (nH) without air gap (UG)
Al (nH) expendable
RDC 1 turn coil (1 to 12) (typical value)
7000
100; 160; 250; 400; 630
1s
3s
4
21
5
20
1s
3 mΩ
3s
19
6
RDC 3 turn coil (13 to 24) (typical value)
Hipot between 1 turn winding/3 turns winding
with if < 100 μA
35 mΩ
18
7
1s
1000 VAC
3s
17
8
16
9
Hipot between 1 turn winding
with if < 100 μA
300 VAC
Hipot between 3 turn winding
with if < 100 μA
300 VAC
Hipot between winding and ground
with if < 100 μA
800 VAC
1s
3s
10
15
11
14
1s
12
3s
13
Document Number: 59054
2
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
PLAC 100
www.vishay.com
Vishay Sfernice
FORWARD: Pout max.; Duty cycle = 0.45
FLYBACK: Pout max.; Duty cycle = 0.45
240
220
200
170
f = 400 kHz
f = 350 kHz
f = 300 kHz
f = 250 kHz
f = 200 kHz
f = 150 kHz
160
150
140
130
160
Pout (W)
Pout (W)
180
f = 400 kHz
f = 350 kHz
f = 300 kHz
f = 250 kHz
f = 200 kHz
f = 150 kHz
140
120
110
100
120
90
100
80
80
60
30
70
40
50
60
70
80
90
100
60
30
40
50
60
Vin (V)
MARKING
• Vishay trademark
• Part number
• Manufacturing date
70
80
90
100
Vin (V)
TERMINALS FINISH
• e3 = Pure tin
PACKAGING
• Box of 15 pieces
KIT WITH SOFTWARE FOR DESIGN SUPPORT ON PLAC 100 TRANSFORMER
Document Number: 59054
3
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
PLAC 100
www.vishay.com
Vishay Sfernice
DIMENSIONSin millimeters (± 10)
255
48
210
FEATURES OF SOFTWARE
• Interactive
• Directly executable
• Compatible with all versions of WINDOWS
• Available on USB key
HARDWARE REQUIREMENTS
•
•
•
•
•
PC compatible, WINDOWS 2000, XP and VISTA
Minimum processor Intel P3 or equivalent
RAM 128 Mo minimum
Screen resolution 1024 x 768 minimum
Directly executable, no installation required
• English and French languages
• Designed solutions on PDF format
• Kit includes
- Software in USB key
- One part of each type (through hole)
- 12 female headers
WARNING: This software is a support to technical designers. User is responsible to validate the solution in its own configuration.
Document Number: 59054
4
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
PLAC 100
www.vishay.com
Vishay Sfernice
KIT WITH VISHAY AZTRONIC (c) 2007-2014 CONFIGURATION PLAC 100 - V1.22
INPUT DATA
Type of power supply:
• Flyback
• Forward
• Push-pull
• Bridge
• Half-bridge
Electrical data:
• Input voltage (V)
• Output voltage (V)
• Power (W)
• Frequency (kHz)
Note
• See also Application Note: www.vishay.com/doc?59057
OUTPUT DATA
PCB layout
Electrical data:
• Maximum duty cycle
• Ratio
• Primary inductance (μH)
• Input and output current (A)
• Balance of power losses (W)
• Winding resistance (Ω)
• Difference between temperature inside PLAC 100 and ambient temperature
The software allows to calculate all data for the choke inductance when power supply structure needs it.
Document Number: 59054
5
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
PLAC 100
www.vishay.com
Vishay Sfernice
SAP PART NUMBERING
P
L
MODEL
A
C
1
0
0
S
2
5
0
FORMAT
STYLE
TYPE
100
S = SMD
P = Pin through hole
UG = ungapped
100 = AL 100
160 = AL 160
250 = AL 250
400 = AL 400
630 = AL 630
KIT = one of each type (style P);
one USB key with software;
12 female headers
SPECIAL
NUMBER
(if applicable)
Given by
Vishay
for custom
design
Document Number: 59054
6
For technical questions, contact: [email protected]
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Revision: 11-Jan-16
Legal Disclaimer Notice
www.vishay.com
Vishay
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical
requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements
about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular
product with the properties described in the product specification is suitable for use in a particular application. Parameters
provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All
operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please
contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by
any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
Material Category Policy
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the
definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council
of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment
(EEE) - recast, unless otherwise specified as non-compliant.
Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that
all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU.
Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free
requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference
to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21
conform to JEDEC JS709A standards.
Revision: 02-Oct-12
1
Document Number: 91000