Custom Products www.vishay.com Vishay Dale Magnetic Components SWITCH MODE MAGNETICS CUSTOM DESIGN AND PRODUCTION Vishay Dale has extensive facilities for custom design and production of custom magnetics. Design applications include: • PWM, PSM and FM transformers • Pulse and trigger transformers • Test measurement transformers • Power transformers • Power, filter and switchmode inductors • Telecommunications/audio transformers Design input forms for the above design applications follow: PACKAGE DESIGN AND MATERIALS If you have your own electrical design we can add value by assisting you with selection of the most economical materials and efficient packaging design. Vishay Dale can provide designs to meet UL, CSA, IEEE and VDE requirements. Produced to your specifications for a wide range of high frequency applications including: Television, radio (2-way, scanners, AM/FM), satellite communication, cable TV systems, microwave, test equipment. AIR CORE INDUCTORS ELECTRICAL SPECIFICATIONS Frequency: To 500 MHz Current: 10 A maximum Temperature: To + 130 °C MECHANICAL SPECIFICATIONS INDUCTIVE PRODUCTS Winding: 1 to 32 turns, clockwise or counter-clockwise with variable pitch Wire gauge: #18 to #32 Leads: Automatically tinned. Various configurations available Coil inside diameter: 0.079" to 0.354" [2.01 mm to 8.99 mm] Coil length: Up to 1.26" [32.0 mm] Cannot find it in the catalog? Vishay Dale has the custom capability to design and produce a wide range of magnetic components to your requirements. POWER TRANSFORMERS 50 Hz to 400 Hz, VA ratings to 100 VA. Specialty models in low profile and PC mount. INDUCTORS Inductance values to 20 H, current ratings to 60 A. Capability of many styles including: Toroidal, laminated, E core, pot core, slug core, air core AUDIO TRANSFORMERS Coupling transformers and hybrid transformers available in PC mount, leadset and low profile TRANSFORMERS Switching magnetics, converter transformers, transformers, high voltage transformers Revision: 23-Jan-02 pulse Document Number: 34003 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale POWER TRANSFORMER DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ ELECTRICAL REQUIREMENTS Duty Cycle: __________ % Primary Input Voltage: 90 100 115 120 200 230 240 115/230 Other: ________ Protection (Resettable or Single Use): Thermal Fused Other: __________ Regulation: __________ % Agency Requirements: UL VDE CSA IEC Leakage Ind. (LI): __________ μH Approximate Output Power: __________ VA Minimum Line Frequency (Hz): 50 60 400 1K 100K 150K 250K Other: __________ Maximum Temperature Rise (°C): 10 20 30 40 50 Other: __________ Efficiency: __________ % Isolation Voltage: __________ VAC/VDC Interwinding Capacitance (Ciw): __________ pF SCHEMATIC Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Screen or Shield Outer Shield Thick: Thick: Material: Material: Other Requirements: Other Requirements: Other Requirements: Budgetary/Target Price: at pcs Pin Requirements PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ______ Encapsulated: Yes No Length (Max.): __________ Hermetically Sealed: Yes No Width (Max.): __________ Shielded:YesNoHeight (Max.):__________Temperature Class (°C):Grid Units: __________ 105 130 155 180 200 OTHER REQUIREMENTS PRIORITIZATION (1-HIGHEST) ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) ____________________ Size ____________________ Efficiency ____________________ Cost Revision: 23-Jan-02 Document Number: 34003 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale POWER TRANSFORMER DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ ELECTRICAL REQUIREMENTS Approximate Output Power: __________ VA Minimum Line Frequency (Hz): 50 60 400 1K 100K 150K 250K Other: __________ Maximum Temperature Rise (°C): 10 20 30 40 50 Other: __________ Efficiency: __________ % Isolation Voltage: __________ VAC/VDC Interwinding Capacitance (Ciw): __________ pF Duty Cycle: __________ % Primary Input Voltage: 90 100 115 120 200 230 240 115/230 Other: ________ Protection (Resettable or Single Use): Thermal Fused Other: __________ Regulation: __________ % Agency Requirements: UL VDE CSA IEC Leakage Ind. (LI): __________ μH SCHEMATIC Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Screen or Shield Outer Shield Thick: Thick: Material: Material: Other Requirements: Other Requirements: Other Requirements: Budgetary/Target Price: at pcs Pin Requirements PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ______ Encapsulated: Yes No Length (Max.): __________ Hermetically Sealed: Yes No Width (Max.): __________ Shielded:YesNoHeight (Max.):__________Temperature Class (°C):Grid Units: __________ 105 130 155 180 200 OTHER REQUIREMENTS PRIORITIZATION (1-HIGHEST) ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) ____________________ Size ____________________ Efficiency ____________________ Cost Revision: 23-Jan-02 Document Number: 34003 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale PWM, PSM, AND FM TRANSFORMER DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ ELECTRICAL REQUIREMENTS Primary Voltage __________ VAC/VDC Frequency: __________ Hz Isolation Voltage: ____________________ VAC/VDC Secondary Voltage __________ VAC/VDC Secondary Current __________ A (Max.) Duty Cycle: ____________ % Driver Current __________ A (Max.) Circuit Type: PWM PSM FM Other: _______________ Size of Storage Capacitors __________ F Driver Type: SCR FET PWM Other: _______________ Maximum Temperature Rise (°C): Protection (Resettable or Single Use): 10 20 30 40 50 Other __________ Thermal Fused Other __________ Build to Agency Requirements: UL VDE CSA IEC MIL-Spec _________________________________________________________ Certify to Agency Requirements: UL VDE CSA IEC MIL-Spec ________________________________________________________ Leakage L: __________ μH (Max.) Ciw: __________ pF (Max.) ET: __________ V-μs SCHEMATIC Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Voltage: Voltage: AC or DC Current: Current: RMS or Peak L: Rect: HW FW FWB Screen or Shield Outer Shield Thick: Thick: Material: Material: Other Requirements: Other Requirements: Other Requirements: Budgetary/Target Price: at pcs Pin Requirements PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ______ Encapsulated: Yes No Length (Max.): __________ Hermetically Sealed: Yes No Width (Max.): __________ Shielded:YesNoHeight (Max.):__________Temperature Class (°C):Grid Units: __________ 105 130 155 180 200 OTHER REQUIREMENTS ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) ____________________ Size ____________________ Efficiency ____________________ Cost PRIORITIZATION (1-HIGHEST) Revision: 23-Jan-02 Document Number: 34003 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale POWER, FILTER AND SWITCHMODE INDUCTOR DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ Application: Power/Energie or Filter/Frequency Selection ELECTRICAL REQUIREMENTS L:__________ H DC Bias:__________ ADC L at DC Bias:__________ H Q Min. at nominal L:__________ % of Saturation (Max.):__________ % AC Current or Voltage Level:__________ AAC or VAC DC Current or Voltage Level:__________ ADC or VDC Impedance: __________ at __________ Hz SCHEMATIC Frequency (Range): __________ Hz SRF: __________ Hz ET: __________ V-μs DCR (Max.): __________ Dielectric Range: __________ VAC/VDC Operating Temperature Range: __________ to __________ Maximum Temperature Rise (°C): 10 20 30 40 50 _____ BUCK AND BOOST INDUCTORS Voltage: AC or DC Current: RMS or Peak Other: Input Voltage V Output Voltage V Switching Frequency Hz Voltage: AC or DC Maximum DC Output Current A Current: RMS or Peak Minimum DC Output Current A Maximum Duty Cycle % Minimum Duty Cycle % AC Ripple % Other: Voltage: AC or DC Current: RMS or Peak Other: Voltage: AC or DC Current: RMS or Peak Budgetary/Target Price: at pcs Other: Outer Shield Screen or Shield Pin Requirements Thick: Thick: Material: Material: PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Vertical or Horizontal Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ________ Encapsulated: Yes No Inside Diameter (Min.):__________ Hermetically Sealed: Yes No Length (Max.): __________ Shielded:YesNoWidth (Max.):Temperature Class (°C):Grid Units: __________ Height (Max.): __________ OTHER REQUIREMENTS ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) 105 130 155 180 200 ____________________ Size ____________________ Efficiency ____________________ Cost PRIORITIZATION (1-HIGHEST) Revision: 23-Jan-02 Document Number: 34003 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale TELECOMMUNICATIONS/AUDIO TRANSFORMER DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ Application Type: Modem Audio xDSL ELECTRICAL REQUIREMENTS Power Rating:__________ W Primary Voltage:__________ VAC/VDC Primary Impedance:__________ Secondary Impedance:__________ Turns Ratio:__________ (if known) Isolation Voltage:__________ VAC or VDC DC Loop Current:__________ mADC Maximum Drive Level: __________ dbm VRMS Ref. Resistance: __________ Return Loss: __________ db (Min.) Leakage L: __________ µH (Max.) Ciw: __________ pF (Max.) Frequency Range: __________ Hz to __________ Hz Frequency Response: Ref. __________ Hz ± __________ db from __________ Hz to __________ Hz Insertion/Transducer Loss: ± __________ db (Max.) or ± __________ db at __________ Hz Longitudinal Transverse Balance: __________ db (Min.) from __________ Hz to __________ Hz __________ db (Min.) from __________ Hz to __________ Hz Crosstalk: __________ db or better from __________ Hz to __________ Hz w/__________ spacing Distortion: __________ % Maximum DCR: __________ SCHEMATIC Z: Z: L: L: DC current: Build for Certify to Agency Requirements: UL/CSA FCC BABT Other: Output: Single Push-Pull Z: Z: L: L: DC current: Output: Single Push-Pull Z: Z: L: L: DC current: Modem Specifications: V.22 V.29 V.32 V.34 V.90 Output: Single Push-Pull Z: Z: Budgetary/Target Price: L: L: at DC current: Screen or Shield pcs Output: Single Push-Pull Outer Shield Thick: Thick: Material: Material: Pin Requirements PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ________ Encapsulated: Yes No Inside Diameter (Min.):__________ Hermetically Sealed: Yes No Length (Max.): __________ Shielded:YesNoWidth (Max.):Temperature Class (°C):Grid Units: __________ Height (Max.): __________ OTHER REQUIREMENTS ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) 105 130 155 180 200 ____________________ Size ____________________ Efficiency ____________________ Cost PRIORITIZATION (1-HIGHEST) Revision: 23-Jan-02 Document Number: 34003 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale TEST AND MEASUREMENT TRANSFORMER DESIGN INFORMATION CONTACT INFORMATION Contact Person _____________________________________ E-Mail_______________________________________________ Phone # ______ - ______ - ______ Fax # ______ - ______ - ______ Company _____________________________ General Application of this product: _______________________________________________________________________________ ELECTRICAL REQUIREMENTS Primary Voltage: __________ VAC/VDC Primary Current Range: __________ Desired Secondary Voltage: __________ V Turns Ratio__________ (if known) Accuracy Required: __________ % Ratio Error: __________ at 10 % __________ at 100 % Dielectric Rating: __________ VAC/VDC Frequency Range: _______ Hz to _______ ref _______ Hz Load/Burden Resistance: __________ Isolation Voltage: ____________ VAC/VDC DC Current: ____________ mADC Maximum Phase Error Angle: _______________ at 10 % _______________ at 100 % Operating Temperature Range: ___________ to ___________ SCHEMATIC Voltage: Voltage: AC or DC Current: Current: RMS or Peak Other RL: Voltage: Voltage: AC or DC Current: Current: RMS or Peak Other RL: Voltage: Voltage: AC or DC Current: Current: RMS or Peak Other RL: Voltage: Voltage: AC or DC Current: Current: RMS or Peak Other RL: Screen or Shield Other Requirements: Other Requirements: Other Requirements: Budgetary/Target Price: Thick: Material: Material: pcs. Outer Shield Thick: at Pin Requirements PHYSICAL REQUIREMENTS Flame Retardant: Yes No Mounting Style: Vertical or Horizontal Standard Varnish: Yes No Thru Hole Surface Mount Flying Leads Other ________ Encapsulated: Yes No Inside Diameter (Min.):__________ Hermetically Sealed: Yes No Length (Max.): __________ Shielded:YesNoWidth (Max.):Temperature Class (°C):Grid Units: __________ Height (Max.): __________ OTHER REQUIREMENTS ____________________________________________________ ____________________________________________________ ____________________________________________________ _______________ (Continue on separate sheet if necessary) 105 130 155 180 200 ____________________ Size ____________________ Efficiency ____________________ Cost PRIORITIZATION (1-HIGHEST) Revision: 23-Jan-02 Document Number: 34003 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Custom Products www.vishay.com Vishay Dale CUSTOM DESIGN GRID Revision: 23-Jan-02 Document Number: 34003 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. 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We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000