LPS 800 www.vishay.com Vishay Sfernice Power Resistor for Mounting onto a Heatsink Thick Film Technology FEATURES • 800 W at 85 °C bottom case temperature • Wide resistance range: 0.3 to 900 k E24 series • Non inductive • Easy mounting • Low thermal radiation of the case • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 DIMENSIONS in millimeters 25.8 ± 1 LPS 800 I5U 5 % V2 60 25.2 21.2 15.2 ± 0.5 36 64.7 2 x M4 useful depth: 8 2 x Ø 4.2 Ø 20 13.6 34 57 Note • Tolerances unless stated: ± 0.2 mm STANDARD ELECTRICAL SPECIFICATIONS MODEL RESISTANCE RANGE RATED POWER P85 °C W LIMITING ELEMENT VOLTAGE UL V TOLERANCE ±% TEMPERATURE COEFFICIENT ± ppm/°C CRITICAL RESISTANCE () LPS 800 0.3 to 900K 800 5K 1, 2, 5, 10 150, 300, 500 31.25K MECHANICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Mechanical Protection Power Rating and Thermal Resistance Resistive Element Substrate Insulated case UL 94 V-0 Thick film Alumina End Connections Screws M4 Tightening Torque Connections 2 Nm Tightening Torque Heatsink Maximum Torque Weight 2 Nm 2.5 Nm 83 g ± 10 % Temperature Coefficient - 55 °C/175 °C Standard IEC 60115-1 Dielectric Strength IEC 60115-1, 1 min, 10 mA max. Lightning test 1.2/50 μs IEC 61000-4-5 Insulation Resistance ENVIRONMENTAL SPECIFICATIONS Inductance Temperature Range Partial Discharge (for LPS 800 D only) Climatic Category Revision: 20-Feb-15 -55 °C to 175 °C 55/175/56 800 W at +85 °C bottom case temperature RTH (j - c): 0.112 °C/W R 1 : ± 500 ppm/°C 1 < R 10 : ± 300 ppm/°C 10 < R: ± 150 ppm/°C 7 kVRMS or 12 kVRMS Until 12 kV 104 M 0.1 μH 100 pC/7 kV 10 pC/5 kV Other cases: Consult us Document Number: 50054 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 LPS 800 www.vishay.com Vishay Sfernice PERFORMANCE TESTS CONDITIONS REQUIREMENTS IEC 60115-1 1.5 x Pr/10 s Umax. UL = 5000 V ± (0.25 % + 0.05 ) IEC 60115-1/IEC 30068-2-14 Test Na 50 cycles -55 °C to +175 °C ± (0.5 % + 0.05 ) IEC 60115-1 1000 h (90/30) Pr at 85 °C ± (0.5 % + 0.05 ) IEC 60115-1 56 days RH 95 %/40 °C ± (0.5 % + 0.05 ) MIL STD 202 method 204 cond. D (10 g; 5/500 Hz) ± (0.25 % + 0.05 ) IEC 60115-1 (55/175/56) ± (1 % + 0.05 ) Momentary Overload Rapid Temperature Change Load Life Humidity (Steady State) Vibration Climatic Sequence RECOMMENDATIONS FOR MOUNTING ONTO A HEATSINK • Surfaces in contact must be carefully cleaned. • The heatsink must have an acceptable flatness: From 0.05 mm to 0.1 mm/100 mm. • Roughness of the heatsink must be around 6.3 μm. In order to improve thermal conductivity, surfaces in contact (alumina, heatsink) should be coated with a silicone grease (type Bluesil Past 340 from BlueStar Silicones) or a thermal film (type Q Pad II) easier and faster to install than the grease. • The fastening of the resistor to the heatsink is under pressure control of two screws tightened at 2 Nm for full power availability. LPS 800 Tightening Torque on Heatsink 2 Nm • The following accessories are supplied with each product: - 2 screws CHC M4 x 25 class 8.8 and 2 M4 contact lock washers for heatsink mounting - 2 screws TH M4 x 6/6 and 2 M4 contact lock washers for connections. CHOICE OF THE HEATSINK The user must choose the heatsink according to the working conditions of the component (power, room temperature). Maximum working temperature must not exceed 175 °C. The dissipated power is simply calculated by the following ratio: T P = ------------------------------------------------------------------------------------------R TH (j - c) + R TH (c - h) + R TH (h - a) P: Expressed in W T: Difference between maximum working temperature and room temperature RTH (j - c): Thermal resistance value measured between resistive layer and outer side of the resistor. It is the thermal resistance of the component: (see specifications environmental paragraph). RTH (c - h): Thermal resistance value measured between outer side of the resistor and upper side of the heatsink. This is the thermal resistance of the interface (grease, thermal pad), and the quality of the fastening device. RTH (h - a): Thermal resistance of the heatsink. Example: RTH (c - a) for LPS 800 power dissipation 180 W at +50 °C room temperature. T 175 °C - 50 °C = 125 °C T 125 RTH (j - c) + RTH (c - h) + RTH (h - a) = ----- = -------- = 0.69 °C/W P 180 RTH (j - c) = 0.112 °C/W RTH (c - h) + RTH (h - a) = 0.69 °C/W - 0.112 °C/W = 0.578 °C/W Revision: 20-Feb-15 Document Number: 50054 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 LPS 800 www.vishay.com Vishay Sfernice CONFIG. 4: AIR COOLING HEATSINK P207/250 AND THERMAL PAD Q-PAD II CONFIG. 1: WATER COOLING HEATSINK CP15 AND THERMAL GREASE BLUESIL PAST 340 CONFIG. 2: AIR COOLING HEATSINK P207/250 AND THERMAL GREASE BLUESIL PAST 340 CONFIG. 3: WATER COOLING HEATSINK CP15 AND THERMAL PAD Q-PAD II Power dissipation (W) 710 282 307 180 T° resistive element (°C) 175 175 175 175 RTH (j - c) max. (°C/W) 0.112 0.112 0.112 0.112 RTH (c - h) typ. (°C/W) 0.05 0.13 0.34 0.43 RTH (h - a) max. (°C/W) 0.059 0.29 0.059 0.29 18 25 18 25 Fluid T° (°C) Notes • Configuration 1: Water cooling heatsink CP15 from Lytron (304 mm x 95.3 mm x 8 mm) with water flow rate 4 LPM and thermal grease Bluesil Past 340 from BlueStar silicones. • Configuration 2: Air cooling heatsink P207/250 from Semikron (250 mm x 200 mm x 72 mm) and thermal grease Bluesil Past 340 from BlueStar silicones. • Configuration 3: Water cooling heatsink CP15 from Lytron (304 mm x 95.3 mm x 8 mm) with water flow rate 4 LPM and thermal pad Q-Pad II from Berquist. • Configuration 4: Air cooling heatsink P207/250 from Semikron (250 mm x 200 mm x 72 mm) and thermal pad Q-Pad II from Berquist. OVERLOADS POWER RATING In any case the applied voltage must be lower than UL = 5000 V. Short time overload: 1.5 x Pr/10 s Accidental overload: The values indicated on the following graph are applicable to resistors in air or mounted onto a heatsink. The temperature of the case should be maintained within the limits specified in the following figure. To optimize the thermal conduction, contacting surfaces should be coated with silicone grease or thermal film, and heatsink mounting screws tightened to 2 Nm. ENERGY CURVE RATED DISSIPATION IN % 10 000 ENERGY IN J 1000 100 10 1 100 80 60 40 20 0 0.1 0.0001 0.001 0.01 0.1 1 10 100 0 50 85 100 150 175 200 BOTTOM CASE TEMPERATURE IN °C 1000 OVERLOAD DURATION IN ms MARKING POWER CURVE Series, style, ohmic value (in ), tolerance (in %), manufacturing date, Vishay Sfernice trademark. 10 000 POWER IN kW 1000 PACKAGING Box of 15 units 100 10 1 0.0001 0.001 0.01 0.1 1 10 100 1000 OVERLOAD DURATION IN ms Revision: 20-Feb-15 Document Number: 50054 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 LPS 800 www.vishay.com Vishay Sfernice ORDERING INFORMATION LPS 800 100 k ±1% xxx BO15 e MODEL STYLE RESISTANCE VALUE TOLERANCE CUSTOM DESIGN PACKAGING LEAD (Pb)-FREE ±1% ±2% ±5% ± 10 % Optional on request: Special TCR, shape etc. GLOBAL PART NUMBER INFORMATION L GLOBAL MODEL LPS 800 Revision: 20-Feb-15 P S 0 8 0 0 H 4 7 R 0 J B DIELECTRIC OHMIC VALUE TOLERANCE PACKAGING SPECIAL L = Dielectric strength 7 kV H = Dielectric strength 12 kV D = Partial discharge 100 pC/7 kV and 10 pC/5 kV The first three digits are significant figures and the last digit specifies the number of zeros to follow. R designates decimal point. 48R7 = 48.7 47R0 = 47 1001 = 1 k 4R70 = 4.7 R240 = 0.24 F=1% G=2% J=5% K = 10 % B = Box 15 pieces As applicable ZAx Document Number: 50054 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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