Ultrathin Dual 2.5A or Single 5A µModule Regulator Fits on the Backside of PCBs, Allowing Space on the Topside for Digital ICs Design Note 546 Sam Young, Afshin Odabaee Introduction The top side of a typical system board, such as a PCIe card, is densely populated with FPGAs/ASICs/ microprocessors, transceivers, connectors, memory ICs and DC/DC regulators, while the backside is often unused. This is a common side effect of the significant difference in top vs back side height restrictions, where board specifications may allow topside devices to reach a few centimeters, but restrict backside packages to less than 2.3mm. What if functions usually found on the topside, such as DC/DC regulator circuits could be thinner and moved to the bottom? Real estate on top would be available for expanding memory or enhancing the board/given the additional top side space. Flexible Dual Supply in a Simple <0.5cm2 Footprint The LTM4622 has a wide input voltage range of 3.6V to 20V, and it can be configured to operate down to 3.1V for operation from a 3.3V input supply. It regulates two voltages for a compact multi-rail solution, where each output can supply up to 2.5A (3A peak) and is capable of precisely regulating 0.6V to 5.5V within ±1.5% maximum total DC output voltage error over line, load and temperature. For higher output current up to 5A, simply tie the outputs for current sharing. The LTM®4622 is a dual 2.5A, or single two-phase 5A, output step-down µModule® (power module) regulator in a 6.25mm × 6.25mm × 1.82mm ultrathin LGA package. At nearly the height of a soldered down 1206 case size capacitor, its ultralow height allows mounting on the backside of a PCB, freeing space on the topside of the board. The thin profile allows it to meet demanding height restrictions such as those required by PCIe and advanced mezzanine cards in embedded computing systems. Figure 1 shows the LTM4622 circuit in a typical dual output application, illustrating the compact solution size. Efficiency and power loss for the circuit operating at 12V input are shown in Figure 2. VIN 3.6V TO 20V 4.7µF 25V The LTM4622 requires only three ceramic capacitors and two resistors to complete a solution occupying less than 1cm2 single-sided or 0.5cm2 on a doublesided PCB. Reliable High Performance Regulation The LTM4622 features a controlled on-time current mode architecture for a fast transient response and L, LT, LTC, LTM, Linear Technology, the Linear logo and µModule are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners. PGOOD1 PGOOD2 VIN VOUT1 RUN1 LTM4622 VOUT2 RUN2 INTVCC SYNC/MODE ACTUAL SIZE 47µF 47µF COMP1 COMP2 TRACK/SS1 FB1 TRACK/SS2 FREQ GND FB2 60.4k VOUT1 1.5V, 2.5A VOUT2 1.2V, 2.5A 40.2k dn546 F01 Figure 1. Typical Application: 1.5V/2.5A, 1.2V/2.5A Dual 12/15/546 86 its two outputs to be combined in parallel for load currents up to 5A. 1.0 84 0.8 EFFICIENCY 80 78 0.6 76 74 0.4 POWER LOSS 72 70 Figures 5 and 6 demonstrate the thermal and current sharing performance of the LTM4622 when configured for two-phase current sharing, generating a 3.3V output at 5A (16.5W) from a 5V input. 0.2 1.2V, 1MHz 1.5V, 1MHz 68 66 POWER LOSS (W) EFFICIENCY (%) 82 0 0.5 1.0 1.5 LOAD CURRENT (A) 2.0 0 2.5 dn546 F02 Figure 2. Efficiency, Power Loss at 12V Input (Figure 1 Design) Figures 3 and 4 demonstrate the fast transient and prebias start-up performance for the 1.5V output rail of the Figure 1 circuit. VOUT 100mV/DIV AC-COUPLED Figure 5. VIN = 5V, VOUT = 3.3V/5A, TA = 25°C Thermals 3.0 CURRENT EACH CHANNEL (A) loop stability over a wide voltage range. It provides short-circuit, overvoltage and overtemperature protection and ensures monotonic output voltage ramping with tracking, soft-start and the ability to start into a prebiased output. It places no limitation on input supply slew rate. 2.5 2.0 1.5 CHANNEL 2 1.0 CHANNEL 1 0.5 0 0 3 1 2 4 TOTAL LOAD CURRENT (A) 5 dn546 F06 LOAD STEP 1A/DIV dn546 F03 Figure 3. Load Step Response (Figure 1 Design) [12V Input, 1.5V Output, 1.25A to 2.5A] VOUT 1V/DIV RUN 10V/DIV dn546 F04 Figure 4. 12VIN, 1.8VOUT Start-Up into Prebiased Output Parallel Operation for Higher Current Applications The LTM4622's current mode architecture yields reliable cycle-by-cycle current monitoring, allowing Data Sheet Download www.linear.com/LTM4622 Linear Technology Corporation Figure 6. Accurate Current Sharing Over the Entire Load Range [VIN = 5V, VOUT = 3.3V at 5A] Mirrored Layout for Smaller PCB but Higher Power The LTM4622’s pin configuration is organized symmetrically. So for higher current applications where two LTM4622s can be paralleled for up to 10AOUT, one device can be on the topside of PCB and the other mirrored on the bottom side, minimizing PCB area while increasing output power and power density. Conclusion The ultrathin LTM4622 makes it possible to put a high performance regulator for single and multi-rail applications on the backside of a PCB, or into tight spaces on the topside. Its wide operating range, features and compact solution size make it a highly flexible and robust solution. For applications help, call (408) 432-1900, Ext. 2463 DN546 LT/AP 1215 111K • PRINTED IN THE USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2015