Evaluation Kit Evaluation Kit for FS50R07W1E3_B11A EASYKIT AUX DRIVES The Evaluation Kit “EASYKIT AUX DRIVES” is a DC/AC inverter system for the Easy Automotive Power Module FS50R07W1E3_B11A. It is designed for driving 3ph motors up to 5kW from DC supply voltages < 450V. The documentation includes the circuit design, layout data, etc. and enables an accelerated start towards your air conditioning compressor (HVAC), oilpump, or similar auxiliary drives applications in your xEV system. Key Features Evaluation Kit based on Easy 1B automotive package Inverter for 3ph induction machines Up to 450V DCL voltages Over current and short circuit detection Two simple steps are required before the system is ready for evaluation: DCL overvoltage and under voltage lockout Mount system on a cooling plate 3x low side current sensor Connect 8–18V/2A supply, < 450V HV supply and a 3ph induction machine 3x phase voltage and 1x DCL voltage sensor (or alternative load) Module DCB temperature sensor (via NTC) Control PCB temperature sensor (via NTC) The required steps and control modes are explained in detail in the documentation. HighSpeed CAN Communication (1MBit/s) Optional PWM controlled 15V FAN output Part (< 400 mA continuous) Description FS50R07W1E3_B11A Easy 1B Automotive B6-bridge with IGBT3 and Emitter Controlled Diode 3 650V/50A 2ED020I12FA EiceDriver™ 2A Dual Channel Gate Driver SAK-XC2768X 16/32-bit Single-Chip Microcontroller TLE8250G CAN Transceiver BSO604NS2 Dual 55V, 35mΩ OptiMOS™ TLE7274-2D 5V LDO linear voltage regulator T7509 1) SMD Gate Driver Supply Transformers 1:1.1; 5mm clearance/creepage 3 Implemented Operating Modes –– Mode1: motor running, fixed output frequency –– Mode2 (Jumper): CAN controlled mode –– Mode3 (Jumper): Single pulse switching test Evaluation Kit includes Power Board B32776G4406+000 1) 450V 40µF MKP foil DCL Capacitor Control Board 1) Components from TDK/Epcos: [email protected] CD (Documentation, Software, Design Files) EASYKIT AUX DRIVES Power Board Easy 1B Automotive FS50R07W1E3_B11A 3-ph Motor HV Supply System < 450V 2ED Driver Shunt Ampl 2ED Driver Comp Shunt Ampl 2ED Driver Comp Shunt Ampl Voltage Amplifiers Comp Comp 5V CAN iSD FAN Microcontroller XC27768X DC 8 ... 18V 15V DC DC DC DC DC Low Voltage High Voltage Isolation www.infineon.com/autoeasy Control Board Evaluation Kit Evaluation Kit for F4-50R07W1H3_B11A EASYKIT DCDC The Evaluation Kit “EASYKIT DCDC” is a DC/DC converter system for the Easy Automotive Power Module F4-50R07W1H3_B11A. It is designed to power 14V loads up to 170A from a high voltage supply net. Key Features Evaluation Kit based on Easy 1B automotive package Isolated 100kHz Full Bridge Phase The F4-50R07W1H3_B11A is a cost efficient solution for automotive applications based on HighSpeed IGBT3 and Rapid Diode 650V, which is driven in the Full Bridge Phase Shift ZVT converter topology at 100kHz. Shift Converter Excellent cost/performance ratio due to HighSpeed IGBT3 and Rapid Diode Low system BOM (e.g. no resonating Two simple steps are required before the system is ready for evaluation: Mount system on a cooling plate Connect 8–18V/2A supply, < 350V HV supply and a 14V/< 170A load The required steps and control modes are explained in detail in the documentation. Part Description F4-50R07W1H3_B11A Easy 1B Automotive H-Bridge with High Speed IGBT3 and Rapid Diode 650V 1ED020I12FA EiceDriver™ 2A Single Channel Gate Driver IPB180N08S4-02 80V 2.2mΩ OptiMOS™ in TO263-7 2ED020I12FA EiceDriver™ 2A Dual Channel Gate Driver CeraLink™ SP/PF1) PressFIT Ceramic Ripple Suppressor Vmax = 450V; Ceff = 10µF T6973 1) 3kW Phase Shift ZVT Transformer 9:1 T7509 1) SMD Gate Driver Supply Transformers 1:1.1; 5mm clearance/creepage T7078 1) SMD Current Sense Transformer 1:100; 5mm clearance/creepage T7921-51 inductance, no active components in sec side snubber, …) Synchronous Rectification Wide Input Voltage Range (160 … 350V with 9:1 transformer) Output currents up to 170A @14V Up to 93% efficiency incl. all aux supplies High efficiency over wide operating conditions(temperature, output current, input voltages) Evaluation Kit includes DC/DC converter board CD (Documentation, Software, Design Files) Output Inductor L = 2.1µH; Isat = 170A 1) 1) Components from TDK/Epcos: [email protected] EASYKIT DCDC Easy 1B H-Bridge EPCOS Transformer HV Supply System © EPCOS AG 2012/S RD Munich 12V Supply System 160–350V Passive Current Transformer Isolation Barrier 1ED Driver 1ED Driver 1ED Driver 1ED Driver Current Transformer Controller 2ED Driver 2ED Driver Aux SMPS © EPCOS AG 2012/S RD Munich Before using the EasyKITs please read and understand the manual and safety warnings carefully. Published by Infineon Technologies AG 85579 Neubiberg, Germany © 2012 Infineon Technologies AG. All Rights Reserved. Visit us: www.infineon.com Order Number: B136-H9760-X-X-7600 Date: 10 / 2012 Attention please! The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values stated herein and/ or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements components may contain dangerous substances. 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