ReelSmart Crimp Die Selection Guide

Reel Smart™ CA-800EZ Applicator Crimp Die Selection Guide
Crimp Die Wire
Part
Range
Number (AWG)
22-18
CD-800-1
22-16
16-14
CD-800-2
18-14
12-10
CD-800-3
14-10
16-12
Reel Smart Part Number
Prefix
Initial Crimp Shut
CA-800 Height (in.
Setting
+.004)
PV, PN, PNF, DV-MB, DNF-M
E5
0.120
DV-B
C5
0.110
BSN
E5
0.120
BSP
E3
0.120
PV, PN, PNF, DV-MB, DNF-M
E5
0.132
DV-B
B5
0.120
BSN
E5
0.132
Spare Part Number
Solder Slug
Dia. (in.)
Upper Die
Cutter
Punch
Lower Die
0.188
TD13471C06
TD13483C02
TD17755B01
0.188
TD13473C05
TD13486C03
TD17756B01
0.188
TD13475C06
TD13489C02
TD17757B01
BSP
E3
0.132
PV, PN, PNF, DV, DNF-M
E5
0.175
DV-M
C5
0.167
DV-C
E5
0.175
PV12, PN12
E5
0.175
E5
0.102
0.188
TD13833C06
TD13505C02
TD17758B01
E5
0.108
0.188
TD13634C05
TD13508C02
TD17759B01
DNF-FIB, DNF-FIM,
DNF-FIMB, DNF-LPB
DNF-FIB, DNF-FIM,
DNF-FIMB, DNF-LPB
CD-800-4
22-18
CD-800-5
16-14
CD-800-6
22-18
DNF-FIBX
F5
0.102
0.188
TD13652C04
TD13499C02
TD17760B01
22-18
DNF-110FIB, DNF-111FIB,
DNF-112FIB
E5
0.088
0.125
TD13477C05
TD13492C03
TD17761B01
16-14
DNF-FIBX, DNF-FIMX,
DNF-LPBX
F5
0.108
0.188
TD13481C06
TD13502C03
TD17762B01
22-18
DNF-FIMX
E5
0.104
CD-800-9
22-14
DNFR-FIB
E5
0.071
0.125
TD13479C05
TD13495C02
TD17763B01
CD-800-10
22-18
F5
0.106
0.188
TD13633C06
TD16233C02
TD17758B01
CD-800-11
16-14
G5
0.116
0.188
TD13634C05
TD16243C01
TD17759B01
CD-800-12
22-18
DPF-110FIB, DPF-111FIB
E5
0.088
0.125
TD13477C05
TD16235C02
TD17761B01
CD-800-13
12-10
DNF-FIB, DPF-FIB
E5
0.127
0.188
TD19116C03
TD19115C05
TD19424B01
22-18
DNG-FL
C3
0.095
16-14
DNG-FL
F7
0.109
0.125
TD22943C01
TD22944C01
TD22960B01
CD-800-15
22-18
DNG-FB
E5
0.090
0.188
TD22945C01
TD22946C01
TD22961B01
CD-800-16
16-14
DNG-FB
E5
0.106
0.188
TD22947C01
TD22948C01
TD22962B01
CD-800-17
12-10
BSN
E5
0.172
0.188
TD23601C01
TD23600C01
TD23612B01
CD-800-18
12-10
DNF-FIMB
E5
0.175
0.188
TD13475C06
TD23773C01
TD17757B01
CD-800-7
CD-800-8
CD-800-14
DPF-FIB, DPF-FIM,
DPF-FIMB, DPF-LPB
DPF-FIM, DPF-FIMB,
DPF-FIB, DPF-LPB
Refer to CA800 Operation Manual No. PA19651A02 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA-800EZ Applicator Crimp Die Selection Guide
For Metric Terminals
Crimp Die
Part
Number
Wire
Range
(mm2)
CD-800-1
0,5 - 1,0
CD-800-2
CD-800-3
1,5 - 2,5
4,0 - 6,0
CD-800-4
0,5 - 1,0
CD-800-5
1,5 - 2,5
CD-800-6
0,5 - 1,0
CD-800-7
0,5 - 1,0
Reel Smart Part Number
Prefix
Initial
CA-800
Setting
Crimp Shut
Height (mm
+.10)
PMV, PMN, PMNF, DMV-MB,
DMNF-M, BSMN,BSMP
E5
3,05
DMV-B
C5
2,79
PMV, PMN, PMNF, DMNF-M,
BSMP, DMV-MB, BSMN
E5
3,35
DMV-B
B5
3,05
PMV, PMN, PMNF
C5
4,24
DMV-M, DMNF-M
B5
4,14
DMV
D5
4,34
E5
DMNF-FIM, DMNF-FIMB,
DMNF-FIB
DMNF-FIB, DMNF-FIM, DMNFFIMB
DMNF-FIBX
DMNF-28AFIB, DMNF-28BFIB,
DMNF-28CFIB
Solder
Slug Dia.
(mm)
Upper Die
Spare Parts
Cutter
Punch
Lower Die
4,78
TD13471C06
TD13483C02
TD17755B01
4,78
TD13473C05
TD13486C03
TD17756B01
4,78
TD13475C06
TD13489C02
TD17757B01
2,59
4,78
TD13833C06
TD13505C02
TD17758B01
E5
2,74
4,78
TD13634C05
TD13508C02
TD17759B01
F5
2,59
4,78
TD13652C04
TD13499C02
TD17760B01
E5
2,24
3,18
TD13477C05
TD13492C03
TD17761B01
4,78
TD13481C06
TD13502C03
TD17762B01
3,18
TD13479C05
TD13495C02
TD17763B01
0,5 - 1,0
DMNF-FIMX
E5
2,64
1,5 - 2,5
DMNF-FIBX, DMNF-LPBX,
DMNF-FIMX
F5
2,74
0,5 - 1,0
DMNFR-FIB
E5
1,80
1,5 - 2,5
DMNFR-FIB
E5
1,80
CD-800-10
0,5 - 1,0
DMPF-FIB, DMPF-FIM, DMPFFIMB
F5
2,66
4,78
TD13633C06
TD16233C02
TD17758B01
CD-800-11
1,5 - 2,5
DMPF-FIB, DMPF-FIM, DMPFFIMB
G5
2,95
4,78
TD13634C05
TD16243C01
TD17759B01
CD-800-12
0,5 - 1,0
DMPF-28AFIB, DMPF-28BFIB
D5
2,13
3,18
TD13477C05
TD16235C02
TD17761B01
CD-800-13
4,0 - 6,0
DMNF-FIB, DMPF-FIB
E5
3,23
4,78
TD19116C03
TD19115C05
TD19424B01
0,5 - 1,0
DMNG-FL
C3
2,41
3,18
TD22943C01
TD22944C01
TD22960B01
1,5 - 2,5
DMNG-FL
F7
2,77
CD-800-15
0,5 - 1,0
DMNG-FB
E5
2,29
4,78
TD22945C01
TD22946C01
TD22961B01
CD-800-16
1,5 - 2,5
DMNG-FB
E5
2,66
4,78
TD22947C01
TD22948C01
TD22962B01
CD-800-17
4,0 - 6,0
BSMN
E5
4,37
4,78
TD23601C01
TD23600C01
TD23612B01
CD-800-8
CD-800-9
CD-800-14
Refer to CA800 Operation Manual No. PA19651A02 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA9 Applicator Crimp Die Selection Guide
Crimp Die
Part
Number
Wire
Range
(AWG)
Reel Smart Part Number
Prefix
Initial
CA9
Setting
Crimp Shut
Height +.004
in. (±.10 mm)
Spare Part Number
Solder Slug Dia.
in. (mm)
Upper Die
Cutter
Punch
Lower Die
.188 (4.78)
TD24129C01
TD24139C01
TD24149C01
.188 (4.78)
TD24130C01
TD24140C01
TD23712C01
.188 (4.78)
TD24131C01
TD24141C01
TD23713C01
22 - 18
PV, PN, PNF, DV-MB, DNF-M
E5
22 - 16
BSN
E5
22 - 18
DV-B
C5
.110 (2.79)
22 - 16
BSP
E3
.120 (3.05)
16 - 14
PV, PN, PNF, DV-MB, DNF-M
E5
.132 (3.35)
18 - 14
BSN
E5
.132 (3.35)
16 - 14
DV-B
B5
.120 (3.05)
18 - 14
BSP
E3
.132 (3.35)
12 - 10
PV, PN, PNF, DV, DNF-M
E5
.175 (4.45)
14 - 10
DV-C
E5
.175 (4.45)
16 - 12
PV12, PN12
E5
.175 (4.45)
12 - 10
DV-M
C5
.167 (4.24)
22 - 18
22 - 18
16 - 14
16 - 14
22 - 18
DNF-FIB, DNF-LPB
DNF-FIM, DNF-FIMB
DNF-FIB, DNF-LPB
DNF-FIM, DNF-FIMB
DNF-FIBX
E5
.102 (2.59)
.188 (4.78)
TD24132C01
TD24142C01
TD24150C01
E5
.108 (2.74)
.188 (4.78)
TD24133C01
TD24143C01
TD24151C01
F5
.102 (2.59)
.188 (4.78)
TD23700C01
TD23683C01
TD23716C01
22 - 18
DNF-110FIB, DNF-111FIB,
DNF-112FIB
E5
.088 (2.24)
.125 (3.18)
TD23701C02
TD23684C01
TD23717C01
16 - 14
DNF-FIBX, DNF-LPBX
F5
.108 (2.74)
22 - 18
DNF-FIMX
E5
.104 (2.64)
.188 (4.78)
TD23702C01
TD23685C01
TD23718C01
16 - 14
DNF-FIMX
F5
.108 (2.74)
CD9-9C
22 - 14
DNFR-FIB
E5
.071 (1.80)
.125 (3.18)
TD23703C01
TD23686C01
TD23719C01
CD9-10A
CD9-10B
CD9-11A
CD9-11B
22 - 18
22 - 18
16 - 14
16 - 14
DPF-FIB, DPF-LPB
DPF-FIM, DPF-FIMB
DPF-FIB, DPF-LPB
DPF-FIM, DPF-FIMB
F5
.106 (2.66)
.188 (4.78)
TD24132C01
TD24144C01
TD24150C01
G5
.116 (2.95)
.188 (4.78)
TD24133C01
TD23688C01
TD24151C01
CD9-12A
22 - 18
DPF-110FIB, DPF-111FIB
E5
.088 (2.24)
.125 (3.18)
TD23701C02
TD23689C01
TD23717C01
CD9-13B
12 - 10
DNF-FIB, DPF-FIB
E5
.127 (3.23)
.188 (4.78)
TD24134C01
TD24145C01
TD24152C01
22 - 18
DNG-FL
C3
.095 (2.41)
16 - 14
DNG-FL
F7
.109 (2.77)
.125 (3.18)
TD23705C01
TD23691C01
TD23721C01
CD9-15A
22-18
DNG-FB
E5
.090 (2.29)
.188 (4.78)
TD24135C01
TD24146C01
TD24153C01
CD9-16A
16-14
DNG-FB
E5
.106 (2.66)
.188 (4.78)
TD24136C01
TD24147C01
TD24154C01
CD9-17B
12-10
BSN
E5
.172 (4.37)
.188 (4.78)
TD24110C01
TD24109C01
TD24111C01,
TD24112C01
CD9-18B
12-10
DNF-FIMB
E5
.175 (4.45)
.188 (4.78)
TD24131C01
TD23766C01
TD23713C01
CD9-1A, B
CD9-2A, B
CD9-3B
CD9-4A
CD9-4B
CD9-5A
CD9-5B
CD9-6B
CD9-7A
CD9-8B
CD9-14A
.120 (3.05))
Refer to CA9 Operation Manual No. PA23998A01 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.
ReelSmart™ CA10 Applicator Crimp Die Selection Guide
Crimp
Die Part
Number
CD10-1
CD10-2
CD10-3
Wire Range
Reel Smart Part Number
Prefix
Crimp Shut
Initial CA10
Height +.004 in.
Setting
(±.10 mm)
AWG
mm2
20
0,5
FSD75, FS75
J
0.037 (0.94)
18
0,75
FSD76, FD76
D
0.046 (1.17)
18
1,0
FSD77, FS77
D
0.045 (1.14)
16
1,5
FSD78, FS78
U
0.059 (1.50)
14
2,5
FSD80, FS80
U
0.068 (1.73)
Spare Part Number
Upper Die
Lower Die
TD25390C01
TD25392C01
TD25412C01
TD25414C01
TD25419C01
TD25420C01
Refer to CA10 Operation Manual No. PA25428A01 for additional instructions regarding changing crimp dies, dial settings, and shut height adjustments.