HV9805
120VAC Off-Line LED Driver
Evaluation Board
User’s Guide
2015 Microchip Technology Inc.
DS40001785A
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ISBN: 978-1-63277-149-0
QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS40001785A-page 2
Microchip received ISO/TS-16949:2009 certification for its worldwide
headquarters, design and wafer fabrication facilities in Chandler and
Tempe, Arizona; Gresham, Oregon and design centers in California
and India. The Company’s quality system processes and procedures
are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping
devices, Serial EEPROMs, microperipherals, nonvolatile memory and
analog products. In addition, Microchip’s quality system for the design
and manufacture of development systems is ISO 9001:2000 certified.
2015 Microchip Technology Inc.
Object of Declaration: HV9805 120VAC Off-Line LED Driver Evaluation Board
2015 Microchip Technology Inc.
DS40001785A-page 3
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
NOTES:
2015 Microchip Technology Inc.
DS40001785A-page 4
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7
Introduction.......................................................................................................................... 7
Document Layout ................................................................................................................ 7
Conventions Used in this Guide .......................................................................................... 8
Recommended Reading...................................................................................................... 9
The Microchip Web Site ...................................................................................................... 9
Customer Support ............................................................................................................... 9
Revision History................................................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................................. 11
1.2 HV9805 Device Short Overview ................................................................................. 11
1.2.1 HV9805 Device Key Features ................................................................................... 12
1.2.2 Two-Stage Topology: ................................................................................................ 13
1.3 What Does the HV9805 120VAC Off-Line LED Driver Evaluation Board Do? ............ 13
1.4 What is Included in the HV9805 120VAC Off-Line LED Driver Evaluation Board Kit? 14
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................................. 15
2.1.1 Board Features .......................................................................................................... 15
2.2 Getting Started ........................................................................................................... 16
2.2.1 Powering the Evaluation Board ................................................................................. 16
2.3 How does the HV9805 120VAC Off-Line LED Driver Evaluation Board Work? .......... 17
2.4 Board Testing, Test Points Waveforms and Overall Measured Parameters .............. 19
2.4.1 Board Testing ............................................................................................................ 19
2.4.2 Test Points Waveforms ............................................................................................. 19
2.4.3 Overall Measured Parameters ................................................................................... 24
Appendix A. Schematic and Layouts
A.1 Introduction ................................................................................................................ 27
A.2 Board – Schematic ..................................................................................................... 28
A.3 Board – Top Silk ......................................................................................................... 29
A.4 Board – Top Copper ................................................................................................... 29
A.5 Board – Bottom Copper ............................................................................................. 30
Appendix B. Bill of Materials (BOM)
Worldwide Sales and Service .................................................................................... 34
2015 Microchip Technology Inc.
DS40001785A-page 5
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
NOTES:
DS40001785A-page 6
2015 Microchip Technology Inc.
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
HV9805 120VAC Off-Line LED Driver Evaluation Board. Items discussed in this chapter
include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Revision History
DOCUMENT LAYOUT
This document describes how to use the HV9805 120VAC Off-Line LED Driver
Evaluation Board as a development tool for specific applications driven by HV9805.
The document is organized as follows:
• Chapter 1. “Product Overview” – Important information about the HV9805
120VAC Off-Line LED Driver Evaluation Board.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the evaluation board, how to operate and test it.
• Appendix A. “Schematic and Layouts” – Shows the schematic and layout
diagrams for the HV9805 120VAC Off-Line LED Driver Evaluation Board.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
HV9805 120VAC Off-Line LED Driver Evaluation Board.
2015 Microchip Technology Inc.
DS40001785A-page 7
HV9805 120VAC Off-Line LED Driver Evaluation Board
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS40001785A-page 8
Examples
File>Save
Press <Enter>, <F1>
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
2015 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use HV9805 120VAC Off-Line LED Driver Evaluation Board. Another useful document is listed below. The following Microchip document
is available and recommended as supplemental reference resources.
HV9805 Data Sheet, Off-Line LED Driver with True DC Output Current (DS20005374)
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest
software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at:
http://www.microchip.com/support.
REVISION HISTORY
Revision A (March 2015)
This is the initial release of this document.
2015 Microchip Technology Inc.
DS40001785A-page 9
HV9805 120VAC Off-Line LED Driver Evaluation Board
NOTES:
DS40001785A-page 10
2015 Microchip Technology Inc.
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
This chapter provides an overview of the HV9805 120VAC Off-Line LED Driver
Evaluation Board and covers the following topics:
• HV9805 Device Short Overview
• What Does the HV9805 120VAC Off-Line LED Driver Evaluation Board Do?
• What is Included in the HV9805 120VAC Off-Line LED Driver Evaluation Board
Kit?
1.2
HV9805 DEVICE SHORT OVERVIEW
The HV9805 driver integrated circuit (IC) is targeted at general light-emitting diode
(LED) lighting products, such as LED lamps and LED lighting fixtures with an
approximate maximum power rating of 25W at 120VAC and 50W at 230VAC.
A two-stage topology provides true constant current drive for the LED load while
drawing mains power with a high power factor. The first stage, a Boundary Conduction
mode boost converter, transfers power from the AC line to a second stage, with a high
power factor and high efficiency.
The second stage, a linear regulator arranged for operation with low overhead voltage,
transfers power from the first stage to the LED load with true constant current and
protects the LED load from overvoltage that may pass from mains to the output of the
first stage.
The IC is particularly geared to drive a high-voltage LED load. An LED load arranged
as a high-voltage load is capable of offering cost advantages in terms of heat
management and optics.
The boost converter employs a cascode switch for high-speed switching and
convenient generation of the VDD supply. The control device of the cascode switch is
integrated into the HV9805 and is rated for a peak current of 0.7A.
The current for powering the VDD supply is derived by way of an internal connection to
the cascode switch.
Applications that require lower load voltage can be accommodated by adapting the first
stage to the SEPIC topology.
2015 Microchip Technology Inc.
DS40001785A-page 11
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
1.2.1
HV9805 Device Key Features
• Provides true DC light, and protects load from line voltage transients
• Driver topology includes:
- Boundary Conduction Mode (BCM) Boost Converter with Power Factor
Correction
a) High Power Factor (0.98 typical)
b) High Efficiency (90% typical)
- Linear Post-Regulator with Low Overhead Voltage
a) Zero LED Current/Brightness Ripple
b) Overvoltage Protection for LEDs
c) High Efficiency
d) ±4% Temperature Reference Accuracy
• Simple VDD Supply:
- No Auxiliary Winding Required
• Boost Converter Cascode Switch:
- Internal Switch rated at 700 mA peak
- Supports up to 25W at 120VAC
- Supports up to 50W at 230VAC
• Compatibility with SEPIC Topology for Low Output Voltage Applications
• Available Package: 10-Lead MSOP
LBST
DBST
RBST
CBUS
MBST
LED
ZBST
CREC
CBST
RBVT
AC
RBVB
CBVS
RHVT
RHVB
ZDRV
ZHVS
CVAL
10
RCSH
RLBS
RVAL
RCSL
3
CSH
DRV
CSL
VDD
DNVAL
RCSH = RCSA + RVAL
FIGURE 1-1:
DS40001785A-page 12
4
HVS
CRG
MCRX
7
HV9805
2
1
RCSL = RCSA
8
BVS
GND
HVR
9
5
CRS
RCRS
RHVX
CVDD
6
CHVY
CHVX
Typical HV9805 Off-Line LED Driver Circuit.
2015 Microchip Technology Inc.
Product Overview
1.2.2
Two-Stage Topology:
The two-stage topology of the HV9805 device consists of:
• Boundary Conduction Mode (BCM) and Power Factor Correction (PFC) Boost
Converter
• LED Side Linear Regulator
1.2.2.1
FIRST STAGE: BCM PFC BOOST CONVERTER
• Produce a DC bus voltage VBUS with high efficiency, (95%)
• With 100 Hz (120 Hz) ripple and slow regulation (10 Hz BW)
• Direct connection of HV LEDs to the bus results in
- Relatively large LED current ripple
- Direct exposure of LEDs to line voltage transients
1.2.2.2
SECOND STAGE: LINEAR REGULATOR IN SERIES WITH LED LOAD
•
•
•
•
•
Arranged as a constant current regulator with fast response (>1 kHz)
LED current is true DC
LEDs are protected from line overvoltage
Linear regulator lowers efficiency only 2%
Continuous Current Regulator (CCR) maintains the headroom voltage VHDR at a
low value (~ 6V)
• Uses the smallest electrolytic capacitors possible (efficiency versus cost trade-off)
• Smooth DC LED current, CCR rejects the larger bus voltage ripple
AC
FIGURE 1-2:
2015 Microchip Technology Inc.
Principal Diagram, Two-Stage Topology.
DS40001785A-page 13
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
1.3
WHAT DOES THE HV9805 120VAC OFF-LINE LED DRIVER EVALUATION
BOARD DO?
The HV9805 120VAC Off-Line LED Driver Evaluation Board is used to evaluate and
demonstrate the Microchip HV9805 device in the following topology: a 215V – 265V
output Boost Converter application followed by a LED-side linear current regulator,
supplied from the mains 120VAC, to drive a string of 70 – 90 LEDs .
The HV9805 120VAC Off-Line LED Driver Evaluation Board was developed to help
engineers reduce the cycle time of product design.
1.4
WHAT IS INCLUDED IN THE HV9805 120VAC OFF-LINE LED DRIVER
EVALUATION BOARD KIT?
The HV9805 120VAC Off-Line LED Driver Evaluation Board kit includes:
• HV9805 120VAC Off-Line LED Driver Evaluation Board (ADM00651)
• Information Sheet
DS40001785A-page 14
2015 Microchip Technology Inc.
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Chapter 2. Installation and Operation
2.1
INTRODUCTION
The HV9805 control IC provides true current drive for LED lamps and fixtures by way
of a simple two-stage power supply topology comprised of a boundary mode (BCM)
boost converter and a linear constant current regulator. The constant current regulator
removes the influence of bus voltage variation on the LED load operating and current,
and protects the LED load from potentially damaging transients that may originate from
mains overvoltage events. The IC is targeted at designs operating at a single line
voltage, such as 120VAC or 230VAC, and thus, does not support designs for the
universal input voltage range. The efficiency of the constant current regulator is
maximized by minimizing the DC component of the headroom voltage.
2.1.1
Board Features
The HV9805 120VAC Off-Line LED Driver Evaluation Board has the following features:
•
•
•
•
•
Input Voltage: 120VAC ±15%, at 60 Hz Typical
Output Current: 90 mA ±5%
Efficiency: over 90%
Switching Frequency: up to 135 kHz
Output LED String Voltage: 240V (nom)
2015 Microchip Technology Inc.
DS40001785A-page 15
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
2.2
GETTING STARTED
The HV9805 120VAC Off-Line LED Driver Evaluation Board is fully assembled and
tested to evaluate and demonstrate the HV9805 LED driver.
2.2.1
Powering the Evaluation Board
The board is connected directly to 120VAC. A variable AC power supply is needed for
testing and evaluation in the laboratory. The power supply requires an output capability
of at least 1A and a voltage range from 0 to 150VAC. This can be obtained from an
autotransformer supplied from the mains or an electronic AC/AC power supply (for
example, the Chroma ATE Inc. 61500 series).
The power connectors are listed here:
• The input connectors, J1 and J2, are placed on the left side of the board and
marked 120VAC ~, as shown in Figure 2-1.
• The output connectors, J3 and J4, are called LED+ and LED- and are located on
the right side of the board.
V1Meter
+
Electronic
LED Load/
Configurable
LED Load
Board
–
~
Adjustable
120VAC
Power
Supply
~
FIGURE 2-1:
V2Meter
Connection Diagram.
To power the board, follow these steps:
1. Connect the power at J1, 120VAC~ and J2, 120VAC~ terminals of the board.
2. Connect a voltmeter and the LED string at J3 (LED+) and J4 (LED-) connectors,
as shown in Figure 2-1. The LED string can be formed with 70 to 90 LED cells (3
LEDs in parallel), 80 mA SMD LED, 280 mW. An example is shown in Figure 2-2.
LED LOAD
1
2
3
4
5
----------------------------------
LED cells
1
2853
FIGURE 2-2:
DS40001785A-page 16
0
LED -
1
LED +
9
2853
2853
2853
2853
LED Load String Example.
2015 Microchip Technology Inc.
Installation and Operation
2.3
HOW DOES THE HV9805 120VAC OFF-LINE LED DRIVER EVALUATION
BOARD WORK?
The board was designed to supply by means of a common mode filter, a rectifier, a
boost converter followed by a linear regulator, both conducted by the HV9805 driver,
directly from the 120VAC mains and an LED load with constant current, also controlling
the power factor. The topology used in this evaluation board is a Boundary Conduction
Mode (BCM) boost converter followed by a linear current regulator on the LED side in
order to assure true current and high efficiency.
The HV9805 device has the following regulators:
•
•
•
•
The VDD regulator, which is inside the chip (only the filter capacitor is outside)
The LED current regulator
The headroom voltage regulator
The line current waveform regulator
The LED current can be programmed using Equation 2-1.
EQUATION 2-1:
SENSE RESISTORS RELATIONSHIP
V REF , CCR = I LED RCRS
Where:
VREF, CCR
=
1.0V (at 100% current level)
ILED
=
LED current
RCRS
=
Resistor's value is selected by the designer
If:
ILED
=
90 mA
Then:
RCRS
=
11.11Ω
Choose:
R11A
=
R11B = 22Ω = 2 × RCRS
EXAMPLE 2-1:
The headroom voltage is programmed to the desired level using Equation 2-2.
EQUATION 2-2:
THE DESIRED DC LEVEL OF HEADROOM VOLTAGE
V REF , HVR = V HDC K DIV
R HVB
K DIV = --------------------------------------R HVB + R HVT
Where:
VREF, HVR
=
1.25V
VHDC
=
DC level of the headroom voltage
KDIV
=
Attenuation of the headroom voltage divider
RHVT, RHVB
=
Top and bottom resistor of the headroom voltage divider
EXAMPLE 2-2:
For:
Then:
VHDC
=
4V
KDIV
=
1.25/4 = 0.3125
RHVT/RHVB
=
2.2
Then:
RHVB
=
10 kΩ
Choose:
RHVT
=
22 kΩ
Therefore:
2015 Microchip Technology Inc.
DS40001785A-page 17
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
The DC level of the bus voltage is regulated to be the total sum of the DC level of the
headroom voltage and the operating voltage of the LED load, and will thereby vary
during operation with changes in the forward voltage of the LED load.
EXAMPLE 2-3:
If an 80 LEDs string is used, a forward voltage drop on each LED of 3V is assumed.
Then, the Bus Voltage level will be:
VDC = 80 × 3 + VHDC = 240 + 4 = 244VDC
Note:
In order to have a good valley detection, choose an LED string voltage
bigger by 20 to 30V than the peak input voltage (which is usually 138VAC).
In this condition, the minimum LED load voltage is
VLED MIN = 20 + 1.41 × 138 = 215VDC
The power dissipation of the LED current regulator must be low, so the DC level of the
headroom voltage (VHDC) will be minimized, the dissipation being calculated using
Equation 2-3.
EQUATION 2-3:
THE POWER DISSIPATION OF THE LED CURRENT
REGULATOR
P DIS = ILED V HDC
Where:
PDIS
=
Power dissipation of the current LED regulator
ILED
=
LED current
VHDC
=
DC level of the headroom voltage
PDIS
=
0.090A × 4V= 0.36W
The output voltage of the control amplifier provides the on-time reference for the boost
converter control circuitry, according to Equation 2-4.
EQUATION 2-4:
THE ON-TIME REFERENCE FOR THE BOOST CONVERTER
CONTROL (TON)
T ON = K HVR V HVR
Where:
DS40001785A-page 18
TON
=
On-time reference signal from the headroom voltage regulator
KHVR
=
Gain of the on-time modulator
VHVR
=
5V
KHVR
=
2.2 µs/V
TON
=
5 × 2.2 µs = 11 µs
2015 Microchip Technology Inc.
Installation and Operation
2.4
BOARD TESTING, TEST POINTS WAVEFORMS AND OVERALL MEASURED
PARAMETERS
2.4.1
Board Testing
To start testing the evaluation board follow the next steps:
1. Power the board at 120VAC.
2. Check that the voltmeter indicates the LED load voltage (do not overcome
270VDC).
3. With a power supply of 120VAC, verify whether the current regulated through the
LED strings is about 90 mA (by means of an ampere-meter connected in series
with the LEDs).
The following steps are possible if a variable AC power supply or an autotransformer
is available:
4. Set the power supply to 100VAC and verify whether the output current on the LED
side stays regulated (IOUT ~90 mA).
5. Set the power supply to 150VAC and verify whether the output current on the LED
side stays regulated (IOUT ~90 mA). Also, check that the voltage stays regulated
on V2, near the value 240V.
2.4.2
Test Points Waveforms
The board has several test points that help engineers to analyze the switch node's
waveforms of HV9805 device output:
TABLE 2-1:
TEST POINTS
Test Point
TP1
Description
Boost inductor (L3) voltage
TP2
Rectified line voltage VDC
TP3
Bus voltage sense (BVS pin voltage)
TP4 (SW)
The voltage on switching node (DRV pin) of the HV9805 device
TP5
Inductor current sense voltage
TP6
VDD voltage on IC (VDD pin voltage), (6.5 to 8 V)
TP7
Gate control voltage (CRG pin) of the linear regulator
TP8
The LED current sense (CRS pin)
TP10
GND
TP11 – TP12 LED string voltage
TP13
High-voltage sense (HVS pin voltage)
The regulated headroom voltage is approximately 8V, in order to reduce the losses on
the linear regulator.
2015 Microchip Technology Inc.
DS40001785A-page 19
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
The signal waveforms from the significant points of the design are presented in
Figures 2-3 – 2-11.
FIGURE 2-3:
Boost Inductor Voltage (TP1) and DRV Pin Voltage (TP4),
Working on the Lower Side of the Sinus Wave Input Voltage.
FIGURE 2-4:
Boost Inductor Voltage (TP1) and DRV Pin Voltage (TP4),
Working on the Upper Side of the Sinus Wave Input Voltage.
DS40001785A-page 20
2015 Microchip Technology Inc.
Installation and Operation
FIGURE 2-5:
Operation Mode.
LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
FIGURE 2-6:
Startup Mode.
LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
2015 Microchip Technology Inc.
DS40001785A-page 21
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 22
FIGURE 2-7:
Stop Mode.
LED Load Voltage (TP12 – TP13) and DRV Pin Voltage (TP4) in
FIGURE 2-8:
Input Voltage and Input Current, Phase Look.
2015 Microchip Technology Inc.
Installation and Operation
FIGURE 2-9:
Mode.
DC Line Voltage (TP2) and DRV Pin Voltage (TP4) in Operation
FIGURE 2-10:
HV9805 Supply Voltage (VDD pin, TP6) and Control Gate Voltage
(TP7 CRG PIN) at Startup Mode.
2015 Microchip Technology Inc.
DS40001785A-page 23
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
FIGURE 2-11:
HV9805 Supply Voltage (VDD pin, TP6) and Control Gate Voltage
(TP7 CRG PIN) at Stop Mode.
2.4.3
Overall Measured Parameters
LED Current, ILED (mA)
The overall parameters of the Evaluation Board are presented in Figures 2-12 – 2-16.
100
90
80
70
60
50
40
30
20
10
0
90
100
110
120
130
140
150
160
Input Voltage (VRMS)
FIGURE 2-12:
DS40001785A-page 24
Variation of the LED Current Vs. Mains Input Voltage.
2015 Microchip Technology Inc.
Installation and Operation
300
Input Current (mA506)
250
200
150
100
50
0
90
100
110
120
130
140
150
160
150
160
Input Voltage (VRMS)
FIGURE 2-13:
Variation of Input Current and Input Voltage.
Total Harmonic Distorsion (%)
3
2.5
2
1.5
1
0.5
0
90
100
110
120
130
140
Input Voltage (VRMS)
FIGURE 2-14:
2015 Microchip Technology Inc.
Total Harmonic Distortion (THD) and Input Voltage.
DS40001785A-page 25
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
95.00
Efficiency (%)
90.00
85.00
80.00
75.00
70.00
65.00
60.00
90
Power Factor
FIGURE 2-15:
100
110
120
130
Input Voltage (VRMS)
140
150
160
Efficiency and Input Voltage.
1
0.98
0.96
0.94
0.92
0.9
0.88
0.86
0.84
0.82
0.8
90
100
110
120
130
140
150
160
Input Voltage (VRMS)
FIGURE 2-16:
DS40001785A-page 26
Power Factor (PF) and Input Voltage.
2015 Microchip Technology Inc.
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Appendix A. Schematic and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for the HV9805 120VAC
Off-Line LED Driver Evaluation Board.
•
•
•
•
Board – Schematic
Board – Top Silk
Board – Top Copper
Board – Bottom Copper
2015 Microchip Technology Inc.
DS40001785A-page 27
BOARD – SCHEMATIC
C4
220n
200VAC
B32561J6224k
150k
0805
1%
R6A
R6
R6B
LD1
C22
10pF
1kV
1206
18V
4
3
TP PAD PCB 1.6x1
R9B
2015 Microchip Technology Inc.
OSTVI022152
R1
R8
200R
0805
1%
10k
0805
1%
TP10
TP PAD PCB 1.6x1
18V
OSTVI022152
LED -
R1C
1M
0805
1%
Z1
C7
R3
14.7k
0805
1%
GND
IC1
HV9805
1
2
3
4
5
GND
GND
TP13
R12
22k
0805
1%
R13
10k
0805
1%
D2
4.7V
VDD
CSL
CSH
HVS
HVR
DRV
GND
BVS
CRG
CRS
GND
TP7
10
9
8
7
6
GND
2
TP PAD PCB 1.6x1
M2
1
BSP130
3
TP PAD PCB 1.6x1
R2
1k
0805
1%
3
1
GND
J2
10k
0805
1%
J4
TP8
DN1
1
TP LOOP Tin
OSTVI022152
200R
0805
1%
2
TP PAD PCB 1.6x1
F1
TR5 383 2A
J1
R10
TP12
3R
1%
TP9
1 2
R4
LED +
1M
0805
1%
TP6
1
2
TP5
S07K175
1 2
TP3
TP PAD PCB 1.6x1
1k
1%
1206
MOV1
MF72-200D9
IPD50R399CP
TP4
R22
C2
NTC1
GND
M1
0.01uF
50V
0805
GND
3R
1%
GND
2
Z2
0.1uF
50V
0805
GREEN
OSTVI022152
R1A
1M
0805
1%
TP PAD PCB 1.6x1
C10
S07K175
R9A
47uF
350V
EEV-EB2V470M
3
150k
0805
1%
CMC1
SRF0905/2.2m
C8A
47uF
350V
R1B
499k
1206
1%
R7
MOV2
C8
EEV-EB2V470M
499k
1206
1%
1
100nF
200VAC
B32561J6104K189
2 1
STTH1L06A
1A / 600V
R5
150k
0805
1%
100nF
200VAC
B32561J6104K189
J3
2 1
1
BR1
MB6S
C3
1.5 mH
MSS1210-155KEB
TP11
TP PAD PCB 1.6x1
1000u
D1
4
L1
TP1
L3
TP PAD PCB 1.6x1
2
3
TP2
3
1.5 mH
MSS1210-155KEB
1
L2
BAV99
GNDGND
C1
10uF
25V
1206
GND
C6
10uF
25V
1206
GND
C11
0.1uF
50V
0805
GND
R11A
22R
1206
1%
C12
2.2uF
16V
0805
GND
GND
GND
R11B
22R
1206
1%
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
DS40001785A-page 28
A.2
Schematic and Layouts
A.3
BOARD – TOP SILK
A.4
BOARD – TOP COPPER
2015 Microchip Technology Inc.
DS40001785A-page 29
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
A.5
BOARD – BOTTOM COPPER
DS40001785A-page 30
2015 Microchip Technology Inc.
HV9805 120VAC OFF-LINE
LED DRIVER EVALUATION
BOARD USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1:
Qty.
BILL OF MATERIALS (BOM)
Reference
Description
Manufacturer
Part Number
1
BR1
IC RECT BRIDGE 0.5A 600V Fairchild Semiconductor®
4SOIC
MB6S
2
C1, C6
CAP CER 10 μF 25V 10%
X7R SMD 1206
Samsung
Electro-Mechanics America, Inc.
CL31B106KAHNFNE
2
C2, C3
Film Capacitors 0.1 μF 400V
10%
EPCOS AG
B32561J6104K
1
C4
Film Capacitors 0.22 μF 400V EPCOS AG
10%
B32561J6224K
1
C7
CAP CER 10 nF 50V 10%
X7R SMD 0805
1
C8, C8A
CAP ALUM 47 μF 350V SMD Panasonic® – ECG
EEV-EB2V470M
2
C10, C11
CAP CER 0.1 μF 50V 10%
X7R SMD 0805
Yageo Corporation
CC0805KRX7R9BB104
1
C12
CAP CER 2.2 μF 16V 10%
X7R SMD 0805
TDK Corporation
C2012X7R1C225K125AB
1
C22
CAP CER 10 pF 1 kV 10%
C0G SMD 1206
Kemet
C1206C100KDGACTU
1
CMC1
INDUCTOR COMMON
MODE 2000 UH 0.6A
Bourns®, Inc.
SRF0905-202Y
1
D1
Diode UltraFast 1A 600V
80 ns SMA
STMicroelectronics
STTH1L06A
1
D2
DIODE ZENER 4.7V 350 MW Fairchild Semiconductor
SOT23-3
BZX84C4V7
1
DN1
DIODE ARRAY GP 70V 200
MA SOT23-3
Fairchild Semiconductor
BAV99
1
F1
FUSE BOARD MOUNT 2A
300VAC RAD
Littelfuse®
38312000000
1
IC1
High Voltage LED Driver
Microchip Technology Inc.
HV9805MG-G
4
J1, J2, J3,
J4
CON TERMINAL 5.08 mm
16A
PHOENIX CONTACT
MKDSN2, 5/2-5.08
2
L1, L2
Power Inductor 1500 μH 10% Coilcraft
0.81 A
MSS1210-155KEB
1
L3
FIXED IND 1000 µH 0.9A
1200 mΩ
Würth Elektronik
7687709102
1
LD1
DIO LED GREEN 2V 30 mA
120 mcd Diffuse SMD 0805
Avago Technologies
HSMM-C170
1
M1
MOSFET N-CH 550V 9A
TO-252
Infineon Technologies AG
IPD50R399CP-ND
1
M2
MOSFET N-CH 300V 350 MA NXP Semiconductors
SC73
Note 1:
Kemet®
C0805C103K5RACTU
BSP130
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
2015 Microchip Technology Inc.
DS40001785A-page 31
HV9805 120VAC Off-Line LED Driver Evaluation Board User’s Guide
TABLE B-1:
Qty.
BILL OF MATERIALS (BOM) (CONTINUED)
Reference
Description
Manufacturer
Part Number
2
MOV1,
MOV2
VARISTOR 243V 1.2 KA
DISC 7 MM
EPCOS AG
S07K175
1
NTC1
CURRENT LIMITER INRSH
200Ω 20%
Cantherm
MF72-200D9
1
PCB
HV9805 120VAC Off-Line LED Microchip Technology Inc.
Driver Evaluation Board –
Printed Circuit Board
04-10387
2
R1, R4
RES 200R 1% 1/8W SMD
0805
RC0805FR-07200RL
Yageo Corporation
1
R2
RES 1k 1% 1/10W SMD 0805 Yageo Corporation
RC0805FR-071KL
1
R3
RES TKF 14.7k 1% 1/8W
SMD 0805
Yageo Corporation
RC0805FR-0714K7L
3
R5, R6, R7
RES 100k 1% 1/8W SMD
0805
Panasonic – ECG
RC0805FR-07100KL
1
R12
RES 22k 1% 1/8W SMD 0805 Yageo Corporation
RC0805FR-0722KL
4
R13, R8,
R10
RES 10k 1% 1/16W SMD
0805
Yageo Corporation
RC0805FR-0710KL
1
R22
RES 1k 1% 1/4W SMD 1206
Yageo Corporation
RC1206FR-071KL
3
R1 A, R1B,
R1C
RES 1M 1% 1/8W SMD 0805 Yageo Corporation
RC0805FR-071ML
2
R6A, R6B
RES TKF 499k 1% 1/4W SMD Yageo Corporation
1206
RC1206FR-07499KL
2
R9A, R9B
RES TKF 3R 1% 1/4W SMD
1206
RC0805FR-073R01L
2
R11A,
R11B
RES 22R 1% 1/2W SMD 1206 Yageo Corporation
RC1206FR-0722RL
1
TP10
CON TP LOOP Tin SMD
Harwin Plc.
S1751-46R
2
Z1, Z2
DIODE ZENER 18V 500 MW
SOD123
Fairchild Semiconductor
MMSZ5248B
Note 1:
Yageo Corporation
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
DS40001785A-page 32
2015 Microchip Technology Inc.
Bill of Materials (BOM)
NOTES:
2015 Microchip Technology Inc.
DS40001785A-page 33
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Tel: 81-6-6152-7160
Fax: 81-6-6152-9310
Japan - Tokyo
Tel: 81-3-6880- 3770
Fax: 81-3-6880-3771
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Tel: 82-53-744-4301
Fax: 82-53-744-4302
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Tel: 852-2943-5100
Fax: 852-2401-3431
Korea - Seoul
Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
China - Nanjing
Tel: 86-25-8473-2460
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Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857
Fax: 60-3-6201-9859
Detroit
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Tel: 248-848-4000
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Tel: 86-532-8502-7355
Fax: 86-532-8502-7205
Malaysia - Penang
Tel: 60-4-227-8870
Fax: 60-4-227-4068
Houston, TX
Tel: 281-894-5983
China - Shanghai
Tel: 86-21-5407-5533
Fax: 86-21-5407-5066
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Tel: 63-2-634-9065
Fax: 63-2-634-9069
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Tel: 65-6334-8870
Fax: 65-6334-8850
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Tel: 86-755-8864-2200
Fax: 86-755-8203-1760
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Tel: 886-3-5778-366
Fax: 886-3-5770-955
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Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
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Tel: 886-7-213-7828
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Fax: 972-818-2924
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Fax: 317-773-5453
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Fax: 949-462-9608
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Tel: 631-435-6000
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Tel: 408-735-9110
Canada - Toronto
Tel: 905-673-0699
Fax: 905-673-6509
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Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
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Tel: 49-89-627-144-0
Fax: 49-89-627-144-44
Germany - Pforzheim
Tel: 49-7231-424750
Italy - Milan
Tel: 39-0331-742611
Fax: 39-0331-466781
Italy - Venice
Tel: 39-049-7625286
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Tel: 31-416-690399
Fax: 31-416-690340
Poland - Warsaw
Tel: 48-22-3325737
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Tel: 44-118-921-5800
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Tel: 886-2-2508-8600
Fax: 886-2-2508-0102
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Tel: 66-2-694-1351
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01/27/15
DS40001785A-page 34
2015 Microchip Technology Inc.