Sample Test Data HWB Series HWB060S-15 Ultra-low Noise Power Supply (60 W, Single-Output) General Description The HWB series employs proprietary LLC type resonantmode circuits. These low price, ultra-low noise (ripple voltage, conducted emissions, and noise electric field strength) power supplies have a built-in propriety resonant-mode hybrid IC and transformer. Sample Test Conditions Input Voltage, VIN Min. (V) Nom. (V) 85 Features and Benefits 100 Max. (V) 240 264 Load Current, ILOAD • Ripple noise: less than 5 mVP-P • Conduction noise: lower than Class-B of CISPR by 20 DdB • Radiation noise: Complies with Class-B of CISPR • Leakage current: 50 μA or less for medical use • Safety mark for medical use: EN60601-1 3rd edition • Safety standards: UL1950, CSA950, EN60950, and CE marking • World-wide input range • Parallel operation Output Voltage (V) Min. (A) Nom. (A) Max. (A) 15 0 5.2 5.2 Model Number Key Table HWB [NNN] [A] –[NN] [–AA] [–A] Appear only if options selected Option 2, C: Cover Option 1 M: (Medical) low leakage R: Remote on/off RM: Remote on/off and low leakage Nominal total rated output voltage Output channels D: Dual S: Single Nominal total rated output wattage Series identifier, for example, “HWB” for HWB series Sample Test Circuit Diagram 4 5 7 A W A V 3 6 1 Key 8 Load Power Supply 2 Oscilloscope Description Remarks – Measuring instrument Output voltage is measured with a digital multimeter 1 Variable autotransformer – 2 Isolation transformer – 3 Circuit breaker – 4, 7 Ammeter – 5 Watt meter – 6 Volt meter – 8 Shunt resistor – CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. http://www.sanken-ele.co.jp/en/ February 27, 2013 HWB060S-15 List of Tables 1. Input Characteristics 3 Input Current Input Power Power Factor Efficiency Inrush Current Leakage Current (Standard Model) Leakage Current (Medical Equipment Model) Minimum Input Voltage for Voltage Output Hold-Up Time 2. Output Characteristics 4. Environment Tests 14 Vibration (Non-Operating) Power-On at High Temperature Power-On at Low Temperature Shock 5. Noise Tolerance Characteristics 7 Output Setting Voltage Input/Output Voltage Change Fluctuation Temperature Drift Warm-Up Drift Total Regulation Ripple Voltage Ripple Noise Voltage Output Voltage Variable Range 3. Protection Characteristics Overvoltage Protection Reset Time 15 AC Line Noise Lightning Surge Electrostatic Discharge 6. Other Characteristics 16 Withstand Voltage (Standard Model) Leakage Current at Withstand Voltage (Standard Model) Withstand Voltage (Medical Equipment Model) Leakage Current at Withstand Voltage (Medical Equipment Model) Insulation Resistance 7. Output under Dynamic Load 11 Overcurrent Protection 17 Output Voltage at TA = –10°C Output Voltage at TA = 60°C List of Figures 1. Input Current 2. Power Factor 3. Efficiency 4. Inrush Current 5. Inrush Current Operation 6. Leakage Current 7. Hold-Up Time 8. Output Voltage Accuracy 9. Output Voltage Rising 10. Output Voltage Falling CHD40001-008B00-TD 3 4 4 5 5 6 6 7 8 8 11. Warm-Up Drift 12. Ripple Voltage 13. Ripple Noise Voltage 14. Overcurrent Protection 15. Overvoltage Protection 16. Overvoltage Protection Operation 17. Start-Up Time 18. Conduction Noise 100 V 19. Conduction Noise 240 V 20. Dynamic Load SANKEN ELECTRIC CO., LTD. 9 9 10 11 12 12 13 15 15 17 2 February 27, 2013 HWB060S-15 Table 1. Input Characteristics (At TA = 25°C) Conditions Test Item Test Results Specification Remarks 1.8 A/1.0 A Figure 1 VIN ILOAD VIN = 100 V VIN = 240 V Input Current Nom Nom 1.26 A 0.59 A Input Power Nom Nom 90.53 W 87.62 W – – – Power Factor Nom Nom 0.718 0.624 – – Figure 2 – Efficiency Nom Nom 86.10% 88.96% – 85% (typ) Figure 3 Inrush Current Nom Nom 16.40 A 27.20 A – 30 A/ 60 A Figure 4 Leakage Current (Standard Model) Nom Nom 0.049 mA at 60 Hz 0.120 mA at 60 Hz R = 1.5 kΩ, C = 0.15 μF 0.25 mA Figure 6 Leakage Current (Medical Equipment Model) Nom Nom 0.019 mA at 60 Hz 0.046 mA at 60 Hz R = 1.5 kΩ, C = 0.15 μF 50 μA – – Min – – On = 46.02 V Off = 8.69 V – – – Nom – – On = 62.00 V Off = 58.67 V – – – Nom – – 40 ms at TA = 25°C 20 ms Figure 7 Minimum Input Voltage for Voltage Output Hold-Up Time Figure 1. Input Current (By Load Current) Input Voltage Output Temperature Remarks 85 to 264 VAC 15 V, 40% to 100% TA = 25°C – 1.60 Input Current(A) 1.40 1.20 1.00 Vin=85V 0.80 Vin=100V 0.60 Vin=240V 0.40 Vin=264V 0.20 0.00 2.08 CHD40001-008B00-TD 3.12 4.16 Load Current(A) SANKEN ELECTRIC CO., LTD. 5.2 3 February 27, 2013 HWB060S-15 Figure 2. Power Factor (By Load Current) Input Voltage Output Temperature Remarks 85 to 264 VAC 15 V, 40% to 100% TA = 25°C – 0.80 0.70 Power Factor 0.60 0.50 Vin=85V 0.40 Vin=100V 0.30 Vin=240V Vin=264V 0.20 0.10 0.00 2.08 3.12 4.16 Load Current(A) 5.2 Figure 3. Efficiency (By Load Current) Input Voltage Output Temperature Remarks 85 to 264 VAC 15 V, 20% to 100% TA = 25°C – Efficiency(%) 100 90 80 70 60 50 40 30 20 10 0 Vin=85V Vin=100V Vin=240V Vin=264V 1.04 CHD40001-008B00-TD 2.08 3.12 Load Current(A) 4.16 SANKEN ELECTRIC CO., LTD. 5.2 4 February 27, 2013 HWB060S-15 Figure 4. Inrush Current (By Input Voltage) Input Voltage Output Temperature 100 to 240 VAC 15 V, 5.2 A TA = 25°C Remarks Cold start 30 Inrush Current(A) 25 20 15 10 5 0 100 Input Voltage(V) 240 Figure 5. Inrush Current Operation Input Voltage Output Temperature VIN =240 V IOUT = 5.2 A TA = 25°C Remarks Inrush Current: 10 A /div., time = 2 ms /div. 27.2 A 0A CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 5 February 27, 2013 HWB060S-15 Figure 6. Leakage Current (By Load Current) Input Voltage Output Temperature 120 to 240 VAC 15 V, 5.2 A TA = 25°C Remarks R = 1.5 kΩ, C = 0.15 μF 0.14 Leakage Current(mA) 0.12 0.10 0.08 0.06 0.04 0.02 0.00 120 Input Voltage(V) 240 Figure 7. Hold-Up Time (By Load Current) Output Temperature Remarks 100 to 240 VAC 15 V, 20% to 100% TA = –10°C to 60°C – Hold up Time (ms) Input Voltage 500 450 400 350 300 250 200 150 100 50 0 Ta=- 10°C Vin=100V Ta=- 10°C Vin=240V Ta=25°C Vin=100V Ta=25°C Vin=240V Ta=60°C Vin=100V Ta=60°C Vin=240V 1.04 CHD40001-008B00-TD 2.6 Load Current(A) 5.2 SANKEN ELECTRIC CO., LTD. 6 February 27, 2013 HWB060S-15 Table 2. Output Characteristics (At TA = 25°C) Conditions Test Results VIN ILOAD 15 V Specification Remarks Output Setting Voltage Nom Nom –11 mV – – Input/Output Voltage Change Fluctuation Min Min 14.988 V – Max Max 15.003 V – Note 1, Figure 8 Temperature Drift Nom Nom –21 mV to +13 mV – Note 1, Figure 8 Warm-Up Drift Nom Nom –19 mV – Note 1, Figure 11 – – 14.948 V 14.550 V – – 15.016 V 15.450 V Ripple Voltage Nom Nom 1.5 mV at TA = 25°C 5 mV Note 2, Figure 12 Ripple Noise Voltage Nom Nom 2.7 mV at TA = 25°C 10 mV Note 3, Figure 13 Output Voltage Variable Range Min Min 13.04 V 14.25 V – Max Max 19.05 V 16.5 V – Test Item Total Regulation Note 1 1. Total Regulation (output regulation) is the sum of: Input/Output Voltage Change Fluctuation, Temperature Drift, and Warm-Up Drift. 2. Used probe = Ripple Voltage 1:1. 3. Used probe = Ripple Noise Voltage 1:1. Figure 8. Output Voltage Accuracy (By Load Current) Input Voltage Output Temperature Remarks 100 to 240 VAC 15 V, 0% to 100% TA = –10°C to 60°C – 15.03 Output Voltage (V) 15.02 15.01 15.00 Ta=- 10°C Vin=100V 14.99 Ta=- 10°C Vin=240V 14.98 Ta=25°C Vin=100V 14.97 Ta=25°C Vin=240V 14.96 Ta=60°C Vin=100V 14.95 Ta=60°C Vin=240V 14.94 0 CHD40001-008B00-TD 2.08 3.12 Load Current(A) 4.16 5.2 SANKEN ELECTRIC CO., LTD. 7 February 27, 2013 HWB060S-15 Figure 9. Output Voltage Rising Input Voltage Output VIN =100 V IOUT = 5.2 A Temperature TA = 25°C Remarks Input Voltage: 200 V /div., Output Voltage: 5 V /div., time = 100 ms /div. 0V Input Voltage Output Voltage 0V Figure 10. Output Voltage Falling Input Voltage Output VIN =100 V IOUT = 5.2 A Temperature TA = 25°C Remarks Input Voltage: 200 V /div., Output Voltage: 5 V /div., time = 20 ms /div. 0V Input Voltage Output Voltage 0V CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 8 February 27, 2013 HWB060S-15 Figure 11. Warm-Up Drift Input Voltage Output Temperature Remarks 100 VAC 15 V, 5.2 A TA = 25°C – 15.450 Output Voltage (V) 15.350 15.250 15.150 15.050 14.950 14.850 14.750 14.650 14.550 0:00 0:01 0:03 0:05 0:10 1:00 Warm- Up Time(Hour) 2:00 8:00 Figure 12. Ripple Voltage (By Load Current) Input Voltage Output Temperature Remarks 100 VAC 15 V, 40% to 100% TA = –10°C to 60°C – 3.0 Ripple Voltage(mV) 2.5 2.0 Ta=- 10°C 1.5 Ta=25°C 1.0 Ta=60°C 0.5 0.0 2.08 CHD40001-008B00-TD 3.12 4.16 Load Current(A) 5.2 SANKEN ELECTRIC CO., LTD. 9 February 27, 2013 HWB060S-15 Figure 13. Ripple Noise Voltage (By Load Current) Input Voltage Output Temperature Remarks 100 VAC 15 V, 40% to 100% TA = –10°C to 60°C – Ripple Noise Voltage(mV) 5.0 4.0 3.0 Ta=- 10°C 2.0 Ta=25°C Ta=60°C 1.0 0.0 2.08 CHD40001-008B00-TD 3.12 4.16 Load Current(A) SANKEN ELECTRIC CO., LTD. 5.2 10 February 27, 2013 HWB060S-15 Table 3. Protection Characteristics Conditions Test Results VIN ILOAD TA = –10°C TA = 25°C TA = 60°C Specification Overcurrent Protection Min Max 6.91 A 6.85 A 6.82 A ≥ 5.46 A Figure 14 Overvoltage Protection Nom Min 23.5 V 22.4 V 22.0 V ≥ 17.25 V Figure 15 Reset Time Max Min – – Test Item 12.32 s at TA = 25°C Remarks Figure 14. Overcurrent Protection (By Load Current) Input Voltage Output Temperature Remarks 100 VAC 15 V TA = –10°C to 60°C – 16.0 Output Voltage (V) 14.0 12.0 10.0 8.0 Ta=- 10°C 6.0 Ta=25°C Ta=60°C 4.0 2.0 0.0 0 CHD40001-008B00-TD 2 4 Load Current(A) 6 SANKEN ELECTRIC CO., LTD. 8 11 February 27, 2013 HWB060S-15 Figure 15. Overvoltage Protection (By Temperature) Input Voltage Output Temperature Remarks 100 VAC 15 V, 0 A TA = –10°C to 60°C – 24.0 Output Voltage (V) 23.5 23.0 22.5 22.0 21.5 21.0 - 10 25 Ambient Temperature(°C ) 60 Figure 16. Overvoltage Protection Operation Input Voltage Output Temperature VIN =100 V IOUT = 0 A TA = 25°C Remarks Output Voltage: 5 V /div., time = 100 ms /div. 22.4 V 0V CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 12 February 27, 2013 HWB060S-15 Figure 17. Start-Up Time (By Input Voltage) Input Voltage Output Temperature Remarks 85 to 264 VAC 15 V, 5.2 A TA = –10°C to 60°C – Start - Up Time(ms) 1,000 900 800 700 600 500 400 300 200 100 0 Ta=- 10°C Ta=25°C Ta=60°C 85 CHD40001-008B00-TD 100 132 180 Input Voltage(V) 240 SANKEN ELECTRIC CO., LTD. 264 13 February 27, 2013 HWB060S-15 Table 4. Environment Tests (At TA = 25° C) Test Item Conditions Specification Remarks Frequency = 10 to 55 Hz, Sweep Cycle = 3 minutes, Acceleration = 19.6 m/s2, Direction = x,y, and z axes at 60 minutes per axis Normal operation – Max Power-off for 1 hour at 65°C, then power-on Normal operation – Nom Max Power-off for 1 hour at –15°C, then power-on Normal operation – – – Product is dropped from a height of 50 mm (98 m/s2 ) onto a flat surface of wood (10 mm or thicker); the test is performed three times on each edge of the bottom side of the product Normal operation – VIN ILOAD – – Power-On at High Temperature Nom Power-On at Low Temperature Vibration (Non-Operating) Shock CHD40001-008B00-TD Test Results SANKEN ELECTRIC CO., LTD. 14 February 27, 2013 HWB060S-15 Table 5. Noise Tolerance Characteristics (At TA = 25° C) Test Item AC Line Noise (50 to 1000 ns) Lightning Surge (1.2 × 50 μs) Electrostatic Discharge Conditions Specification Remarks Line to Line ±1.44 kV OK L–L 1.2 kV – Min to Max Line to Frame Ground ±1.44 kV OK L–FG 1.2 kV – Nom Min to Max Line to Line ±2.88 kV OK L–L 2.4 kV – Nom Min to Max Line to Frame Ground ±2.88 kV OK L–FG 2.4 kV Min to Max Min to Max ±21 kV OK at R = 100 Ω, C = 500 pF 15 kV VIN ILOAD Min to Max Min to Max Min to Max Test Results – Figure 18. Conduction Noise 100 V Output Temperature Remarks VIN =100 V IOUT = 5.2 A TA = 25°C – RFI Voltage (dBμV) Input Voltage Frequency (MHz) Figure 19. Conduction Noise 240 V Output Temperature Remarks VIN =240 V IOUT = 5.2 A TA = 25°C – RFI Voltage (dBμV) Input Voltage Frequency (MHz) CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 15 February 27, 2013 HWB060S-15 Table 6. Other Characteristics (At TA = 25° C) Test Item Conditions VIN ILOAD Test Results P–S P–E S–E Withstand Voltage (Standard Model) – – 3.0 kV / 3.6 kV 1.5 kV / 1.8 kV 0.5 kV / 0.6 kV Leakage Current at Withstand Voltage (Standard Model) – – 1.56 mA /1.70 mA 1.18 mA /1.34 mA 1.17 mA /1.29 mA Specification P–S: 3 kV for 1 minute 3.6 kV for 1 second P–E: 1.5 kV for 1 minute 1.8 kV for 1 second S–E: 500 V for 1 minute 600 V for 1 second ≤ 15 mA P–S: 4.0 kV for 1 minute P–E: 1.5 kV for 1 minute 1.8 kV for 1 second S–E: 500 V for 1 minute 600 V for 1 second Remarks – – Withstand Voltage (Medical Equipment Model) – – 4 kV 1.5 kV / 1.8 kV 0.5 kV / 0.6 kV Leakage Current at Withstand Voltage (Medical Equipment Model) – – 1.06 mA 0.46 mA /0.56 mA 1.22 mA /1.33 mA ≤ 15 mA – Insulation Resistance – – ≥ 1000 MΩ ≥ 1000 MΩ ≥ 1000 MΩ ≥ 100 MΩ at 500 VDC Megger – CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. – 16 February 27, 2013 HWB060S-15 Table 7. Output under Dynamic Load Test Item Conditions Test Results Specification Remarks 14.45 V / 15.32 V – Figure 20 14.27 V / 15.11 V – Figure 20 VIN ILOAD 15 V Output Voltage at TA = –10°C Min 0 A to 5.2 A for 10 ms Output Voltage at TA = 60°C Min 0 A to 5.2 A for 10 ms Figure 20. Dynamic Load Input Voltage Output Temperature VIN =100 V IOUT = 0 to 5.2 A TA = 25°C Remarks Output Voltage: 0.5 V /div., Load Current: 2 A /div., time = 10 ms /div. 15.0 V Output Voltage 0A Load Current CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 17 February 27, 2013 HWB060S-15 Important Information ! • The products described in this document are built-in type DC stabilized power supplies with special structures and are designed for installation in equipment. Be sure to use the products only for installation in equipment. • The products should be handled only by persons who have competent electrical knowledge. • Be sure to read through all safety precaution and operation manuals before installation, operation, or maintenance and to use the products only for the intended use and in accordance with all applicable safety standards and regulations in the location of use. Sanken reserves the right to make, from time to time, such departures from the detail specifications as may be required to permit improvements in the performance, reliability, or manufacturability of its products. Therefore, the user is cautioned to verify that the information in this publication is current before placing any order. When using the products described herein, the applicability and suitability of such products for the intended purpose shall be reviewed at the users' responsibility. Although Sanken undertakes to enhance the quality and reliability of its products, the occurrence of failure and defect of semiconductor products at a certain rate is inevitable. Users of Sanken products are requested to take, at their own risk, preventative measures including safety design of the equipment or systems against any possible injury, death, fires or damages to society due to device failure or malfunction. Sanken products listed in this publication are designed and intended for use as components in general-purpose electronic equipment or apparatus (home appliances, office equipment, telecommunication equipment, measuring equipment, etc.). Their use in any application requiring radiation hardness assurance (e.g., aerospace equipment) is not supported. When considering the use of Sanken products in applications where higher reliability is required (transportation equipment and its control systems or equipment, fire- or burglar-alarm systems, various safety devices, etc.), contact a company sales representative to discuss and obtain written confirmation of your specifications. The use of Sanken products without the written consent of Sanken in applications where extremely high reliability is required (aerospace equipment, nuclear power-control stations, life-support systems, etc.) is strictly prohibited. The information included herein is believed to be accurate and reliable. Application and operation examples described in this publication are given for reference only and Sanken assumes no responsibility for any infringement of industrial property rights, intellectual property rights, or any other rights of Sanken or any third party that may result from its use. The contents in this document must not be transcribed or copied without Sanken’s written consent. CHD40001-008B00-TD SANKEN ELECTRIC CO., LTD. 18 February 27, 2013