MCP3905A/6A Evaluation Board User's Guide

MCP3905A/06A
Evaluation Board
User’s Guide
© 2009 Microchip Technology Inc.
DS51567B
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DS51567B-page 2
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION BOARD
USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 5
Chapter 1. Product Overview
1.1 Introduction ..................................................................................................... 9
1.2 What is the MCP3905A/06A Evaluation Board? ............................................ 9
1.3 What the MCP3905A/06A Evaluation Board Kit Includes .............................. 9
Chapter 2. Installation and Operation
2.1 Introduction ................................................................................................... 11
2.2 Features ....................................................................................................... 12
2.3 Getting Started ............................................................................................. 12
2.4 MCP3905A/06A Evaluation Board Overview ............................................... 14
2.5 Functional Block Descriptions ...................................................................... 15
Appendix A. Schematics and Layouts
A.1 Introduction .................................................................................................. 19
A.2 Schematics and PCB Layout ....................................................................... 19
A.3 Board Schematic ........................................................................................ 20
A.4 Board Layout – Top Layer and Silk-screen ................................................. 21
A.5 Board Layout – Bottom Layer .................................................................... 22
Appendix B. Bill Of Materials (BOM)
Worldwide Sales and Service .................................................................................... 26
© 2009 Microchip Technology Inc.
DS51567B-page 3
MCP3905A/06A Evaluation Board User’s Guide
DS51567B-page 4
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION
BOARD USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our web site
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the
document.
For the most up-to-date information on development tools, see the MPLAB® IDE on-line help.
Select the Help menu, and then Topics to open a list of available on-line help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MCP3905A/06A Evaluation Board. Items discussed in this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Web Site
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MCP3905A/06A Evaluation Board as a
development tool to emulate and debug firmware on a target board. The manual layout
is as follows:
• Chapter 1. “Product Overview” – Important information about the
MCP3905A/06A Evaluation Board.
• Chapter 2. “Installation and Operation” – Includes a detailed description of
each block and instructions on how to get started with this board.
• Appendix A. “Schematics and Layouts” – Shows the schematic and board
layout diagrams for the MCP3905A/06A Evaluation Board.
• Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the
MCP3905A/06A Evaluation Board.
© 2009 Microchip Technology Inc.
DS51567B-page 5
MCP3905A/06A Evaluation Board User’s Guide
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents code supplied by
user
DS51567B-page 6
Examples
File>Save
Press <Enter>, <F1>
var_name [,
var_name...]
void main (void)
{ ...
}
© 2009 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use MCP3905A/06A Evaluation Board. Other useful
documents are listed below. The following Microchip documents are available and
recommended as supplemental reference resources.
MCP3905A Data Sheet, “Energy Metering IC with Active Real Power Pulse
Output” (DS21948)
This data sheet provides detailed information regarding the MCP3905 device.
AN994 “IEC Compliant Active Energy Meter Design Using The MCP3905A/06A”
(DS00994)
This application note documents the design decisions associated with this reference
design.
MCP3905A/06A Energy Meter Reference Design (DS51565)
This reference design is a stand-alone, low-cost energy meter. It can act as either a
stand-alone energy meter, or as the analog front-end design for LCD
microcontroller-based meters. This reference design is compliant with EMC
requirements per energy metering standards IEC62053 and legacy IEC61036,
IEC1046 and IEC687.
THE MICROCHIP WEB SITE
Microchip provides online support via our web site at www.microchip.com. This web
site is used as a means to make files and information easily available to customers.
Accessible by using your favorite Internet browser, the web site contains the following
information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the web site at: http://support.microchip.com.
© 2009 Microchip Technology Inc.
DS51567B-page 7
MCP3905A/06A Evaluation Board User’s Guide
DOCUMENT REVISION HISTORY
Revision B (August 2009)
• Update from MCP3905/06 to MCP3905A/06A devices.
Revision A (August 2005)
• Initial Release of this Document.
DS51567B-page 8
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION BOARD
USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
This chapter provides an overview of the MCP3905A/06A Evaluation Board and covers
the following topics:
• What is the MCP3905A/06A Evaluation Board?
• What the MCP3905A/06A Evaluation Board kit includes
1.2
WHAT IS THE MCP3905A/06A EVALUATION BOARD?
The MCP3905A/06A Evaluation Board is designed to test a variety of meter designs
using the MCP3905A/06A energy metering Integrated Circuit (IC). Stand-alone
MCP3905A energy meter designs, as well as those using a PICmicro® Microcontroller
Unit (MCU), are easily designed using this evaluation board as the prototype Analog
Front-End (AFE).
1.3
WHAT THE MCP3905A/06A EVALUATION BOARD KIT INCLUDES
This MCP3905A/06A Evaluation Board Kit includes:
• The MCP3905A/06A Evaluation Board (with MCP3905A installed)(102-00057)
• Important Information Sheet
© 2009 Microchip Technology Inc.
DS51567B-page 9
MCP3905A/06A Evaluation Board User’s Guide
NOTES:
DS51567B-page 10
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION BOARD
USER’S GUIDE
Chapter 2. Installation and Operation
2.1
INTRODUCTION
The MCP3905A/06A Evaluation Board provides easy evaluation of the MCP3905A
energy-metering IC to metering customers. High-voltage AC input line and load
connections, including the necessary space for current shunt or Current Transformer
(CT) evaluation, are all included. Jumpers with shunts and a reset switch are connected
to the MCP3905A/06A device to further facilitate device evaluation and meter design.
Multiple input channel configuration circuits are included for both differential and
single-ended signals. LEDs for evaluating the MCP3905A/06A output visually are
on-board. A standard 14-pin PICtail™ daughter board header is included for a
connection to a variety of Microchip PICmicro® microcontroller demonstration (demo)
boards, allowing for PIC16, PIC18 and dsPIC® DSC development system meter
designs. This connection can also be isolated using an on-board, optical-isolation IC.
PICtail™ Daughter Board Header
Opto-Isolator
PICtail™
Daughter Board
Output Prototype Area
Output LEDs
Reset Switch
MCP3905A
AC/DC Power
Supply Circuitry
Jumpers/
Shunts for
G0, G1, F0,
F1,F2,HPF
Calibration
Pots
Screw Connector
for Line and
Shunt or CT
Input Prototype Area
Load/Line
Connector
(120V-220V)
Shunt Mount
FIGURE 2-1:
© 2009 Microchip Technology Inc.
MCP3905A/06A Evaluation Board.
DS51567B-page 11
MCP3905A/06A Evaluation Board User’s Guide
2.2
FEATURES
The MCP3905A/06A Evaluation Board has the following features:
• Large space for easy connection to AC line and loads provide area for
experiments using different current-sensing elements
• Easy connection to both PICDEM™ demonstration boards for a variety of
PICmicro® MCU-based meter designs
• Jumpers and shunts for simple device configuration
• On-board, low-cost AC-to-DC power supply circuitry to demonstrate the low-cost
MCP3905 AFE design used in the MCP3905A/06A Energy Meter Reference
Design (DS51565)
• EMC immunity and Printed Circuit Board (PCB) design as used in the
MCP3905A/06A Energy Meter Reference Design (DS51565)
• Designed to fit inside recommended plastic enclosure for safe, high-voltage
demonstrations and experiments (enclosure is optional and is not included)
2.3
GETTING STARTED
The following example is given to describe how to use this evaluation board using a
current-sensing shunt, 220 VAC line voltage and a 10A load. All connections described
in this section are dependent on the choice of current-sensing element. A 250 µΩ shunt
is selected as the current-sensing element.
2.3.1
Step 1: Install Current-Sensing Element and Make Appropriate
Input Connections
Use the input prototype area to connect the line/load and current-sensing elements to
the appropriate screw-type connector. An example of connecting the shunt is shown in
Figure 2-2. Please note that the phase-side of the line should be used as the GND
reference to the MCP3905A/06A Evaluation Board when using the AC/DC power
supply circuit in shunt examples like the one in Figure 2-2.
High Low CH0+ CH0- CH1A CH1B
J12
N G L
220 VAC
N G L
LOAD, 10A
J11
250 µΩ Shunt
FIGURE 2-2:
Example Input Prototype Area Connections Using Shunt. The
system is biased to the line-side of the two-wire power supply.
DS51567B-page 12
© 2009 Microchip Technology Inc.
Installation and Operation
2.3.2
Step 2: Select Channel 0 Input Method
J5
Resistor sockets R11 and R12 should be left open when using a shunt. JP3, JP13 and
JP14 should also be open. This configuration puts the shunt across the channel inputs
differentially with the users option of a RC filter.
CH0+
z11
+
open
JP13
-
R1
CH0JP14
J6
2.3.3
C1
0.033 µF
JP3
CH0-
FIGURE 2-3:
1 kΩ
open
z12
open
250 µΩ Shunt
CH0+
R1
1 kΩ
C1
0.033 µF
Channel 0 Jumpers for 250 µΩ Shunt Selection.
Step 3: Select Channel 1 Input Method
CHA
Using JP18, JP19, JP20 and JP21, select if Channel 1 will be single-ended or
differential, and which input will be tied to the voltage divider and potentiometer. In
Figure 2-4, the voltage divider and potentiometer are connected to the positive input,
while the negative input is connected to AGND through the RC.
J8
RC to Voltage Divider &
Potentiometer (Circuit A)
JP20
JP21
J7
CHB
R1
FIGURE 2-4:
© 2009 Microchip Technology Inc.
CH1+
CH1-
1 kΩ
C1
0.033 µF
CH1+
CH1JP18
JP19
Channel 1 Input Method Example.
DS51567B-page 13
MCP3905A/06A Evaluation Board User’s Guide
2.3.4
Step 4: Select desired output evaluation method
Jumpers JP5 and JP6 select the output evaluation method. In this example, we are
selecting HFOUT connected to the LED for blink.
OPT
LED
MCP3905A
HFOUT PULSE
FIGURE 2-5:
2.3.5
JP6
Connecting the MCP3905A High-Frequency Output to the LED.
Step 5: Select +5V Source
With the connections for J9 and J11 made in Figure 2-2, the 220V AC/DC power supply
circuit can be used as the +5V supply. Here we put JP4 in the “INT” position for internal
connection.
2.3.6
Step 6: Connect Line and Load and Observe MCP3905A Output
Once all jumper positions have been selected, connecting 220V with the correct L,G,N
connections and an appropriate load (10A in this example) will power both the
MCP3905A/06A Evaluation Board and create the MCP3905A output (LED, BLINKING)
in Figure 2-5.
2.4
MCP3905A/06A EVALUATION BOARD OVERVIEW
The functional blocks of the MCP3905A/06A Evaluation Board will be described in this
section. For more detailed information regarding design decisions and approaches to
IEC1036 compliance, refer to AN994, “IEC Compliant Active Energy Meter Design
Using The MCP3905A/06A” (DS00994). For a detailed circuit schematic, refer to
Appendix A. “Schematics and Layouts” and Appendix B. “Bill Of Materials
(BOM)” for a list of the parts used to build the MCP3905A/06A Evaluation Board.
DS51567B-page 14
© 2009 Microchip Technology Inc.
Installation and Operation
2.5
FUNCTIONAL BLOCK DESCRIPTIONS
2.5.1
Input Prototype Area
All line/load, shunt and CT connections are to be made next to the screw-type
connectors J5-J12. This area includes two mounting holes for a standard shunt
connector. All high-voltage connections go onto this prototype area.
2.5.2
High-Voltage Input Connections (J5-12)
These screw-type connections are for shunts, CTs, line and load. The shunt resistance
should be placed in parallel with J5 and J6. A variety of experiments using shunts and
CTs can be performed here in conjunction with the input prototype area.
J9 and J10 feed the AC/DC power supply circuitry. J10 is the reference connection to
the entire board. Shunt-type meters should be connected to the line-side. One example
is given in the figure below.
\
High Low CH0+ CH0- CH1A CH1B
J12
N G L
220 VAC
N G L
LOAD, 10A
J11
250 µΩ Shunt
FIGURE 2-6:
2.5.3
Example Wiring Using Two-Wire System with Shunt.
Jumpers and Shunts for MCP3905 Gain and Frequency
Constant FC Selection (JP1, 2, 9-12)
FIGURE 2-7:
© 2009 Microchip Technology Inc.
JP10
OFF
G0
JP1
JP11
G0
JP2
F0
JP8
F1
F2
HPF
JP12
ON
Jumpers and shunts for both logic-high and logic-low are included for all gain and
frequency constant selections, with filter options Off and On columns being clearly
labelled.
MCP3905A Jumper Selections.
DS51567B-page 15
MCP3905A/06A Evaluation Board User’s Guide
2.5.4
Jumpers and Shunts for MCP3905A Channel 0 Input
Configurations (JP5, JP6, ZN-N)
J5
Channel 0 is a differential input to the MCP3905A device and is intended for the
current-sensing channel of the energy meter. Channel 0 on this evaluation board
contains resistor sockets for CT burden resistors, as well as a RC filter on each input,
with the option of shorting either input to ground. Two examples of jumper configuration
are given in Figure 2-8 and Figure 2-9.
open
R11
1 kΩ
C20
0.033 µF
open
JP3
R24
–
CH0-
R12
open
CH0+
+
250 µΩ Shunt
CH0+
R23
CH0J6
1 kΩ
C21
0.033 µF
Channel 0 Jumpers for 250 µΩ Shunt Selection.
J5
FIGURE 2-8:
CH0+
R23
CH0-
R11
R12
30Ω
30Ω
CH0+
1 kΩ
short
C20
0.033 µF
JP3
R24
J6
CH01 kΩ
C21
0.033 µF
FIGURE 2-9:
Example of Channel 0 Jumpers with 60Ω Burden Resistor for
Connection to Current Transformer.
DS51567B-page 16
© 2009 Microchip Technology Inc.
Installation and Operation
2.5.5
Channel 1 RC Circuit with AGND Option – Circuit A
Channel 1 is a differential input with two possible circuit selections for each
single-ended input (circuit A and circuit B). Using the MCP3905A/06A Evaluation
Board, either of the inputs can be connected to the RC or to AGND, allowing
single-ended or differential experiments. JPX should be shorted to ground for all
single-ended input configurations.
CH1A
R1
J8
JP20
FIGURE 2-10:
2.5.6
1 kΩ
C1
0.033 µF
Channel 1 RC Circuit A.
Channel 1 Voltage Divider Circuit and Calibration Potentiometer
– Circuit B
Circuit B includes 4 resistor sockets and a mechanical potentiometer. This allows for
experiments calibrating the output of the MCP3905A by changing Channel 1’s input
signal amplitude.
R3
R4
VR6
VR2
VR1
300 kΩ/25 T 100 kΩ/25 T
1 kΩ/25 T
R8
500Ω
FIGURE 2-11:
Voltage Divider on Channel 1 Including Potentiometers VR1, VR2
and VR6 for Calibration Experiments, Labeled Circuit B on the PCB Silk-Screen.
2.5.7
MCP3905A
Center-of-board, 24-lead surface-mount package. Refer to the MCP3905A Data Sheet,
“Energy Metering IC with Active Real Power Pulse Output” (DS21948) for a detailed
description.
© 2009 Microchip Technology Inc.
DS51567B-page 17
MCP3905A/06A Evaluation Board User’s Guide
2.5.8
DC Power Supply
A low-cost DC power supply circuit is included on the MCP3905A/06A Evaluation
Board. This is the same DC power supply circuit used in the MCP3905A/06A Energy
Meter Reference Design. The DC power supply is created from a half-wave zener
diode-limited AC signal feeding a 7805 +5V regulator.
C17 and C16 divide the AC signal coming directly from the line, with their values
depending on the AC source expected. The board comes populated with a series
capacitor of 0.47 µF, designed to divide down an AC line voltage of 220 VRMS. If the DC
power supply is to be used with a 120 VRMS AC source capacitor, C16 should change
to 1 µF. Refer to Appendix B. “Bill Of Materials (BOM)” for detailed part information.
For more detail on this circuit design, as well as for 120V circuit specifications, refer to
AN994 “IEC Compliant Active Energy Meter Design Using The MCP3905A/06A”
(DS00994).
2.5.9
Output Prototype Area
A second prototype area is included for experiments using the MCP3905A output.
All MCP3905A outputs (FOUT0, FOUT1, HFOUT, REVP) are brought out to the prototype
area.
2.5.10
Connecting the MCP3905A/06A Evaluation Board to a
PICDEM™ Demonstration Board
MCP3905A OUTPUT SELECTION
JP5
NEG
HFOUT
FOUT1
FOUT0
OUT
10 kΩ
Pull-up
Resistor
To AGND (possible
bias to 110 or
220V with
direct-connect
meters)
1
3
2
4
U3
RA5
RA4
RA3
RC5
RC4
RC3
RA0
RA1
RA2
RC0
RC1
RC2
VCC
PIC®_MCU_GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Standard I/O PICkit™
Starter Kit Connector
A standard 14-pin PICtail™ daughter board connector is included on this board, as
shown in Figure 2-12. Any number of MCP3905A with PICmicro MCU meter designs
can be developed. An optical isolator is included with the MCP3905A/06A Energy
Meter Reference Design as an additional level of protection for direct-connect meters
using a shunt. It is connected to the selected output of the MCP3905A via JP5.
A pull-up resistor is required on the output of the optical isolator to allow the selected
logic signal to appear on the PICmicro MCU-based demo board, which is isolated
entirely from the MCP3905A/06A Evaluation Board. The output of the optical isolator
is connected to RC0 on this connector, as shown in Figure 2-12. RC0 was chosen to
be the default output due to the timer1 clock input on many PICmicro® MCUs.
Standard PICtail™
Daughter Board Connector
FIGURE 2-12:
Optical isolation of the MCP3905A outputs to the PICkit™
header. The output is connected to RC0 using a 10 kΩ pull-up resistor to the PICtail™
daughter board header +5V and the PICmicro® MCU header, GND.
DS51567B-page 18
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION BOARD
USER’S GUIDE
Appendix A. Schematics and Layouts
A.1
INTRODUCTION
This appendix contains the following schematics and layouts for the MCP3905A/06A
Evaluation Board User’s Guide:
• Board Schematic
• Board – Top Layer and Silk-Screen
• Board – Bottom Layer
A.2
SCHEMATICS AND PCB LAYOUT
The layer order is shown in Figure A-1.
Top Layer
Bottom Layer
FIGURE A-1:
© 2009 Microchip Technology Inc.
Layer Order.
DS51567B-page 19
A
B
C
J3
1
J12
1
AC IN
J7
Z3
2-PIN TERMINAL BLOCK
J10
C16
0.01 μF
Z1
2-PIN TERMINAL BLOCK
J9
2-PIN TERMINAL BLOCK
J8
2-PIN TERMINAL BLOCK
3-PIN TERMINAL BLOCK
1
3
2-PIN TERMINAL BLOCK
J6
2-PIN TERMINAL BLOCK
3-PIN TERMINAL BLOCK
3
J11
AC OUT
2
Z4
R12
30
1
R11
30
JP3
2
2
MOV1
D3
VR2
R2
1K
1N4744A
1N4004
D2
8
470 μF
C18
7805
TP6
GND
VIN
U2
1K/ 25T
VR1
R24
1K
R23
1K
C2
0.033 μF
C1
0.033 μF
C3
0.033 μF
100K/25 T
C17
0.47 μF
R21
470
1K
R5
300K/25 T
VR6
JP14
JUMPER
JP15
JUMPER
JUMPER
JUMPER
JP13
2
1
J1
2
1
2
2
1
R1
1K
G1
2
J5
G2
3
D
1
1
1
VOUT
TP8
+5V
Z8
500
1
C21
0.033 μF
C20
0.033 μF
G4
2
G3
6
DS51567B-page 20
7
3
1
CH1+
CH1JP21
JP20
CH1+
CH1JP19
JP18
3
Z2
PWR
JP4
AVDD
2
2
2
2
C19
0.1 μF
C6
0.1 μF
HPF
1
2
3
4
5
6
7
8
9
10
11
12
C12
0.1 μF
R22
10
C4
0.1 μF
R9
470
R10
4.7K
AVDD
C5
10 μF
1
3
TP7
VREF
MCP3905-SSOP24
4
SW1
DVDD
FOUT0
HPF
FOUT1
AVDD
HFOUT
NC1
DGND
CH0+
NEG
CH0NC2
CH1OSC1
CH1+
OSC2
MCLR
G0
REFIN/OUT
G1
AGND
F0
F2
F1
U1
C13
10 μF
AVDD
4
C10
0.1 μF
MCLR
2
4
24
23
22
21
20
REVP
19
18
17
16
15
14
13
C11
220 μF
HPF
REVP
TP5
HPF
F2
F1
F0
G1
G0
C8
-
22 pF
R18
820
RED
D4
+
5
+
Date:
File:
B
Size
Title
JP12
JP9
JP2
JP11
JP1
JP10
22 pF
3.579545MHZ
C9
HFOUT
HFOUT
JP6
AVDD
Y1
TP1
R7
820
5
R19
20
HFOUT2
REVP
HFOUT2
FOUT1
FOUT0
R13
1K
TP3
FOUT1
OUT
JP5
3
4
103-00057
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
PS2501
Revision
2
1
2
A
B
C
D
6
21-Jun-2005
Sheet of
C:\Active Board Files\102-00051 thru 102-00060\102-00057\PCB Protel Files\MCP3905
Number
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
J2
FEMALE HEADER 25X2
U3
RA5
RA4
RA3
RC5
RC4
RC3
RA0
RA1
RA2
RC0
RC1
RC2
PIC®_MCU_+5
PIC®__MCU_GND
PICtail™
C14
0.1 μF
C15
0.1 μF
TP2
MCP3905 EVAL BD
GREEN
D1
R14
820
R20
20
FOUT0
6
A.3
-
1
MCP3905A/06A Evaluation Board User’s Guide
BOARD SCHEMATIC
© 2009 Microchip Technology Inc.
Schematics and Layouts
A.4
BOARD LAYOUT – TOP LAYER AND SILK-SCREEN
PICtail™
Daughter Board
© 2009 Microchip Technology Inc.
DS51567B-page 21
MCP3905A/06A Evaluation Board User’s Guide
A.5
BOARD LAYOUT – BOTTOM LAYER
DS51567B-page 22
© 2009 Microchip Technology Inc.
MCP3905A/06A EVALUATION BOARD
USER’S GUIDE
Appendix B. Bill Of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM)
Reference
Description
Manufacturer
Part Number
5
C1, C2, C3,
C20, C21
033 µF 100V 10% MONOLIT CERM
CAP
EPCOS
B37987M1333K000
7
C4, C6, C10,
C12, C14,
C15, C19
CAP .1 µF 16V CERAMIC X7R 0805
Panasonic® - ECG
ECJ-2VB1C104K
2
C5, C13
CAPACITOR TANT 10 µF 6.3V 20%
SMD
Nichon
F930J106MAA
2
C8, C9
CAP 22 PF 50V CERAMIC 0402 SMD
Panasonic - ECG
ECJ-0EC1H220J
1
C11
CAP 220 µF 10V ELECT FC RADIAL
Panasonic - ECG
EEU-FC1A221S
1
C16
01 µF INTERFERFENCE METAL CAP
Panasonic - ECG
ECQ-U2A103MN
1
C17
.47 µF/630VDC METAL POLY CAP
Panasonic - ECG
ECQ-E6474KF
1
C18
CAP 470 µF 35V ELECT FC RADIAL
Panasonic - ECG
EEU-FC1V471
30
C1, C2, C3,
C20, C21, R1,
R2, R5, R11,
R12, R23, R24,
Z3, Z4, Z8
PIN RECPT .015/.025 DIA 0252 SER
Note* - 2 Pins per Location
Mill-Max®
Manufacturing Corp.
0252-0-15-15-30-27-10-0
1
D1
LED GREEN CLEAR 5MM ROUND
Panasonic - SSG
LN31GCPH
1
D2
RECTIFIER GPP 400V 1A DO-41
Diodes Inc
1N4004-T
1
D3
DIODE ZENER 15V 1W 5% DO-41
Diodes Inc
1N4744A-T
1
D4
LED RED CLEAR 5MM ROUND
Panasonic - SSG
LN21RCPH
1
J1
AC OUTPUT CONN
Top or Bottom placement
SCHURTER
4300.0251
1
J2
“DO NOT INSTALL”
—
—
1
J3
AC INPUT CONN
Top or Bottom placement
SCHURTER
GSP1.8101.1
6
J5, J6, J7, J8,
J9, J10
TERMINAL BLOCK 5MM VERT 2POS
PCB
Jameco Valuepro
TERM BLK-R
4
J1 & J3
SCREW MACH PHIL 4-40X3/8 NYLON
Building Fasteners
NY PMS 440 0038 PH
4
J1 & J3
NUT HEX 4-40 NYLON
Building Fasteners
NY HN 440
7
JP1, JP2, JP4,
JP9, JP10,
JP11, JP12
HEADER, .1"ST MALE, 1RW, 3PIN,
(10) .025"PST, .23"GOLDTAIL
Jameco Valuepro
7000-1X3SG-R
8
JP3, JP15,
JP13, JP14,
JP18, JP20,
JP21, JP19
"HEADER, .1""ST MALE, 1RW, 2PIN,
(10) .025""PST, .21""GOLDTAIL
Jameco Valuepro
7000-1X2SG-R
1
JP5
HEADER,.1"ST MALE,2RW,8PIN,
.025"PST,.23"GOLDTAIL (10)
Jameco Valuepro
0-2X4SG-R
Note 1:
The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
© 2009 Microchip Technology Inc.
DS51567B-page 23
MCP3905A/06A Evaluation Board User’s Guide
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) (CONTINUED)
Reference
Description
Manufacturer
Part Number
1
JP6
HEADER, ST MALE, 2RW, 4PIN,
.1""CTR, .025 PST,
Jameco Valuepro
2X2SG-R
2
J11, J12
TERMINAL BLOCK 5MM VERT 3POS
PCB
Jameco Valuepro
DT128V3P-R
15
JP1, JP2, JP3,
JP4, JP5, JP6,
JP9, JP10,
JP11, JP12,
JP13, JP14,
JP15, JP19,
JP20
.100" Shorting Block with Handle
Jameco Valuepro
2012JH-R
1
MOV1
Suppressors;Clamping Voltage
Max.:710V; Peak Surge
EPCOS
SIOV-S20K275
1
PCB
RoHS Compliant Bare PCB,
MCP3905A/06A Evaluation Board
Microchip Technology 104-00057
Inc.
5
R1, R2, R5
R23, R24
RES 1.00K OHM 1/4W 1% METAL FILM Yageo® America
MFR-25FBF-1K00
3
R7, R14, R18
RES 820 OHM 1/4W 5% 1206 SMD
Yageo America
RC1206JR-07820RL
1
R9
RES 475 OHM 1/10W 1% 0805 SMD
Panasonic - ECG
ERJ-6ENF4750V
1
R10
RES 4.75K OHM 1/10W 1% 0805 SMD
Panasonic - ECG
ERJ-6ENF4751V
2
R11, R12
RES 30.1 OHM 1/4W 1% METAL FILM
Yageo America
MFR-25FBF-30R1
1
R13
RES 10.0K OHM 1/10W 1% 0805 SMD
Panasonic - ECG
ERJ-6ENF1002V
2
R19, R20
RES 20.0 OHM 1/8W 1% 1206 SMD
Panasonic - ECG
ERJ-8ENF20R0V
1
R21
RES 470 OHM 1W 5% METAL OXIDE
Yageo America
RSF100JB-470K
1
R22
RES 10 OHM 1/8W 1% 1206 SMD
Panasonic - ECG
ERJ-8ENF10R0V
1
SW1
SWITCH TACT 6MM MOM 100GF
Omron Electronics
Inc.
B3F-1000
7
TP1, TP2, TP3,
TP5, TP6, TP7,
TP8
“DO NOT POPULATE”
Keystone
Electronics®
5012
1
U1
MCP3905A PWR Meter Chip
Microchip Technology MCP3905A-I/SS
Inc.
1
U2
IC VOLT REG 5V 100MA 8-SOIC
Fairchild
Semiconductor®
KA78L05AD
1
U3
1 CHANNEL OPTO COUPLER TRANS
DIP
NEC
PS2501-1-A
1
VR1
POT 1.0K OHM 3/8" SQ CERM SL MT
Bourns Inc.
3296Y-1-102LF
1
VR2
POT 100K OHM 3/8" SQ CERM SL MT
Bourns Inc.
3296Y-1-104LF
1
VR6
POT 500K OHM 3/8" SQ CERM SL MT
Bourns Inc.
3296Y-1-504LF
1
Y1
CRYSTAL 3.579545MHZ 17PF
HC49/US
ECS Inc.
ECS-35-17-4X
2
Z1, Z2
BEAD CORE SINGLE 3.5X9MM AXIAL
Panasonic - ECG
EXC-ELSA39
2
Z3, Z4
RES332KOHM1/4W 1% METALFILM
Socket
Yageo America
MFR-25FBF-332K
1
Z8
RES 499 OHM 1/4W 1% METAL FILM
Yageo America
MFR-25FBF-499R
5
EA corner of
PCB and on in
the middle
BUMPON TALL TAPER SQ .50X.23 BK 3M/ESM
Note 1:
SJ-5518 (BLACK)
The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM
used in manufacturing uses all RoHS-compliant components.
DS51567B-page 24
© 2009 Microchip Technology Inc.
Bill Of Materials (BOM)
NOTES:
© 2009 Microchip Technology Inc.
DS51567B-page 25
WORLDWIDE SALES AND SERVICE
AMERICAS
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EUROPE
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Fax: 480-792-7277
Technical Support:
http://support.microchip.com
Web Address:
www.microchip.com
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Suites 3707-14, 37th Floor
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Tel: 852-2401-1200
Fax: 852-2401-3431
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Tel: 91-80-3090-4444
Fax: 91-80-3090-4080
India - New Delhi
Tel: 91-11-4160-8631
Fax: 91-11-4160-8632
Austria - Wels
Tel: 43-7242-2244-39
Fax: 43-7242-2244-393
Denmark - Copenhagen
Tel: 45-4450-2828
Fax: 45-4485-2829
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Tel: 91-20-2566-1512
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Tel: 33-1-69-53-63-20
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Tel: 81-45-471- 6166
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Tel: 678-957-9614
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Tel: 774-760-0087
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Mississauga, Ontario,
Canada
Tel: 905-673-0699
Fax: 905-673-6509
Australia - Sydney
Tel: 61-2-9868-6733
Fax: 61-2-9868-6755
China - Beijing
Tel: 86-10-8528-2100
Fax: 86-10-8528-2104
China - Chengdu
Tel: 86-28-8665-5511
Fax: 86-28-8665-7889
Korea - Daegu
Tel: 82-53-744-4301
Fax: 82-53-744-4302
China - Hong Kong SAR
Tel: 852-2401-1200
Fax: 852-2401-3431
Korea - Seoul
Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
China - Nanjing
Tel: 86-25-8473-2460
Fax: 86-25-8473-2470
Malaysia - Kuala Lumpur
Tel: 60-3-6201-9857
Fax: 60-3-6201-9859
China - Qingdao
Tel: 86-532-8502-7355
Fax: 86-532-8502-7205
Malaysia - Penang
Tel: 60-4-227-8870
Fax: 60-4-227-4068
China - Shanghai
Tel: 86-21-5407-5533
Fax: 86-21-5407-5066
Philippines - Manila
Tel: 63-2-634-9065
Fax: 63-2-634-9069
China - Shenyang
Tel: 86-24-2334-2829
Fax: 86-24-2334-2393
Singapore
Tel: 65-6334-8870
Fax: 65-6334-8850
China - Shenzhen
Tel: 86-755-8203-2660
Fax: 86-755-8203-1760
Taiwan - Hsin Chu
Tel: 886-3-6578-300
Fax: 886-3-6578-370
China - Wuhan
Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
Taiwan - Kaohsiung
Tel: 886-7-536-4818
Fax: 886-7-536-4803
China - Xiamen
Tel: 86-592-2388138
Fax: 86-592-2388130
Taiwan - Taipei
Tel: 886-2-2500-6610
Fax: 886-2-2508-0102
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Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
Thailand - Bangkok
Tel: 66-2-694-1351
Fax: 66-2-694-1350
Italy - Milan
Tel: 39-0331-742611
Fax: 39-0331-466781
Netherlands - Drunen
Tel: 31-416-690399
Fax: 31-416-690340
Spain - Madrid
Tel: 34-91-708-08-90
Fax: 34-91-708-08-91
UK - Wokingham
Tel: 44-118-921-5869
Fax: 44-118-921-5820
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Tel: 86-756-3210040
Fax: 86-756-3210049
03/26/09
DS51567B-page 26
© 2009 Microchip Technology Inc.