MCP3905A/06A Evaluation Board User’s Guide © 2009 Microchip Technology Inc. DS51567B Note the following details of the code protection feature on Microchip devices: • Microchip products meet the specification contained in their particular Microchip Data Sheet. • Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the intended manner and under normal conditions. • There are dishonest and possibly illegal methods used to breach the code protection feature. All of these methods, to our knowledge, require using the Microchip products in a manner outside the operating specifications contained in Microchip’s Data Sheets. Most likely, the person doing so is engaged in theft of intellectual property. • Microchip is willing to work with the customer who is concerned about the integrity of their code. • Neither Microchip nor any other semiconductor manufacturer can guarantee the security of their code. Code protection does not mean that we are guaranteeing the product as “unbreakable.” Code protection is constantly evolving. We at Microchip are committed to continuously improving the code protection features of our products. Attempts to break Microchip’s code protection feature may be a violation of the Digital Millennium Copyright Act. If such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that Act. Information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. MICROCHIP MAKES NO REPRESENTATIONS OR WARRANTIES OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE. Microchip disclaims all liability arising from this information and its use. Use of Microchip devices in life support and/or safety applications is entirely at the buyer’s risk, and the buyer agrees to defend, indemnify and hold harmless Microchip from any and all damages, claims, suits, or expenses resulting from such use. No licenses are conveyed, implicitly or otherwise, under any Microchip intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, dsPIC, KEELOQ, KEELOQ logo, MPLAB, PIC, PICmicro, PICSTART, rfPIC and UNI/O are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. FilterLab, Hampshire, HI-TECH C, Linear Active Thermistor, MXDEV, MXLAB, SEEVAL and The Embedded Control Solutions Company are registered trademarks of Microchip Technology Incorporated in the U.S.A. Analog-for-the-Digital Age, Application Maestro, CodeGuard, dsPICDEM, dsPICDEM.net, dsPICworks, dsSPEAK, ECAN, ECONOMONITOR, FanSense, HI-TIDE, In-Circuit Serial Programming, ICSP, Mindi, MiWi, MPASM, MPLAB Certified logo, MPLIB, MPLINK, mTouch, Octopus, Omniscient Code Generation, PICC, PICC-18, PICDEM, PICDEM.net, PICkit, PICtail, PIC32 logo, REAL ICE, rfLAB, Select Mode, Total Endurance, TSHARC, UniWinDriver, WiperLock and ZENA are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies. © 2009, Microchip Technology Incorporated, Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. Microchip received ISO/TS-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in Chandler and Tempe, Arizona; Gresham, Oregon and design centers in California and India. The Company’s quality system processes and procedures are for its PIC® MCUs and dsPIC® DSCs, KEELOQ® code hopping devices, Serial EEPROMs, microperipherals, nonvolatile memory and analog products. In addition, Microchip’s quality system for the design and manufacture of development systems is ISO 9001:2000 certified. DS51567B-page 2 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Table of Contents Preface ........................................................................................................................... 5 Chapter 1. Product Overview 1.1 Introduction ..................................................................................................... 9 1.2 What is the MCP3905A/06A Evaluation Board? ............................................ 9 1.3 What the MCP3905A/06A Evaluation Board Kit Includes .............................. 9 Chapter 2. Installation and Operation 2.1 Introduction ................................................................................................... 11 2.2 Features ....................................................................................................... 12 2.3 Getting Started ............................................................................................. 12 2.4 MCP3905A/06A Evaluation Board Overview ............................................... 14 2.5 Functional Block Descriptions ...................................................................... 15 Appendix A. Schematics and Layouts A.1 Introduction .................................................................................................. 19 A.2 Schematics and PCB Layout ....................................................................... 19 A.3 Board Schematic ........................................................................................ 20 A.4 Board Layout – Top Layer and Silk-screen ................................................. 21 A.5 Board Layout – Bottom Layer .................................................................... 22 Appendix B. Bill Of Materials (BOM) Worldwide Sales and Service .................................................................................... 26 © 2009 Microchip Technology Inc. DS51567B-page 3 MCP3905A/06A Evaluation Board User’s Guide DS51567B-page 4 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Preface NOTICE TO CUSTOMERS All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site (www.microchip.com) to obtain the latest documentation available. Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is “DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document. For the most up-to-date information on development tools, see the MPLAB® IDE on-line help. Select the Help menu, and then Topics to open a list of available on-line help files. INTRODUCTION This chapter contains general information that will be useful to know before using the MCP3905A/06A Evaluation Board. Items discussed in this chapter include: • • • • • • Document Layout Conventions Used in this Guide Recommended Reading The Microchip Web Site Customer Support Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP3905A/06A Evaluation Board as a development tool to emulate and debug firmware on a target board. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP3905A/06A Evaluation Board. • Chapter 2. “Installation and Operation” – Includes a detailed description of each block and instructions on how to get started with this board. • Appendix A. “Schematics and Layouts” – Shows the schematic and board layout diagrams for the MCP3905A/06A Evaluation Board. • Appendix B. “Bill Of Materials (BOM)” – Lists the parts used to build the MCP3905A/06A Evaluation Board. © 2009 Microchip Technology Inc. DS51567B-page 5 MCP3905A/06A Evaluation Board User’s Guide CONVENTIONS USED IN THIS GUIDE This manual uses the following documentation conventions: DOCUMENTATION CONVENTIONS Description Arial font: Italic characters Represents Referenced books Emphasized text A window A dialog A menu selection A field name in a window or dialog A menu path MPLAB® IDE User’s Guide ...is the only compiler... the Output window the Settings dialog select Enable Programmer “Save project before build” A dialog button A tab A number in verilog format, where N is the total number of digits, R is the radix and n is a digit. A key on the keyboard Click OK Click the Power tab 4‘b0010, 2‘hF1 Italic Courier New Sample source code Filenames File paths Keywords Command-line options Bit values Constants A variable argument Square brackets [ ] Optional arguments Curly brackets and pipe character: { | } Ellipses... Choice of mutually exclusive arguments; an OR selection Replaces repeated text #define START autoexec.bat c:\mcc18\h _asm, _endasm, static -Opa+, -Opa0, 1 0xFF, ‘A’ file.o, where file can be any valid filename mcc18 [options] file [options] errorlevel {0|1} Initial caps Quotes Underlined, italic text with right angle bracket Bold characters N‘Rnnnn Text in angle brackets < > Courier New font: Plain Courier New Represents code supplied by user DS51567B-page 6 Examples File>Save Press <Enter>, <F1> var_name [, var_name...] void main (void) { ... } © 2009 Microchip Technology Inc. Preface RECOMMENDED READING This user's guide describes how to use MCP3905A/06A Evaluation Board. Other useful documents are listed below. The following Microchip documents are available and recommended as supplemental reference resources. MCP3905A Data Sheet, “Energy Metering IC with Active Real Power Pulse Output” (DS21948) This data sheet provides detailed information regarding the MCP3905 device. AN994 “IEC Compliant Active Energy Meter Design Using The MCP3905A/06A” (DS00994) This application note documents the design decisions associated with this reference design. MCP3905A/06A Energy Meter Reference Design (DS51565) This reference design is a stand-alone, low-cost energy meter. It can act as either a stand-alone energy meter, or as the analog front-end design for LCD microcontroller-based meters. This reference design is compliant with EMC requirements per energy metering standards IEC62053 and legacy IEC61036, IEC1046 and IEC687. THE MICROCHIP WEB SITE Microchip provides online support via our web site at www.microchip.com. This web site is used as a means to make files and information easily available to customers. Accessible by using your favorite Internet browser, the web site contains the following information: • Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software • General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing • Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives CUSTOMER SUPPORT Users of Microchip products can receive assistance through several channels: • • • • Distributor or Representative Local Sales Office Field Application Engineer (FAE) Technical Support Customers should contact their distributor, representative or field application engineer (FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document. Technical support is available through the web site at: http://support.microchip.com. © 2009 Microchip Technology Inc. DS51567B-page 7 MCP3905A/06A Evaluation Board User’s Guide DOCUMENT REVISION HISTORY Revision B (August 2009) • Update from MCP3905/06 to MCP3905A/06A devices. Revision A (August 2005) • Initial Release of this Document. DS51567B-page 8 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Chapter 1. Product Overview 1.1 INTRODUCTION This chapter provides an overview of the MCP3905A/06A Evaluation Board and covers the following topics: • What is the MCP3905A/06A Evaluation Board? • What the MCP3905A/06A Evaluation Board kit includes 1.2 WHAT IS THE MCP3905A/06A EVALUATION BOARD? The MCP3905A/06A Evaluation Board is designed to test a variety of meter designs using the MCP3905A/06A energy metering Integrated Circuit (IC). Stand-alone MCP3905A energy meter designs, as well as those using a PICmicro® Microcontroller Unit (MCU), are easily designed using this evaluation board as the prototype Analog Front-End (AFE). 1.3 WHAT THE MCP3905A/06A EVALUATION BOARD KIT INCLUDES This MCP3905A/06A Evaluation Board Kit includes: • The MCP3905A/06A Evaluation Board (with MCP3905A installed)(102-00057) • Important Information Sheet © 2009 Microchip Technology Inc. DS51567B-page 9 MCP3905A/06A Evaluation Board User’s Guide NOTES: DS51567B-page 10 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Chapter 2. Installation and Operation 2.1 INTRODUCTION The MCP3905A/06A Evaluation Board provides easy evaluation of the MCP3905A energy-metering IC to metering customers. High-voltage AC input line and load connections, including the necessary space for current shunt or Current Transformer (CT) evaluation, are all included. Jumpers with shunts and a reset switch are connected to the MCP3905A/06A device to further facilitate device evaluation and meter design. Multiple input channel configuration circuits are included for both differential and single-ended signals. LEDs for evaluating the MCP3905A/06A output visually are on-board. A standard 14-pin PICtail™ daughter board header is included for a connection to a variety of Microchip PICmicro® microcontroller demonstration (demo) boards, allowing for PIC16, PIC18 and dsPIC® DSC development system meter designs. This connection can also be isolated using an on-board, optical-isolation IC. PICtail™ Daughter Board Header Opto-Isolator PICtail™ Daughter Board Output Prototype Area Output LEDs Reset Switch MCP3905A AC/DC Power Supply Circuitry Jumpers/ Shunts for G0, G1, F0, F1,F2,HPF Calibration Pots Screw Connector for Line and Shunt or CT Input Prototype Area Load/Line Connector (120V-220V) Shunt Mount FIGURE 2-1: © 2009 Microchip Technology Inc. MCP3905A/06A Evaluation Board. DS51567B-page 11 MCP3905A/06A Evaluation Board User’s Guide 2.2 FEATURES The MCP3905A/06A Evaluation Board has the following features: • Large space for easy connection to AC line and loads provide area for experiments using different current-sensing elements • Easy connection to both PICDEM™ demonstration boards for a variety of PICmicro® MCU-based meter designs • Jumpers and shunts for simple device configuration • On-board, low-cost AC-to-DC power supply circuitry to demonstrate the low-cost MCP3905 AFE design used in the MCP3905A/06A Energy Meter Reference Design (DS51565) • EMC immunity and Printed Circuit Board (PCB) design as used in the MCP3905A/06A Energy Meter Reference Design (DS51565) • Designed to fit inside recommended plastic enclosure for safe, high-voltage demonstrations and experiments (enclosure is optional and is not included) 2.3 GETTING STARTED The following example is given to describe how to use this evaluation board using a current-sensing shunt, 220 VAC line voltage and a 10A load. All connections described in this section are dependent on the choice of current-sensing element. A 250 µΩ shunt is selected as the current-sensing element. 2.3.1 Step 1: Install Current-Sensing Element and Make Appropriate Input Connections Use the input prototype area to connect the line/load and current-sensing elements to the appropriate screw-type connector. An example of connecting the shunt is shown in Figure 2-2. Please note that the phase-side of the line should be used as the GND reference to the MCP3905A/06A Evaluation Board when using the AC/DC power supply circuit in shunt examples like the one in Figure 2-2. High Low CH0+ CH0- CH1A CH1B J12 N G L 220 VAC N G L LOAD, 10A J11 250 µΩ Shunt FIGURE 2-2: Example Input Prototype Area Connections Using Shunt. The system is biased to the line-side of the two-wire power supply. DS51567B-page 12 © 2009 Microchip Technology Inc. Installation and Operation 2.3.2 Step 2: Select Channel 0 Input Method J5 Resistor sockets R11 and R12 should be left open when using a shunt. JP3, JP13 and JP14 should also be open. This configuration puts the shunt across the channel inputs differentially with the users option of a RC filter. CH0+ z11 + open JP13 - R1 CH0JP14 J6 2.3.3 C1 0.033 µF JP3 CH0- FIGURE 2-3: 1 kΩ open z12 open 250 µΩ Shunt CH0+ R1 1 kΩ C1 0.033 µF Channel 0 Jumpers for 250 µΩ Shunt Selection. Step 3: Select Channel 1 Input Method CHA Using JP18, JP19, JP20 and JP21, select if Channel 1 will be single-ended or differential, and which input will be tied to the voltage divider and potentiometer. In Figure 2-4, the voltage divider and potentiometer are connected to the positive input, while the negative input is connected to AGND through the RC. J8 RC to Voltage Divider & Potentiometer (Circuit A) JP20 JP21 J7 CHB R1 FIGURE 2-4: © 2009 Microchip Technology Inc. CH1+ CH1- 1 kΩ C1 0.033 µF CH1+ CH1JP18 JP19 Channel 1 Input Method Example. DS51567B-page 13 MCP3905A/06A Evaluation Board User’s Guide 2.3.4 Step 4: Select desired output evaluation method Jumpers JP5 and JP6 select the output evaluation method. In this example, we are selecting HFOUT connected to the LED for blink. OPT LED MCP3905A HFOUT PULSE FIGURE 2-5: 2.3.5 JP6 Connecting the MCP3905A High-Frequency Output to the LED. Step 5: Select +5V Source With the connections for J9 and J11 made in Figure 2-2, the 220V AC/DC power supply circuit can be used as the +5V supply. Here we put JP4 in the “INT” position for internal connection. 2.3.6 Step 6: Connect Line and Load and Observe MCP3905A Output Once all jumper positions have been selected, connecting 220V with the correct L,G,N connections and an appropriate load (10A in this example) will power both the MCP3905A/06A Evaluation Board and create the MCP3905A output (LED, BLINKING) in Figure 2-5. 2.4 MCP3905A/06A EVALUATION BOARD OVERVIEW The functional blocks of the MCP3905A/06A Evaluation Board will be described in this section. For more detailed information regarding design decisions and approaches to IEC1036 compliance, refer to AN994, “IEC Compliant Active Energy Meter Design Using The MCP3905A/06A” (DS00994). For a detailed circuit schematic, refer to Appendix A. “Schematics and Layouts” and Appendix B. “Bill Of Materials (BOM)” for a list of the parts used to build the MCP3905A/06A Evaluation Board. DS51567B-page 14 © 2009 Microchip Technology Inc. Installation and Operation 2.5 FUNCTIONAL BLOCK DESCRIPTIONS 2.5.1 Input Prototype Area All line/load, shunt and CT connections are to be made next to the screw-type connectors J5-J12. This area includes two mounting holes for a standard shunt connector. All high-voltage connections go onto this prototype area. 2.5.2 High-Voltage Input Connections (J5-12) These screw-type connections are for shunts, CTs, line and load. The shunt resistance should be placed in parallel with J5 and J6. A variety of experiments using shunts and CTs can be performed here in conjunction with the input prototype area. J9 and J10 feed the AC/DC power supply circuitry. J10 is the reference connection to the entire board. Shunt-type meters should be connected to the line-side. One example is given in the figure below. \ High Low CH0+ CH0- CH1A CH1B J12 N G L 220 VAC N G L LOAD, 10A J11 250 µΩ Shunt FIGURE 2-6: 2.5.3 Example Wiring Using Two-Wire System with Shunt. Jumpers and Shunts for MCP3905 Gain and Frequency Constant FC Selection (JP1, 2, 9-12) FIGURE 2-7: © 2009 Microchip Technology Inc. JP10 OFF G0 JP1 JP11 G0 JP2 F0 JP8 F1 F2 HPF JP12 ON Jumpers and shunts for both logic-high and logic-low are included for all gain and frequency constant selections, with filter options Off and On columns being clearly labelled. MCP3905A Jumper Selections. DS51567B-page 15 MCP3905A/06A Evaluation Board User’s Guide 2.5.4 Jumpers and Shunts for MCP3905A Channel 0 Input Configurations (JP5, JP6, ZN-N) J5 Channel 0 is a differential input to the MCP3905A device and is intended for the current-sensing channel of the energy meter. Channel 0 on this evaluation board contains resistor sockets for CT burden resistors, as well as a RC filter on each input, with the option of shorting either input to ground. Two examples of jumper configuration are given in Figure 2-8 and Figure 2-9. open R11 1 kΩ C20 0.033 µF open JP3 R24 – CH0- R12 open CH0+ + 250 µΩ Shunt CH0+ R23 CH0J6 1 kΩ C21 0.033 µF Channel 0 Jumpers for 250 µΩ Shunt Selection. J5 FIGURE 2-8: CH0+ R23 CH0- R11 R12 30Ω 30Ω CH0+ 1 kΩ short C20 0.033 µF JP3 R24 J6 CH01 kΩ C21 0.033 µF FIGURE 2-9: Example of Channel 0 Jumpers with 60Ω Burden Resistor for Connection to Current Transformer. DS51567B-page 16 © 2009 Microchip Technology Inc. Installation and Operation 2.5.5 Channel 1 RC Circuit with AGND Option – Circuit A Channel 1 is a differential input with two possible circuit selections for each single-ended input (circuit A and circuit B). Using the MCP3905A/06A Evaluation Board, either of the inputs can be connected to the RC or to AGND, allowing single-ended or differential experiments. JPX should be shorted to ground for all single-ended input configurations. CH1A R1 J8 JP20 FIGURE 2-10: 2.5.6 1 kΩ C1 0.033 µF Channel 1 RC Circuit A. Channel 1 Voltage Divider Circuit and Calibration Potentiometer – Circuit B Circuit B includes 4 resistor sockets and a mechanical potentiometer. This allows for experiments calibrating the output of the MCP3905A by changing Channel 1’s input signal amplitude. R3 R4 VR6 VR2 VR1 300 kΩ/25 T 100 kΩ/25 T 1 kΩ/25 T R8 500Ω FIGURE 2-11: Voltage Divider on Channel 1 Including Potentiometers VR1, VR2 and VR6 for Calibration Experiments, Labeled Circuit B on the PCB Silk-Screen. 2.5.7 MCP3905A Center-of-board, 24-lead surface-mount package. Refer to the MCP3905A Data Sheet, “Energy Metering IC with Active Real Power Pulse Output” (DS21948) for a detailed description. © 2009 Microchip Technology Inc. DS51567B-page 17 MCP3905A/06A Evaluation Board User’s Guide 2.5.8 DC Power Supply A low-cost DC power supply circuit is included on the MCP3905A/06A Evaluation Board. This is the same DC power supply circuit used in the MCP3905A/06A Energy Meter Reference Design. The DC power supply is created from a half-wave zener diode-limited AC signal feeding a 7805 +5V regulator. C17 and C16 divide the AC signal coming directly from the line, with their values depending on the AC source expected. The board comes populated with a series capacitor of 0.47 µF, designed to divide down an AC line voltage of 220 VRMS. If the DC power supply is to be used with a 120 VRMS AC source capacitor, C16 should change to 1 µF. Refer to Appendix B. “Bill Of Materials (BOM)” for detailed part information. For more detail on this circuit design, as well as for 120V circuit specifications, refer to AN994 “IEC Compliant Active Energy Meter Design Using The MCP3905A/06A” (DS00994). 2.5.9 Output Prototype Area A second prototype area is included for experiments using the MCP3905A output. All MCP3905A outputs (FOUT0, FOUT1, HFOUT, REVP) are brought out to the prototype area. 2.5.10 Connecting the MCP3905A/06A Evaluation Board to a PICDEM™ Demonstration Board MCP3905A OUTPUT SELECTION JP5 NEG HFOUT FOUT1 FOUT0 OUT 10 kΩ Pull-up Resistor To AGND (possible bias to 110 or 220V with direct-connect meters) 1 3 2 4 U3 RA5 RA4 RA3 RC5 RC4 RC3 RA0 RA1 RA2 RC0 RC1 RC2 VCC PIC®_MCU_GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Standard I/O PICkit™ Starter Kit Connector A standard 14-pin PICtail™ daughter board connector is included on this board, as shown in Figure 2-12. Any number of MCP3905A with PICmicro MCU meter designs can be developed. An optical isolator is included with the MCP3905A/06A Energy Meter Reference Design as an additional level of protection for direct-connect meters using a shunt. It is connected to the selected output of the MCP3905A via JP5. A pull-up resistor is required on the output of the optical isolator to allow the selected logic signal to appear on the PICmicro MCU-based demo board, which is isolated entirely from the MCP3905A/06A Evaluation Board. The output of the optical isolator is connected to RC0 on this connector, as shown in Figure 2-12. RC0 was chosen to be the default output due to the timer1 clock input on many PICmicro® MCUs. Standard PICtail™ Daughter Board Connector FIGURE 2-12: Optical isolation of the MCP3905A outputs to the PICkit™ header. The output is connected to RC0 using a 10 kΩ pull-up resistor to the PICtail™ daughter board header +5V and the PICmicro® MCU header, GND. DS51567B-page 18 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Appendix A. Schematics and Layouts A.1 INTRODUCTION This appendix contains the following schematics and layouts for the MCP3905A/06A Evaluation Board User’s Guide: • Board Schematic • Board – Top Layer and Silk-Screen • Board – Bottom Layer A.2 SCHEMATICS AND PCB LAYOUT The layer order is shown in Figure A-1. Top Layer Bottom Layer FIGURE A-1: © 2009 Microchip Technology Inc. Layer Order. DS51567B-page 19 A B C J3 1 J12 1 AC IN J7 Z3 2-PIN TERMINAL BLOCK J10 C16 0.01 μF Z1 2-PIN TERMINAL BLOCK J9 2-PIN TERMINAL BLOCK J8 2-PIN TERMINAL BLOCK 3-PIN TERMINAL BLOCK 1 3 2-PIN TERMINAL BLOCK J6 2-PIN TERMINAL BLOCK 3-PIN TERMINAL BLOCK 3 J11 AC OUT 2 Z4 R12 30 1 R11 30 JP3 2 2 MOV1 D3 VR2 R2 1K 1N4744A 1N4004 D2 8 470 μF C18 7805 TP6 GND VIN U2 1K/ 25T VR1 R24 1K R23 1K C2 0.033 μF C1 0.033 μF C3 0.033 μF 100K/25 T C17 0.47 μF R21 470 1K R5 300K/25 T VR6 JP14 JUMPER JP15 JUMPER JUMPER JUMPER JP13 2 1 J1 2 1 2 2 1 R1 1K G1 2 J5 G2 3 D 1 1 1 VOUT TP8 +5V Z8 500 1 C21 0.033 μF C20 0.033 μF G4 2 G3 6 DS51567B-page 20 7 3 1 CH1+ CH1JP21 JP20 CH1+ CH1JP19 JP18 3 Z2 PWR JP4 AVDD 2 2 2 2 C19 0.1 μF C6 0.1 μF HPF 1 2 3 4 5 6 7 8 9 10 11 12 C12 0.1 μF R22 10 C4 0.1 μF R9 470 R10 4.7K AVDD C5 10 μF 1 3 TP7 VREF MCP3905-SSOP24 4 SW1 DVDD FOUT0 HPF FOUT1 AVDD HFOUT NC1 DGND CH0+ NEG CH0NC2 CH1OSC1 CH1+ OSC2 MCLR G0 REFIN/OUT G1 AGND F0 F2 F1 U1 C13 10 μF AVDD 4 C10 0.1 μF MCLR 2 4 24 23 22 21 20 REVP 19 18 17 16 15 14 13 C11 220 μF HPF REVP TP5 HPF F2 F1 F0 G1 G0 C8 - 22 pF R18 820 RED D4 + 5 + Date: File: B Size Title JP12 JP9 JP2 JP11 JP1 JP10 22 pF 3.579545MHZ C9 HFOUT HFOUT JP6 AVDD Y1 TP1 R7 820 5 R19 20 HFOUT2 REVP HFOUT2 FOUT1 FOUT0 R13 1K TP3 FOUT1 OUT JP5 3 4 103-00057 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 PS2501 Revision 2 1 2 A B C D 6 21-Jun-2005 Sheet of C:\Active Board Files\102-00051 thru 102-00060\102-00057\PCB Protel Files\MCP3905 Number 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 J2 FEMALE HEADER 25X2 U3 RA5 RA4 RA3 RC5 RC4 RC3 RA0 RA1 RA2 RC0 RC1 RC2 PIC®_MCU_+5 PIC®__MCU_GND PICtail™ C14 0.1 μF C15 0.1 μF TP2 MCP3905 EVAL BD GREEN D1 R14 820 R20 20 FOUT0 6 A.3 - 1 MCP3905A/06A Evaluation Board User’s Guide BOARD SCHEMATIC © 2009 Microchip Technology Inc. Schematics and Layouts A.4 BOARD LAYOUT – TOP LAYER AND SILK-SCREEN PICtail™ Daughter Board © 2009 Microchip Technology Inc. DS51567B-page 21 MCP3905A/06A Evaluation Board User’s Guide A.5 BOARD LAYOUT – BOTTOM LAYER DS51567B-page 22 © 2009 Microchip Technology Inc. MCP3905A/06A EVALUATION BOARD USER’S GUIDE Appendix B. Bill Of Materials (BOM) TABLE B-1: Qty BILL OF MATERIALS (BOM) Reference Description Manufacturer Part Number 5 C1, C2, C3, C20, C21 033 µF 100V 10% MONOLIT CERM CAP EPCOS B37987M1333K000 7 C4, C6, C10, C12, C14, C15, C19 CAP .1 µF 16V CERAMIC X7R 0805 Panasonic® - ECG ECJ-2VB1C104K 2 C5, C13 CAPACITOR TANT 10 µF 6.3V 20% SMD Nichon F930J106MAA 2 C8, C9 CAP 22 PF 50V CERAMIC 0402 SMD Panasonic - ECG ECJ-0EC1H220J 1 C11 CAP 220 µF 10V ELECT FC RADIAL Panasonic - ECG EEU-FC1A221S 1 C16 01 µF INTERFERFENCE METAL CAP Panasonic - ECG ECQ-U2A103MN 1 C17 .47 µF/630VDC METAL POLY CAP Panasonic - ECG ECQ-E6474KF 1 C18 CAP 470 µF 35V ELECT FC RADIAL Panasonic - ECG EEU-FC1V471 30 C1, C2, C3, C20, C21, R1, R2, R5, R11, R12, R23, R24, Z3, Z4, Z8 PIN RECPT .015/.025 DIA 0252 SER Note* - 2 Pins per Location Mill-Max® Manufacturing Corp. 0252-0-15-15-30-27-10-0 1 D1 LED GREEN CLEAR 5MM ROUND Panasonic - SSG LN31GCPH 1 D2 RECTIFIER GPP 400V 1A DO-41 Diodes Inc 1N4004-T 1 D3 DIODE ZENER 15V 1W 5% DO-41 Diodes Inc 1N4744A-T 1 D4 LED RED CLEAR 5MM ROUND Panasonic - SSG LN21RCPH 1 J1 AC OUTPUT CONN Top or Bottom placement SCHURTER 4300.0251 1 J2 “DO NOT INSTALL” — — 1 J3 AC INPUT CONN Top or Bottom placement SCHURTER GSP1.8101.1 6 J5, J6, J7, J8, J9, J10 TERMINAL BLOCK 5MM VERT 2POS PCB Jameco Valuepro TERM BLK-R 4 J1 & J3 SCREW MACH PHIL 4-40X3/8 NYLON Building Fasteners NY PMS 440 0038 PH 4 J1 & J3 NUT HEX 4-40 NYLON Building Fasteners NY HN 440 7 JP1, JP2, JP4, JP9, JP10, JP11, JP12 HEADER, .1"ST MALE, 1RW, 3PIN, (10) .025"PST, .23"GOLDTAIL Jameco Valuepro 7000-1X3SG-R 8 JP3, JP15, JP13, JP14, JP18, JP20, JP21, JP19 "HEADER, .1""ST MALE, 1RW, 2PIN, (10) .025""PST, .21""GOLDTAIL Jameco Valuepro 7000-1X2SG-R 1 JP5 HEADER,.1"ST MALE,2RW,8PIN, .025"PST,.23"GOLDTAIL (10) Jameco Valuepro 0-2X4SG-R Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. © 2009 Microchip Technology Inc. DS51567B-page 23 MCP3905A/06A Evaluation Board User’s Guide TABLE B-1: Qty BILL OF MATERIALS (BOM) (CONTINUED) Reference Description Manufacturer Part Number 1 JP6 HEADER, ST MALE, 2RW, 4PIN, .1""CTR, .025 PST, Jameco Valuepro 2X2SG-R 2 J11, J12 TERMINAL BLOCK 5MM VERT 3POS PCB Jameco Valuepro DT128V3P-R 15 JP1, JP2, JP3, JP4, JP5, JP6, JP9, JP10, JP11, JP12, JP13, JP14, JP15, JP19, JP20 .100" Shorting Block with Handle Jameco Valuepro 2012JH-R 1 MOV1 Suppressors;Clamping Voltage Max.:710V; Peak Surge EPCOS SIOV-S20K275 1 PCB RoHS Compliant Bare PCB, MCP3905A/06A Evaluation Board Microchip Technology 104-00057 Inc. 5 R1, R2, R5 R23, R24 RES 1.00K OHM 1/4W 1% METAL FILM Yageo® America MFR-25FBF-1K00 3 R7, R14, R18 RES 820 OHM 1/4W 5% 1206 SMD Yageo America RC1206JR-07820RL 1 R9 RES 475 OHM 1/10W 1% 0805 SMD Panasonic - ECG ERJ-6ENF4750V 1 R10 RES 4.75K OHM 1/10W 1% 0805 SMD Panasonic - ECG ERJ-6ENF4751V 2 R11, R12 RES 30.1 OHM 1/4W 1% METAL FILM Yageo America MFR-25FBF-30R1 1 R13 RES 10.0K OHM 1/10W 1% 0805 SMD Panasonic - ECG ERJ-6ENF1002V 2 R19, R20 RES 20.0 OHM 1/8W 1% 1206 SMD Panasonic - ECG ERJ-8ENF20R0V 1 R21 RES 470 OHM 1W 5% METAL OXIDE Yageo America RSF100JB-470K 1 R22 RES 10 OHM 1/8W 1% 1206 SMD Panasonic - ECG ERJ-8ENF10R0V 1 SW1 SWITCH TACT 6MM MOM 100GF Omron Electronics Inc. B3F-1000 7 TP1, TP2, TP3, TP5, TP6, TP7, TP8 “DO NOT POPULATE” Keystone Electronics® 5012 1 U1 MCP3905A PWR Meter Chip Microchip Technology MCP3905A-I/SS Inc. 1 U2 IC VOLT REG 5V 100MA 8-SOIC Fairchild Semiconductor® KA78L05AD 1 U3 1 CHANNEL OPTO COUPLER TRANS DIP NEC PS2501-1-A 1 VR1 POT 1.0K OHM 3/8" SQ CERM SL MT Bourns Inc. 3296Y-1-102LF 1 VR2 POT 100K OHM 3/8" SQ CERM SL MT Bourns Inc. 3296Y-1-104LF 1 VR6 POT 500K OHM 3/8" SQ CERM SL MT Bourns Inc. 3296Y-1-504LF 1 Y1 CRYSTAL 3.579545MHZ 17PF HC49/US ECS Inc. ECS-35-17-4X 2 Z1, Z2 BEAD CORE SINGLE 3.5X9MM AXIAL Panasonic - ECG EXC-ELSA39 2 Z3, Z4 RES332KOHM1/4W 1% METALFILM Socket Yageo America MFR-25FBF-332K 1 Z8 RES 499 OHM 1/4W 1% METAL FILM Yageo America MFR-25FBF-499R 5 EA corner of PCB and on in the middle BUMPON TALL TAPER SQ .50X.23 BK 3M/ESM Note 1: SJ-5518 (BLACK) The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components. DS51567B-page 24 © 2009 Microchip Technology Inc. Bill Of Materials (BOM) NOTES: © 2009 Microchip Technology Inc. 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