W3GZ50FC0401 BA ENU

W3GZ50-FC04-01
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com
1. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
Translation of the original operating instructions
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
1
1.1 Hazard levels for warnings
1.2 Staff qualifications
1.3 Basic safety rules
1.4 Voltage
1.5 Safety and protective features
1.6 Electromagnetic radiation
1.7 Mechanical movement
1.8 Emissions
1.9 Hot surface
1.10 Transport
1.11 Storage
1
1
1
1
2
2
2
2
2
2
2
2. INTENDED USE
3
3. TECHNICAL DATA
4
3.1 Product drawing
3.2 Nominal data
3.3 Data according to ErP Directive
3.4 Technical description
3.5 Mounting data
3.6 Transport and storage conditions
4
5
5
5
6
6
4. CONNECTION AND STARTUP
6
4.1 Mechanical connection
4.2 Electrical connection
4.3 Connection in terminal box
4.4 Factory settings
4.5 Connection diagram
4.6 Checking connections
4.7 Switching on the device
4.8 Switching off the device
6
6
7
8
9
10
10
10
5. INTEGRATED PROTECTIVE FEATURES
10
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
10
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
6.1 Cleaning
6.2 Safety inspection
6.3 Disposal
11
11
11
1.4 Voltage
1.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
Note the following when working on the device:
; Check the device's electrical equipment at regular intervals; see
Chapter 6.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
WARNING
Live terminals and connections even with device
switched off
Electric shock
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
W3GZ50-FC04-01
Operating instructions
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
In the event of a fault, the rotor and the impeller will be
energized
The rotor and the impeller have basic insulation.
→ Do not touch the rotor and impeller once installed.
CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.
Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ After working on the device, remove any tools or other
objects from the device.
1.5 Safety and protective features
DANGER
Protective device missing and protective device not
functioning
Without a protective device there is a risk of serious injury, for
instance if the hands reach or are sucked into the device during
operation.
→ Operate the device only with a fixed protective device and
guard grille.# The fixed protective device must be able to
withstand the kinetic energy of a fan blade that becomes
detached at maximum speed. There must not be any gaps
which it is possible to reach into with the fingers, for example.
→ The device is a built-in component. As the operator, you
are responsible for ensuring that the device is secured
adequately.
→ Stop the device immediately if you notice a missing or
ineffective protective device.
Translation of the original operating instructions
1.6 Electromagnetic radiation
NOTE
Electrical or electromagnetic interference after installing
the device in customer equipment.
→ Verify that the entire setup is EMC-compliant.
1.7 Mechanical movement
DANGER
Rotating device
Risk of injury to body parts coming into contact with the rotor or
the impeller.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
DANGER
Ejected parts
Missing protective devices may cause balancing weights or
broken fan blades to be ejected and cause injuries.
→ Take appropriate safety measures.
WARNING
Rotating device
Long hair and dangling items of clothing, jewelry and the like
can become entangled and be pulled into the device. Injuries
can result.
→ Do not wear any loose-fitting or dangling clothing or jewelry
while working on rotating parts.#Protect long hair with a cap.
1.8 Emissions
WARNING
Depending on the installation and operating conditions,
the sound pressure level may exceed 70 dB(A).
Risk of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment such as hearing protection.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature on electronics housing
Risk of burns
→ Ensure sufficient protection against accidental contact.
1.10 Transport
WARNING
Transporting the fan
Injuries from tipping or slipping
→ Transport the fan in its original packaging only.
The fans must always be transported and handled so that
they cannot tip over. This is particularly important in the case
of devices that stand vertically (with horizontal axis).
→ Transport the fan lying flat, in other words with the axis
vertical.
→ Secure the fan(s) with appropriate equipment such as a
lashing strip so that nothing can slip or tip, especially when
stacking multiple fans.
→ Also take possible wind forces into consideration.
1.11 Storage
WARNING
Storing the fan
Injuries from tipping or slipping
→ The fans must always be stored and handled so that they
cannot tip over. This is particularly important in the case of
devices that stand vertically (with horizontal axis).
→ Store the fan lying flat, in other words with the axis
vertical.
→ Secure the fan(s) with appropriate equipment such as a
lashing strip so that nothing can slip or tip, especially when
stacking multiple fans.
→ Also take possible wind forces into consideration.
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packaging in a clean environment.
; Protect the device against environmental effects and dirt until final
installation.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
W3GZ50-FC04-01
Operating instructions
; We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and the longest possible
service life.
; Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
; Maintain the storage temperature, see
Chapter 3.6 Transport and storage conditions.
; Make sure that all cable glands are fitted with dummy plugs.
2. INTENDED USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Intended use also includes
●
Using the device only in power systems with grounded neutral (TN/
TT power systems).
●
Using the device only in stationary systems.
●
Performing all maintenance work.
●
conveying air at an ambient air pressure between 750 mbar and 1050
mbar.
●
Using the device within the permitted ambient temperature range; see
Chapter 3.6 Transport and storage conditions and
Chapter 3.2 Nominal data.
●
Operating the device with all protective devices.
●
Following the operating instructions.
Improper use
Translation of the original operating instructions
In particular, operating the device in the following ways is prohibited and
could be hazardous:
●
Operating the device in an unbalanced state, e.g. due to dirt deposits
or ice formation.
●
Operation in medical equipment with a life-sustaining or life-support
function.
●
Operation with external vibrations.
●
Conveying solids in the flow medium.
●
Painting the device
●
Connections (e.g. screws) coming loose during operation.
●
Opening the terminal box during operation.
●
Standing or walking on the device
●
Conveying air that contains abrasive particles.
●
Conveying highly corrosive air, e.g. salt spray. Exception: devices
designed for salt spray and correspondingly protected.
●
Conveying air with high dust content, e.g. suctioning off sawdust.
●
Operating the device close to flammable materials or components.
●
Operating the device in an explosive atmosphere.
●
Using the device as a safety component or to perform safety-related
functions.
●
Operation with completely or partially disassembled or manipulated
protective devices.
●
In addition, all applications not listed among the intended uses.
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
W3GZ50-FC04-01
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
Translation of the original operating instructions
All dimensions in mm.
1
2
3
4
5
Direction of air flow "V"
Cable diameter min. 4 mm, max. 10 mm, tightening torque 4 ± 0.6 Nm
Cable diameter min. 9 mm, max. 16 mm, tightening torque 6 ± 0.9 Nm
Tightening torque 3.5 ± 0.5 Nm
Mounting holes for AxiTop
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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
W3GZ50-FC04-01
3.2 Nominal data
3.4 Technical description
Motor
M3G200-QA
Phase
Nominal voltage / VAC
Nominal voltage
range / VAC
Frequency / Hz
3~
400
380 .. 480
Method of obtaining
data
Speed / min-1
Power consumption / W
Current draw / A
Max. back pressure / Pa
Min. ambient
temperature / °C
Max. ambient
temperature / °C
ml
Weight
Fan size
Rotor surface
Electronics housing
material
Blade material
Fan housing material
50/60
Guard grille material
690
4700
7.7
195
-25
Number of blades
Blade pitch
Airflow direction
Direction of rotation
Degree of protection
Insulation class
Moisture (F) /
Environmental (H)
protection class
Installation position
60
ml = Max. load · me = Max. efficiency · fa = Free air
cs = Customer specification · ce = Customer equipment
Subject to change
3.3 Data according to ErP Directive
01 Overall efficiency ηes / %
02 Measurement category
03 Efficiency category
04 Efficiency grade N
05 Variable speed drive
06 Year of manufacture
Translation of the original operating instructions
07 Manufacturer
08 Type
09 Power consumption Ped / kW
09 Air flow qv / m³/h
09 Pressure increase total psf /
Pa
10 Speed n / min-1
11 Specific ratio*
12 Recycling/disposal
13 Maintenance
14 Additional components
*
Actual
Req. 2015
46.6
A
Static
48.8
Yes
37.8
Condensation
drainage holes
Mode
Motor bearing
Technical features
40
The year of manufacture is specified on the
product's rating label.
ebm-papst Mulfingen GmbH & Co. KG
Amtsgericht (court of registration) Stuttgart ·
HRA 590344
D-74673 Mulfingen
W3GZ50-FC04-01
4.52
43230
169
700
1.00
Information on recycling and disposal is
provided in the operating instructions.
Information on installation, operation and
maintenance is provided in the operating
instructions.
Components used to calculate the energy
efficiency that are not apparent from the
measurement category are detailed in the
CE declaration.
Specific ratio = 1 + pfs / 100 000 Pa
Data obtained at optimum efficiency level. The ErP data is determined using a motor-impeller
combination in a standardized measurement setup.
Touch current
according to IEC
60990 (measuring
circuit Fig. 4, TN
system)
Electrical hookup
Motor protection
Protection class
Conformity with
standards
Approval
138 kg
1250 mm
Painted black
Die-cast aluminum, painted black
Die-cast aluminum
Sheet steel, galvanized and coated with
black plastic (RAL 9005)
Steel, coated with black plastic (RAL
9005)
5
0°
"V"
Clockwise, viewed toward rotor
IP54
"F"
F4-1
Shaft horizontal or rotor on bottom; rotor
on top on request
On rotor side
S1
Ball bearing
- Output 10 VDC, max. 10 mA
- Output 20 VDC, max. 50 mA
- Output for slave 0-10 V
- Input for sensor 0-10 V or 4-20 mA
- External 24 V input (parameter setting)
- Alarm relay
- Integrated PID controller
- Motor current limitation
- PFC, passive
- RS-485 MODBUS-RTU
- Soft start
- Control input 0-10 VDC / PWM
- Control interface with SELV potential
safely disconnected from supply
- Thermal overload protection for
electronics/motor
- Line undervoltage / phase failure
detection
<= 3.5 mA
Via terminal box
Reverse polarity and locked-rotor
protection
I (if protective earth is connected by
customer to the housing's connection point)
EN 61800-5-1; CE
C22.2 No.77 + CAN/CSA-E60730-1;
EAC; UL 1004-7 + 60730
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Operating instructions
W3GZ50-FC04-01
With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.
DANGER
Voltage on the device
Electric shock
3.5 Mounting data
→ Always connect a protective earth first.
; Secure the screws against unintentional loosening (e.g. use selflocking screws).
→ Check the protective earth.
Strength class of
screws
10.9
Any further mounting data required can be taken from the product drawing.
3.6 Transport and storage conditions
; Use the device in accordance with its degree of protection.
Max. permitted
ambient temp. for
motor (transport/
storage)
Min. permitted
ambient temp. for
motor (transport/
storage)
+80 °C
-40 °C
4. CONNECTION AND STARTUP
4.1 Mechanical connection
Heavy and unwieldy device.
Crushing hazard
→ Do not grasp or transport the device by the blades. Move
the device with a crane using ropes or cloth straps. There
are transport loops on the fan housing that can be used for
transport.
→ Ensure after installation that the impeller moves easily
and that its blades are not deformed or bent and do not
scrape anywhere.
Translation of the original operating instructions
4.2 Electrical connection
CAUTION
Cutting and crushing hazard when removing device
from packaging
Blades can bend
→ Carefully remove the device from its packaging, by the fan
housing. Strictly avoid shocks.
→ Wear safety shoes and cut-resistant safety gloves.
; Check the device for transport damage. Damaged devices are not to
be installed.
DANGER
Faulty insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
regulations for voltage, current, insulation material, capacity,
etc.
→ Route cables so that they cannot be touched by any
rotating parts.
DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.
Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.
Before working on the electrical hookup, short the supply
and PE connections.
CAUTION
Voltage
The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole disconnection switch.
→ When working on the fan, secure the system/machine in
which the fan is installed so as to prevent it from being
switched back on.
NOTE
Device malfunctions possible
Route the device's control lines separately from the supply line.
→ Maintain the greatest possible clearance.
Recommendation: clearance > 10 cm (separate cable
routing)
NOTE
Water ingress into wires or cables
Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry
environment.
Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.
; Install the undamaged device in accordance with your application.
CAUTION
Possible damage to the device
If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of
installation until all fastening screws have been tightened.
4.2.1 Requirements
; Check whether the data on the nameplate match the connection data.
; Before connecting the device, make sure the power supply matches
the device voltage.
; Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
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Operating instructions
W3GZ50-FC04-01
4.2.5 Leakage current
cable cross-section is at least
AWG 26 / 0.13 mm².
Ground conductor contact resistance according to EN 61800-5-1
Compliance with the impedance specifications according to EN 61800-51 for the protective earth connection circuit must be verified in the end
application.
Depending on the circumstances of installation, it may be necessary to
connect an additional protective earth conductor to the extra protective
earth terminal on the device.
The protective earth terminal is on the housing and has a ground
conductor symbol and a bore hole.
Assignment of supply cable cross-sections and their required fuses (line
protection only, no equipment protection).
3/PE AC
380-480
VAC
3/PE AC
380-480
VAC
3/PE AC
380-480
VAC
3/PE AC
380-480
VAC
Fuse
4.2.6 Locked-rotor protection
Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).
4.3 Connection in terminal box
4.3.1 Preparing cables for connection
4.2.2 Supply connection and fuses
Nominal
voltage
For asymmetrical power systems or if a phase fails, the
leakage current can increase to a multiple of the nominal value.
VDE
16 A
UL
15 A
Automatic
circuit
breaker
VDE
C16A
Cable
crosssection
mm²
1.5
Cable
crosssection
*AWG
16
20 A
20 A
C20A
2.5
14
25 A
25 A
C25A
4.0
12
32 A
30 A
C32A
6.0
10
Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.
NOTE
Tightness and strain relief are dependent on the cable
used.
→ This must be checked by the user.
* AWG = American Wire Gauge
4.2.3 Reactive currents
Translation of the original operating instructions
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.
●
The values are typically less than 350 mA.
●
At the same time, the effective power in this operating state
(operational readiness) is typically < 6 W.
4.2.4 Residual current circuit breaker (RCCB)
Only universal residual current devices (type B or B+) are
allowed. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.
When the device's power supply is switched on, pulsed
charging currents from the capacitors in the integrated EMC
filter can lead to the residual current devices tripping without
delay. We recommend the use of residual current circuit
breakers with a trip threshold of 300 mA and delayed tripping
(super-resistant, characteristic K).
Fig. 1: Recommended stripped lengths in mm (inside terminal box)
Legend: CL = control lines
4.3.2 Connecting wires to terminals
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
; Remove the cap from the cable gland.
Only remove caps where cables are fed in.
; Route the wire(s) (not included in scope of delivery) into the terminal
box.
; First connect the "PE" (protective earth).
; Connect the wires to the corresponding terminals.
Use a screwdriver to do so.
When connecting, ensure that no wire ends fan out.
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W3GZ50-FC04-01
Operating instructions
Fig. 4: Cable routing for fans installed upright.
4.4 Factory settings
Factory settings made for the device by ebm-papst.
Fig. 2: Connecting wires to terminals
; Seal the terminal box.
4.3.3 Cable routing
Mode parameter set 1
Mode parameter set 2
Fan/device address
Max. PWM / %
Min. PWM / %
Save set value to
EEPROM
Set value requirement
Direction of action
parameter set 1
Direction of action
parameter set 2
PWM control
PWM control
01
100
8
Yes
Analog (linear)
Positive (heating)
Positive (heating)
Water must be prevented from reaching the cable gland along the cable.
Fans installed lying flat
Translation of the original operating instructions
Make sure the cable is routed in a U-shaped loop.
Fig. 3: Fan installed lying flat, cable routed in a U-shaped loop.
Fans installed upright
When routing the cable, make sure that the cable glands are located at
the bottom. The cables must always be routed downward.
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W3GZ50-FC04-01
Operating instructions
Translation of the original operating instructions
4.5 Connection diagram
No.
KL 1
KL 1
KL 1
PE
KL 2
KL2
Conn.
1
2
3
1
2
Designation
L1
L2
L3
PE
NO
COM
KL2
KL 3
KL 3
KL 3
KL 3
3
1
2
3 / 10
4
NC
RSA
RSB
GND
Ain1 U
KL 3
5
+ 10 V
KL 3
6
Ain1 I
KL 3
7
Din1
KL 3
8
Din2
KL 3
9
Din3
KL 3
11
Ain2 U
KL 3
12
+ 20 V
KL 3
13
Ain2 I
KL 3
14
Aout
Function/assignment
Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
Supply connection, power supply 3-phase 380-480 VAC, 50/60 Hz
Ground connection, PE connection
Status relay, floating status contact; make for failure
Status relay, floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
Status relay, floating status contact; break for failure
Bus connection RS485, RSA, MODBUS-RTU; SELV
Bus connection RS485, RSB, MODBUS-RTU; SELV
Reference ground for control interface; SELV
Analog input 1, set value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input Ain1 I;
SELV
Fixed voltage output 10 VDC, +10 V ±3%, max. 10 mA, short-circuit-proof power supply for external devices
(e.g. pot); SELV
Analog input 1, set value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input Ain1U;
SELV
Digital input 1: enable electronics,
enable: pin open or applied voltage 5-50 VDC
disable: bridge to GND or applied voltage < 1 VDC
reset function: triggers software reset after a level change to < 1 VDC; SELV
Digital input 2: Switching parameter sets 1/2, according to EEPROM setting, the valid or used parameter set
can be selected via bus or via digital input DIN2.
Parameter set 1: pin open or applied voltage 5-50 VDC
Parameter set 2: bridge to GND or applied voltage < 1 VDC; SELV
Digital input 3: according to EEPROM setting, the integrated controller's direction of action can be selected as
normal/inverse via bus or digital input
normal: pin open or applied voltage 5-50 VDC
inverse: bridge to GND or applied voltage < 1 VDC; SELV
Analog input 2, measured value: 0-10 V, Ri = 100 kΩ, adjustable curve, only usable as alternative to input
Ain2I; SELV
Fixed voltage output 20 VDC, +20 V +25/-10%, max. 50 mA, short-circuit-proof power supply for external
devices (e.g. sensors); SELV
Analog input 2, measured value: 4-20 mA, Ri = 100 Ω, adjustable curve, only usable as alternative to input
Ain2U; SELV
Analog output 0-10 VDC, max. 5 mA, output of current motor modulation level / motor speed
adjustable curve; SELV
Item no. 51215-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 9 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
W3GZ50-FC04-01
Operating instructions
4.6 Checking connections
5. INTEGRATED PROTECTIVE FEATURES
; Ensure isolation from supply (all phases).
; Make sure a restart is impossible
The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.
; Check the cables for proper fit.
Fault
; Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.
; Route the cables in the terminal box so that the terminal box cover
closes without resistance.
; Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.
; Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.
Rotor position detection error
Blocked rotor
Line undervoltage (line voltage
outside of permitted nominal
voltage range)
Phase failure
4.7 Switching on the device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Risk of fire
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
→ Ensure that no combustible or flammable materials are
located close to the fan.
Do not perform any repairs on your device. Send the device to ebmpapst for repair or replacement.
; Before switching on, check the device for visible external damage
and make sure the protective devices are functional.
; Check the fan's air flow paths for foreign matter and remove any
foreign matter found.
; Apply the nominal supply voltage.
; Start the device by changing the input signal.
4.8 Switching off the device
Switching off the device during operation:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance:
Translation of the original operating instructions
Safety feature description/
function
An automatic restart follows.
; After the blockage is
removed, the motor restarts
automatically.
; If the line voltage returns to
permitted values, the motor
restarts automatically.
A phase of the supply voltage
fails for at least 5 s.
; When all phases are correctly
supplied again, the motor
automatically restarts after 10-40
s.
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the power supply.
; When disconnecting, be sure to disconnect the ground connection last.
WARNING
Live terminals and connections even with device
switched off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.
Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage
and ensure that it cannot be switched back on.
→ After working on the device, remove any tools or other
objects from the device.
If the device is out of use for over four months, we recommend
switching it on for at least four hours at full speed to allow any
condensation to evaporate and to move the bearings.
Malfunction/fault
Impeller not
running smoothly
Possible cause
Imbalance in rotating
parts
Motor not turning
Mechanical blockage
Possible remedy
Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.
Switch off, isolate
from supply and
remove mechanical
blockage.
Item no. 51215-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 10 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
Operating instructions
W3GZ50-FC04-01
Translation of the original operating instructions
Line voltage faulty
Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.
Faulty connection
Isolate from supply,
correct connection;
see connection
diagram.
Broken motor winding Replace device
Deficient cooling
Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.
Ambient temperature Reduce the ambient
too high
temperature. Let the
device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.
Impermissible point of Correct the operating
operation (e.g. back
point. Let the device
pressure too high)
cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.
In the event of further malfunctions, contact ebm-papst.
6.1 Cleaning
NOTE
Damage to the device during cleaning
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
cleaner.# Do not use any acid, alkali or solventbasedcleaning agents.# Do not use any pointed or sharpedged objects for cleaning
6.2 Safety inspection
NOTE
High-voltage test
The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the
legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.
What to check
Contact
protection
cover for
intactness or
damage
Device for
damage to
blades and
housing
Fastening the
cables
Insulation of
cables for
damage
Tightness of
cable gland
How to check How often
Visual inspection At least every
6 months
What action?
Repair or
replacement of
device
Visual inspection At least every
6 months
Replacement of
device
Visual inspection At least every
6 months
Visual inspection At least every
6 months
Fasten
Visual inspection At least every
6 months
Retighten,
replace if
damaged
Open holes
Condensation
Visual inspection At least every
drainage holes
6 months
for clogging,
where necessary
Welds for crack Visual inspection At least every
formation
6 months
Replace cables
Replace device
6.3 Disposal
For ebm-papst, environmental protection and resource preservation are
top priority corporate goals.
ebm-papst operates an environmental management system which is
certified in accordance with ISO 14001 and rigorously implemented
around the world on the basis of German standards.
Right from the development stage, ecological design, technical safety
and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
of the product and its components.
Item no. 51215-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 11 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com
W3GZ50-FC04-01
Operating instructions
6.3.1 Country-specific legal requirements
NOTE
Country-specific legal requirements
Always observe the applicable country-specific legal
regulations with regard to the disposal of products or waste
occurring in the various phases of the life cycle. The
corresponding disposal standards are also to be heeded.
6.3.2 Disassembly
Disassembly of the product must be performed or supervised by
qualified personnel with the appropriate technical knowledge.
The product is to be disassembled into suitable components for disposal
employing standard procedures for motors.
WARNING
Heavy parts of the product may drop off. Some of the
product components are heavy. These components
could drop off during disassembly.
This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.
6.3.3 Component disposal
The products are mostly made of steel, copper, aluminum and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
●
Steel and iron
●
Aluminum
●
Non-ferrous metal, e.g. motor windings
●
Plastics, particularly with brominated flame retardants, in accordance
with marking
●
Insulating materials
●
Cables and wires
●
Electronic scrap, e.g. circuit boards
Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
Translation of the original operating instructions
; Ferrite magnets can be disposed of in the same way as normal iron
and steel.
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
manner.
The materials concerned are as follows:
●
Miscellaneous insulators used in the terminal box
●
Power cables
●
Cables for internal wiring
●
Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.
→ Please contact ebm-papst for any other questions on disposal.
Item no. 51215-5-9970 · ENU · Change 89187 · Approved 2016-04-16 · Page 12 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com