CBB 0207 www.vishay.com Vishay Beyschlag High Pulse Load Carbon Film Leaded Resistors FEATURES • Pulse load capability up to 6 kV or 140 W • Specialty product for ESD and EMC sensitive applications • Special carbon film technology for maximum heat stress capability • Material categorization: for definitions of compliance please see www.vishay.com/doc?99912 CBB 0207 leaded resistors with advanced pulse load capability, are the perfect choice for circuitries exposed to high levels of electromagnetic interference or electrostatic discharge. The resistors can also be used to protect the circuitry of signal and mains input lines from surge pulses. Applications are in all fields of automotive, telecommunication and industrial equipment. APPLICATIONS • Automotive • Telecommunication • Industrial equipment TECHNICAL SPECIFICATIONS DESCRIPTION CBB 0207 10 Ω to 1.5 MΩ Resistance range Res. Tolerance ±2% Temperature coefficient Refer to temperature coefficient graph Rated dissipation, P70 0.6 W Operating voltage, Umax. AC/DC 350 V Maximum permissible film temperature 155 °C Max. resistance change at P70 for resistance range, ΔR/R after: 10 Ω to 100 kΩ 1000 h ±2% 8000 h +5 % / -4 % Permissible voltage against ambient (insulation): Failure rate: FITobserved 1 min; Uins 500 V Continuous 75 V ≤ 0.1 x 10-9/h APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. Revision: 19-Jan-16 Document Number: 28736 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION OPERATIONE MODE Climatic category Rated dissipation, P70 STANDARD POWER -55 °C / +125 °C / 56 days -55 °C / +155 °C / 56 days 0.4 W 0.6 W 125 °C 155 °C CBB 0207 Applied maximum film temperature, ϑF max. 10 Ω to 100 kΩ CBB 0207 Max. resistance change at rated dissipation |ΔR/Rmax.|, after: 1000 h ≤ ± (1 % R + 0.05 Ω) ≤ ± (2 % R + 0.05 Ω) 8000 h ≤ +(3 % R + 0.05 Ω) -(2 % R + 0.05 Ω) ≤ +(5 % R + 0.05 Ω) -(4 % R + 0.05 Ω) TEMPERATURE COEFFICIENT AND RESISTANCE RANGE TYPE / SIZE CBB 0207 TCR TOLERANCE RESISTANCE E-SERIES -250 ppm/K (1) ±2% 10 Ω to 1.5 MΩ E24 Note (1) This TCR figure is exhibited by most ohmic values up to 10 kΩ, for detailed information please see TCR curve on page 6. PART NUMBER AND PRODUCT DESCRIPTION Part Number: CBB0207001501GC100 C B B 0 2 0 7 0 0 1 5 0 1 G C 1 0 0 TYPE / SIZE SPECIAL CHARACTER TCR VALUE TOLERANCE PACKAGING SPECIAL CBB0207 0 = neutral 0 = standard See TCR graph 3 digit value 1 digit multiplier Multiplier 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 G=±2% CT C1 up to 2 digits 00 = standard Product Description: CBB 0207 2 % C1 1K5 CBB 0207 2% C1 1K5 TYPE SIZE TOLERANCE PACKAGING RESISTANCE VALUE CBB 0207 ±2% CT C1 47K = 47 kΩ 51R1 = 51.1 Ω PACKAGING TYPE / SIZE CODE QUANTITY CT 5000 CBB 0207 C1 Revision: 19-Jan-16 1000 PACKAGING STYLE WIDTH PITCH Taped acc. to IEC 60286-1 fan-folded in a box 52 mm 5 mm DIMENSIONS 77 mm x 82 mm x 324 mm 74 mm x 42 mm x 184 mm Document Number: 28736 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag DESCRIPTION MATERIALS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous and dense carbon film is deposited on a high grade ceramic body (85 % Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. Connecting wires of electrolytic copper plated with 100 % tin are welded to the termination caps. The resistors are covered by protective coating designed for electrical, mechanical and climatic protection. Five color code rings designate the resistance value and tolerance in accordance with IEC 60062 (1). Vishay acknowledges the following systems for the regulation of hazardous substances: The result of the determined production is verified by an extensive testing procedure performed on 100 % of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. ASSEMBLY The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The encapsulation is resistant to all cleaning solvents (3) commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, potting compounds and their processes, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are completely lead (Pb)-free, the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. • IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry, with the list of declarable substances given therein • The Global Automotive Declarable Substance List (GADSL) (2) • The REACH regulation (1907/2006/EC) and the related list of substances with very high concern (SVHC) (3) for its supply chain The products do not contain any of the banned substances as per IEC 62474, GADSL, or the SVHC list, see www.vishay.com/how/leadfree. Hence the products fully comply with the following directives: • 2000/53/EC End-of-Life Vehicle Directive (ELV) and Annex II (ELV II) • 2011/65/EU Restriction of the Use of Hazardous Substances Directive (RoHS) with amendment 2015/863/EU • 2012/19/EU Waste Electrical and Electronic Equipment Directive (WEEE) Vishay pursues the elimination of conflict minerals from its supply chain, see the Conflict Minerals Policy at www.vishay.com/doc?49037. APPROVALS Where applicable, the resistors are tested in accordance with EN 140101-806 (successor of CECC 40101-806) which refers to EN 60115-1 and EN 140100. Vishay Beyschlag has achieved “Approval of Manufacturer” in accordance with IEC QC 001002-3, clause 2. The release certificate for “Technology Approval Schedule” in accordance with CECC 240001 based on IEC QC 001002-3, clause 6 is granted for the Vishay Beyschlag manufacturing process. Notes (1) The quoted IEC standards are also released as EN standards with the same number and identical contents. (2) Global Automotive Declarable Substance List, see www.gadsl.org. All products comply with the IEC 62474, Material Declaration for Products of and for the Electrotechnical Industry. CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organization representing the information and communications technology and consumer electronics), see www.digitaleurope.org/SearchResults.aspx?Search=eicta. (3) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability. Revision: 19-Jan-16 Document Number: 28736 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag Power Dissipation P FUNCTIONAL DESCRIPTION 1 CBB 0207 W 0.5 0 - 50 0 50 70 100 Ambient Temperature ϑ amb Derating - Power Operation Power Dissipation P 150 C 1 CBB 0207 W 0.5 0 -50 0 50 70 °C 130 Ambient Temperature ϑ amb Derating - Standard Operation Temperature Rise T r 100 CBB 0207 80 K 60 40 20 0 0 0.1 Temperature Rise Revision: 19-Jan-16 0.2 0.3 0.4 0.5 W 0.6 Load P Document Number: 28736 4 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag Pulse Load Pmax. FUNCTIONAL DESCRIPTION CBB 0207 100 W 10 1 0.1 10 µs 100 μ µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation. Continuous Pulse Load Pmax. Single Pulse CBB 0207 100 W 10 1 0.1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse load, continuous pulses; for permissible resistance change equivalent to 8000 h operation. Pulse Voltage Umax. Continuous Pulse CBB 0207 1 kV 100 V 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation. Pulse Voltage Revision: 19-Jan-16 Document Number: 28736 5 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag Test Voltage 1.2/50 µs FUNCTIONAL DESCRIPTION 10 kV 1 kV 100 V CBB 0207 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60 115-1, 4.27; 1.2 μs/50 μs; 5 pulses at 12 s intervals; for permissible resistance change 0.5 %. Test Voltage 10/700 µs 1.2/50 Pulse 10 kV 1 kV 100 V CBB 0207 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60 115-1, 4.27; 10 μs/ 700 μs; 10 pulses at 1 minute intervals; for permissible resistance change 0.5 %. Temperature Coefficient (TCR) 10/700 Pulse CBB 0207 - 100 ppm/K - 200 - 300 - 400 - 500 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Temperature Coefficient (TCR) Revision: 19-Jan-16 Document Number: 28736 6 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag Current Noise A1 FUNCTIONAL DESCRIPTION 1 µV/V 0.1 CBB 0207 0.01 10 kΩ 1 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Current Noise - A1 in accordance with IEC 60195 TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the following specifications: EN 60115-1, generic specification (includes tests) LCT / UCT / 56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, long term, 56 days) is valid. EN 140100, sectional specification (includes schedule for qualification approval) Unless otherwise specified the following values apply: EN 140101-806 (successor of CECC 40101-806), detail specification (includes schedule for conformance inspection) Relative humidity: 45 % to 75 % The following table contains the applicable tests selected from the documents listed above. The tests are carried out in accordance with IEC 60068-2-xx test method and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. climatic category Temperature: 15 °C to 35 °C Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). In the Test Procedures and Requirements table only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2-xx test methods. A short description of the test procedure is also given. TEST PROCEDURES AND REQUIREMENTS IEC 60 115-1 CLAUSE IEC 60 068-2-xx TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (ΔRmax.) PROCEDURE Stability for product types: CBB 0207 10 Ω to 1.5 MΩ 4.5 - Resistance - ±2% 4.7 - Voltage proof URMS = Uins; 60 s No flashover or breakdown 4.8 - Temperature coefficient At (20 / -55 / 20) °C and (20 / 155 / 20) °C - 4.13 - Short time overload Room temperature; U = 2.5 x P 70 x R or U = 2 x Umax.; 5 s ± (0.5 % R + 0.1 Ω) no visible damage 4.16 21 (Ua1) 21 (Ub) 21 (Uc) Robustness of terminations Tensile, bending and torsion ± (0.5 % R + 0.05 Ω) Revision: 19-Jan-16 Document Number: 28736 7 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS IEC 60 115-1 CLAUSE IEC 60 068-2-xx TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (ΔRmax.) PROCEDURE Stability for product types: CBB 0207 +235 °C; 2 s solder bath method SnPb40 10 Ω to 1.5 MΩ Good tinning (≥ 95 % covered, no visible damage) 4.17 20 (Ta) Solderability 4.18.2 20 (Tb) Resistance to soldering heat Unmounted components; (260 ± 3) °C; (10 ± 1) s ± (0.5 % R + 0.05 Ω) no visible damage 4.19 14 (Na) Rapid change of temperature 30 min at LCT = -55 °C and 30 min at UCT = 155 °C; 200 cycles ± (0.5 % R + 0.05 Ω) no visible damage 4.22 6 (B4) Vibration 6 h; 10 Hz to 2000 Hz 1.5 mm or 196 m/s2 ± (0.5 % R + 0.05 Ω) 4.23 +245 °C; 3 s solder bath method SnAG3Cu0.5 Climatic sequence: 4.23.2 2 (Ba) dry heat 155 °C; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h; 90 % to 100 % RH; 1 cycle 4.23.4 1 (Aa) cold -55 °C; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; 15 °C to 35 °C 4.23.6 30 (Db) damp heat, cyclic 55 °C; 5 days; 90 % to 100 % RH; 5 cycles DC load apply rated power for 1 min Damp heat, steady state (40 ± 2) °C; 56 days; (93 ± 3) % RH 4.23.7 4.24 78 (Cab) U= - Endurance at 70 °C: standard operation mode 4.25.1 U= - 4.25.3 4.29 4.40 - Endurance at 70 °C: power operation mode Endurance at upper category temperature ± (1 % R + 0.1 Ω) P 70 x R or U = Umax. 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (1 % R + 0.05 Ω) 70 °C; 8000 h +(3 % R + 0.05 Ω) -(2 % R + 0.05 Ω) P 70 x R or U = Umax. 1.5 h on; 0.5 h off; 70 °C; 1000 h ± (2 % R + 0.05 Ω) 70 °C; 8000 h +(5 % R + 0.05 Ω) -(4 % R + 0.05 Ω) 125 °C; 1000 h ± (2 % R + 0.05 Ω) 155 °C; 1000 h ± (4 % R + 0.1 Ω) Marking legible; no visible damage ± (0.5 % R + 0.05 Ω) 45 (XA) Component solvent resistance Isopropyl alcohol +23 °C; toothbrush method - Electrostatic discharge (human body model) IEC 61340-3-1; 3 pos. + 3 neg. 16 kV Revision: 19-Jan-16 ± (1 % R + 0.1 Ω) no visible damage Document Number: 28736 8 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 CBB 0207 www.vishay.com Vishay Beyschlag DIMENSIONS D d L I M DIMENSIONS AND MASS TYPE CBB 0207 Dmax. (mm) Lmax. (mm) dnom. (mm) Imin. (mm) Mmin. (mm) MASS (mg) 2.5 6.3 0.6 28.0 10.0 220 HISTORICAL 12NC INFORMATION Resistance Decade • The resistors had a 12-digit numeric code starting with 2312. RESISTANCE DECADE LAST DIGIT 10 Ω to 99.9 Ω 9 100 Ω to 999 Ω 1 • The subsequent 4 digits indicated the resistor type, specification and packaging; see the 12NC table. 1 kΩ to 9.99 kΩ 2 • The remaining 4 digits indicated the resistance value: 10 kΩ to 99.9 kΩ 3 - The first 3 digits indicated the resistance value. 100 kΩ to 999 kΩ 4 - The last digit indicated the resistance decade in accordance with the Resistance Decade table. 1 MΩ to 9.99 MΩ 5 12NC Example The 12NC of a CBB 0207 resistor, value 47 kΩ with ± 2 % tolerance, supplied on bandoleer in a box of 5000 units was: 2312 955 24703. HISTORICAL 12NC - Resistor Type and Packaging CODE 2312 ... ..... DESCRIPTION BLISTER TAPE ON REEL TYPE TOL. C1 1000 UNITS CBB 0207 ±2% 950 2.... Revision: 19-Jan-16 CT 5000 UNITS 955 2.... Document Number: 28736 9 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. Material Category Policy Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (EEE) - recast, unless otherwise specified as non-compliant. Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that all the products identified as being compliant to Directive 2002/95/EC conform to Directive 2011/65/EU. Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000