C4800D Series EURO SERIES DC/DC CONVERTER FEATURES • • • • • • • • • 2400 - 5000W DC/DC Converter Industrial Grade High Operating Temp Hot Plugable Wide Input Voltage Configurable Options Eurocassette Mounting Wall Mounting Chassis Mounting SPECIFICATIONS INPUT ENVIRONMENTAL Operating temperature -20°C to +75°C (optional -40 to 75C) Load derating Derate 2.5% per °C, from +55°C to 75°C 1-2 seconds. Cooling H: Heatsink - natural convection F: Fan - increased airflow recommended TF: Temperature controlled Fan included See selection table Voltage range; 4.5 - 400Vdc See selection table Environment Options Option c: Extended temperature range to -40°C Storage temperature -40°C to +85°C Humidity Up to 95% RH, non-condensing Input voltage DC Input voltage: 10 - 800Vdc See selection table Units will turn off with under or over input voltage. No-load input power 5-6W model (series dependent) Switch on time OUTPUT Output voltage Output current See selection table. Ripple & noise 1% + 30mVpp Line regulation 0.1% (±10%) Load regulation 0.2% typical, load step 10-90% Load transient 6% typical, load step 10-90% STANDARDS EMI standards acc. to EN61000-6-4 class A, optionally class B Immunity standards acc. to EN61000-6-2 C-Tick AS/NZS CISPR11: 2002 Group1 Class A Safety / Construction acc. to EN60950-1 / EN50178 IP20 acc. to EN60529 NEMA or others on request Response time 2-3ms typical ±1% Temperature coefficient 0.02% per °C typical. Holdup time 10mS at 220VAC typical Protection category Turn on rise time 100mS typical (soft start) MECHANICAL Remote sensing Standard for all series Efficiency 80%-92% typical Mounting Output Options Option dd: Decoupling Diode for redundant / parallel operation Option cs: Active Current Sharing Option h: Remote on/off (inhibit) Option dr: DC OK via relay contacts See technical illustrations Eurocassette, pluggable module for 19" subrack Option w: Wall Mounting Option cha: Chassis Mounting Dimensions See Technical illustration Overload protection Current limited at 105%–110% of full load. Mechanical Options Overvoltage protection OVP switches off module with automatic return to operation Protection Options Option i: Inrush Current Limiting Option sd: Reverse polarity protection for DC input by Series Diode MTBF 100Khrs to 140Khrs at 40°C acc. to MIL-HDBK-217E (notice 1) Connector PROTECTION 19" Rack Mounting Options www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 H15 acc. to DIN 41612 H15 and high current connectors for I > 50A, or terminals / bolts / bars Option ms: Increased Mechanical Strength Option t: Tropical protection Subrack Height 3U, 5U, 6U Wiring, Front Panels Accessories: Fuses, MCBs, Mains on/off switch Contact Powerbox for rack configuration Doc. No. C4800D Rev.E 10-02-16 C4800D Series EURO SERIES DC/DC CONVERTER SELECTION TABLE INPUT OUTPUT INPUT OUTPUT INPUT 10-16V AMPS 20-32V AMPS 40-64V INPUT 50-80V OUTPUT INPUT INPUT INPUT INPUT INPUT OUTPUT OUTPUT OUTPUT COOLING AMPS 80-160V 160-320V 320-380V 320-640V 450- 800V AMPS VDC RANGE C4802 136 C4822 190 C4832 C4842 240 C4852 C4872 C4882Z C4872G C4872K 260 F 12 11 - 13 C4803 116 C4823 160 C4833 C4843 200 C4853 C4873 C4883Z C4873G C4873K 220 F 15 14 - 16 C4804 92 C4824 120 C4834 C4844 150 C4854 C4874 C4884Z C4874G C4874K 160 F 24 23 - 26 C4805 80 C4825 100 C4835 C4845 130 C4855 C4875 C4885Z C4875G C4875K 140 F 28 26 - 30 C4809 44 C4829 60 C4839 C4849 76 C4859 C4879 C4889Z C4879G C4879K 80 F 48 45 - 55 C4806 36 C4826 50 C4836 C4846 62 C4856 C4876 C4886Z C4876G C4876K 66 F 60 58 - 68 C4807 20 C4827 26 C4837 C4847 36 C4857 C4877 C4887Z C4877G C4877K 40 F 110 100 - 130 C4807J 12 C4827J 14 C4837J C4847J 20 C4857J C4877J C4887ZJ C4877GJ C4877KJ 20 F 200 190 - 200 C4808 10 C4828 C4838 C4858 C4878 C4888Z 20 F 220 200 - 250 C4808J 6 C4828J 7 C4858J C4878J C4888ZJ C4878GJ C4878KJ 10 F 400 380 - 400 Note: Cooling 14 C4848 20 C4838J C4848J 10 C4878G C4878K H: Heatsink - Natural Convection / F: Fan - increased airflow recommended / TF: Temperature controlled Fan included See selection table OPTIONS Model Designation: Add the designation of options to the model number, eg. C2560-dd-dr-cs Options for Input, Output, Environmental and Mechanical follow. 19" Rack Mounting: Subrack Height 3U, 5U, 6U Wiring, Front Panels Accessories: Fuses, MCBs, Mains on/off switch Contact Powerbox for rack configuration INPUT OPTIONS Option “i” (inrush current limiting): A thermistor is connected in series with the input lines which changes its resistance from high to low when it gets hot. It does not reduce the current surge if the input power is interrupted for a short period of time not allowing the thermistor to cool down. Thermistors are fitted as standard to all mains input models except for 1-phase input of models > 2.5kW. Thermistors are available up to 45A. For higher input current an electronic inrush current limitation can be offered. Option “ie” electronic inrush current limiting An electronic circuit limits the inrush current. Option “sd” (series diode): A series diode protects the module against input voltage of wrong polarity (additional power losses). Option “ad” (anti-parallel diode): To avoid the power losses of a series diode a diode is provided with opposite polarity in parallel to the input blowing an internal or external fuse if the module is connected to a supply with wrong polarity. Option “au” (auto-ranging) For standard dual AC input models the range of 115/230Vac is to be selected by connecting the input line to different pins on the connector. With auto-ranging the unit senses the input voltage and provides automatically the correct connection. Option “p” (power fail): A signal (logic or relay) is given if the input voltage (AC or DC) drops below the specified limit. In AC input units we sense the rectified input voltage so that a power fail alarm will not be triggered if at light loads mains power returns before the input capacitors are substantially discharged. Option “r” (relay): A relay instead of a logic signal is provided for failure indication. OUTPUT OPTIONS Option “dd” Option “cs” Option “csi” Option “h1” (decoupling diode): For redundant operation the outputs of two or more units are paralleled behind de-coupling diodes so that an internal fault of one module does not affect the operation of the others. These diodes cause power losses. (active current sharing): An additional control circuit provides active current sharing via an interconnecting wire between converters that operate in parallel. Active current sharing should be used for multi-output units operating inparallel. (current sharing interrupt): Option "csi" will effect the removal of the "cs" signal. Should there be an instance where a unit is not supplying the load, then the effect of its "cs" signal is removed, and the load voltage is unaffected by this condition. (inhibit): A terminal connected to the negative input line also shuts off the converter. This can also be used in conjunction with a thermal trip which shuts the unit down. Option “h2” (inhibit): Operation of the unit is inhibited if a voltage signal (5V/10mA) is applied in reference to the negative line of the (main) output. Option “rco” (reducing current limiting at over temperature) A circuit reduces the current limiting level at higher temperature (to be specified). Option “d” (DC-ok, one output): A logic signal is given if the output voltage (main output in multi-output systems) is below the specified limit. Option “m” (DC-ok, all outputs): In multi-output systems a logic signal is provided if the voltage of any output is below the specified limit. Option “ac” (AC ok) A logic signal connected to relay contacts is given if the output voltage of an inverter is below the specified limit. Option "y" (sys-reset): This logic signal is a combination of power fail and DC-ok as specified for VME systems. Option "r" (relay): A relay instead of a logic signal is provided for failure indication. www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 Doc. No. C4800D Rev.E 10-02-16 C4800D Series EURO SERIES DC/DC CONVERTER OPTIONS ENVIRONMENT OPTIONS Option "t" Option "c" Option "ms" (tropical protection):The unit is given additional protection by a heavy coat of varnish on the printed circuit board(s) and components. (extended temperature range):The circuit is designed and tested for operation at an ambient temperature as low as –40 °C. (increased mechanical strength): Screws are secured by Locktite and heavy components are fastened by ties and/or glue. Modules with the "ms" option meet the standard EN61373 regarding shock and vibration. MECHANICAL OPTIONS Standard mounting "Eurocassette" pluggable module for 19" sub-racks 8 Option "w" (wall mounting): Module is screwed against a mounting plate for installation in a cabinet. The load connections are typically a terminal block. Option "cha" Option "din" (chassis mount) Module is designed for installation to a structure or within cabinet. Screw type connectors are supplied with the module. (DIN rail mount) Module is designed for DIN rail mounting to a structure or within Cabinet. Screw type connectors are supplied with the module. TECHNICAL ILLUSTRATIONS www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 Doc. No. C4800D Rev.E 10-02-16