C1500D Series EURO SERIES DC/DC CONVERTER FEATURES • • • • • • • • • 400 - 600W Industrial Grade DC/DC Converter High Operating Temp Hot Pluggable Wide Input Voltage Configurable Options Eurocassette Mounting Wall Mounting Chassis Mounting. SPECIFICATIONS INPUT ENVIRONMENTAL Input Voltage DC Input voltage: 10 - 800Vdc See selection table Units will turn off with under or over input voltage. No-load Input Power 5-6W model (series dependent) Switch on Time 1-2 seconds. Operating temperature -20°C to +75°C (optional -40 to 75C) Load derating Derate 2.5% per °C, from +55°C to 75°C Cooling H: Heatsink - natural convection F: Fan - increased airflow recommended TF: Temperature controlled Fan included See selection table Environment Options Option c: Extended temperature range to -40°C Storage temperature -40°C to +85°C Humidity Up to 95% RH, non-condensing OUTPUT Output voltage Voltage range; 4.5 - 400Vdc See selection table Output current See selection table. Ripple & noise 1% + 30mVpp Line regulation 0.1% (±10%) Load regulation 0.2% typical, load step 10-90% Load transient 6% typical, load step 10-90% Response time STANDARDS 2-3ms typical ±1% Temperature coefficient 0.02% per °C typical. Holdup time 10mS at 220VAC typical Turn on rise time 100mS typical (soft start) Remote sensing Standard for all series Efficiency 80%-92% typical Output Options Option dd: Decoupling Diode for redundant / parallel operation Option cs: Active Current Sharing Option h: Remote on/off (inhibit) Option dr: DC OK via relay contacts EMI standards acc. to EN61000-6-4 class A, optionally class B Immunity standards acc. to EN61000-6-2 C-Tick AS/NZS CISPR11: 2002 Group1 Class A Safety / Construction acc. to EN60950-1 / EN50178 Protection category IP20 acc. to EN60529 NEMA or others on request MECHANICAL Mounting See technical illustrations Eurocassette, pluggable module for 19" subrack Option w: Wall Mounting Option cha: Chassis Mounting Dimensions See Technical illustration Connector H15 acc. to DIN 41612 H15 and high current connectors for I > 50A, or terminals / bolts / bars Mechanical Options Option ms: Increased Mechanical Strength Option t: Tropical protection 19" Rack Mounting Options Subrack Height 3U, 5U, 6U Wiring, Front Panels Accessories: Fuses, MCBs, Mains on/off switch Contact Powerbox for rack configuration PROTECTION Overload protection Current limited at 105%–110% of full load. Overvoltage protection OVP switches off module with automatic return to operation Protection Options Option i: Inrush Current Limiting Option sd: Reverse polarity protection for DC input by Series Diode MTBF 100Khrs to 140Khrs at 40°C acc. to MIL-HDBK-217E (notice 1) www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 Doc. No. C1500D Rev.D 09-02-16 C1500D Series EURO SERIES DC/DC CONVERTER SELECTION TABLE OUTPUT AMPS OUTPUT VDC OUTPUT RANGE H 55 5 4.5-5.5 C2581Z H 32 9 8-10 C2572 C2582Z H 27 12 11-13 C2573 C2583Z H 23 15 14-16 C2554 C2574 C2584Z H 15 24 23-26 C2575 C2585Z H 13 28 26-30 INPUT 18-36V OUTPUT AMPS INPUT 36-75V INPUT 45-90V INPUT 80-160V INPUT INPUT COOLING 160 - 320V 320 - 380V C2520 45 C2530 C2540 C2550 C2570 C2580Z C2521 27 C2531 C2541 C2551 C2571 C2522 23 C2532 C2542 C2552 C2523 20 C2533 C2543 C2553 C2524 13 C2534 C2544 C2525 11 C2535 C2545 C2555 C2529 6 C2539 C2549 C2559 C2579 C2589Z H 7.2 48 45-55 C2526 5 C2536 C2546 C2556 C2576 C2586Z H 6 60 58-68 C2527 2.5 C2537 C2547 C2557 C2577 C2587Z H 3 110 100-130 C2528 1.3 C2538 C2548 C2558 C2578 C2588Z H 1.6 220 200-250 Note - Cooling H: Heatsink - Natural Convection / F: Fan - increased airflow recommended / TF: Temperature controlled Fan included See selection table OPTIONS Model Designation: Add the designation of options to the model number, eg. C2560-dd-dr-cs Options for Input, Output, Environmental and Mechanical follow. 19" Rack Mounting: Subrack Height 3U, 5U, 6U Wiring, Front Panels Accessories: Fuses, MCBs, Mains on/off switch Contact Powerbox for rack configuration INPUT OPTIONS Option “i” (inrush current limiting): A thermistor is connected in series with the input lines which changes its resistance from high to low when it gets hot. It does not reduce the current surge if the input power is interrupted for a short period of time not allowing the thermistor to cool down. Thermistors are fitted as standard to all mains input models except for 1-phase input of models > 2.5kW. Thermistors are available up to 45A. For higher input current an electronic inrush current limitation can be offered. Option “ie” electronic inrush current limiting An electronic circuit limits the inrush current. Option “sd” (series diode): A series diode protects the module against input voltage of wrong polarity (additional power losses). Option “ad” (anti-parallel diode): To avoid the power losses of a series diode a diode is provided with opposite polarity in parallel to the input blowing an internal or external fuse if the module is connected to a supply with wrong polarity. Option “au” (auto-ranging) For standard dual AC input models the range of 115/230Vac is to be selected by connecting the input line to different pins on the connector. With auto-ranging the unit senses the input voltage and provides automatically the correct connection. Option “p” (power fail): A signal (logic or relay) is given if the input voltage (AC or DC) drops below the specified limit. In AC input units we sense the rectified input voltage so that a power fail alarm will not be triggered if at light loads mains power returns before the input capacitors are substantially discharged. Option “r” (relay): A relay instead of a logic signal is provided for failure indication. OUTPUT OPTIONS Option “dd” Option “cs” Option “csi” Option “h1” (decoupling diode): For redundant operation the outputs of two or more units are paralleled behind de-coupling diodes so that an internal fault of one module does not affect the operation of the others. These diodes cause power losses. (active current sharing): An additional control circuit provides active current sharing via an interconnecting wire between converters that operate in parallel. Active current sharing should be used for multi-output units operating inparallel. (current sharing interrupt): Option "csi" will effect the removal of the "cs" signal. Should there be an instance where a unit is not supplying the load, then the effect of its "cs" signal is removed, and the load voltage is unaffected by this condition. (inhibit): A terminal connected to the negative input line also shuts off the converter. This can also be used in conjunction with a thermal trip which shuts the unit down. Option “h2” (inhibit): Operation of the unit is inhibited if a voltage signal (5V/10mA) is applied in reference to the negative line of the (main) output. Option “rco” (reducing current limiting at over temperature) A circuit reduces the current limiting level at higher temperature (to be specified). Option “d” (DC-ok, one output): A logic signal is given if the output voltage (main output in multi-output systems) is below the specified limit. Option “m” (DC-ok, all outputs): In multi-output systems a logic signal is provided if the voltage of any output is below the specified limit. Option “ac” (AC ok) A logic signal connected to relay contacts is given if the output voltage of an inverter is below the specified limit. Option "y" (sys-reset): This logic signal is a combination of power fail and DC-ok as specified for VME systems. Option "r" (relay): A relay instead of a logic signal is provided for failure indication. www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 Doc. No. C1500D Rev.D 09-02-16 C1500D Series EURO SERIES DC/DC CONVERTER OPTIONS ENVIRONMENT OPTIONS Option "t" Option "c" Option "ms" (tropical protection):The unit is given additional protection by a heavy coat of varnish on the printed circuit board(s) and components. (extended temperature range):The circuit is designed and tested for operation at an ambient temperature as low as –40 °C. (increased mechanical strength): Screws are secured by Locktite and heavy components are fastened by ties and/or glue. Modules with the "ms" option meet the standard EN61373 regarding shock and vibration. MECHANICAL OPTIONS Standard mounting "Eurocassette" pluggable module for 19" sub-racks 8 Option "w" (wall mounting): Module is screwed against a mounting plate for installation in a cabinet. The load connections are typically a terminal block. Option "cha" Option "din" (chassis mount) Module is designed for installation to a structure or within cabinet. Screw type connectors are supplied with the module. (DIN rail mount) Module is designed for DIN rail mounting to a structure or within Cabinet. Screw type connectors are supplied with the module. TECHNICAL ILLUSTRATIONS www.powerbox.com.au - 1800 251 380 www.powerbox.co.nz - 0800 104 480 Doc. No. C1500D Rev.D 09-02-16