AN4086 Application note Buck voltage regulator using the PM8903 By David Toland Introduction The PM8903 is a compact, high-efficiency, monolithic step-down switching voltage regulator which can deliver up to 3 A of continuous current. The IC minimizes external components and board space by incorporating low-resistance MOSFETs into the IC. It is used in applications including CPU, DSP and FPGA power supplies, distributed power supplies, and for general DC/DC converters. The following features are incorporated: June 2012 ■ Input voltage range of 2.8 V to 6 V ■ Adjustable output voltage to as low as 0.6 V ■ PSKIP mode for optimizing efficiency at light load ■ Undervoltage, overvoltage, overcurrent, and overtemperature protection ■ Power Good output ■ 1.1 MHz switching frequency which enables the use of a small inductor ■ Low quiescent current when shut down (<15 µA) ■ Interleaving synchronization (up to two ICs) ■ Small VFQFPN16, 3x3 mm package Doc ID 023053 Rev 1 1/11 www.st.com Contents AN4086 Contents 1 Circuit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2/11 Doc ID 023053 Rev 1 AN4086 List of figures List of figures Figure 1. Figure 2. Figure 3. Figure 4. Figure 5. Figure 6. Figure 7. Figure 8. Figure 9. Figure 10. Figure 11. Figure 12. PM8903 schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 R/C snubber circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 PM8903 demonstration board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PM8903 demonstration board efficiency with VIN = 3.3 V, VOUT = 1.5 V, and FSW = 1.1 MHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 VOUT, VIN, IIN ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transient load (0 A to 1.5 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Transient load (1.5 A to 3 A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Duty cycle jitter at 3 A load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 VOUT, VIN, IIN ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Doc ID 023053 Rev 1 3/11 Circuit description 1 AN4086 Circuit description ● Output voltage setting In Equation 1 below, the output voltage is programmed by ROS and RFB using the formula: Equation 1 ROS = R FB * V REF / (VOUT – VREF) where VREF is 0.6 V and RFB is selected to obtain the desired regulator bandwidth (see section 6.1 of datasheet for details). ● Inductor selection Choosing an inductor involves a compromise between dynamic response, efficiency, cost and size. A higher inductor value will decrease the output voltage ripple, but will increase the regulator response time to load changes. The inductance has to be calculated to keep the ripple current (ΔIL) between 20% and 30% of the maximum output current, using the following equation: Equation 2 where FSW is the switching frequency, VIN is the input voltage, and VOUT is the output voltage. ● Output capacitor selection The output capacitor bank will define the ripple voltage and affect the transient response of the regulator. During steady state operation, the output voltage ripple is affected by the ESR and the capacitance value according to the following equations: Equation 3 Equation 4 where ΔIL is the inductor current ripple. 4/11 Doc ID 023053 Rev 1 AN4086 Circuit description During a load transient, the output capacitor bank either supplies the load current, or absorbs the energy stored in the inductor until the regulator reacts. The output voltage drop that depends on the ESR (equivalent series resistance) and on the capacitive charge/discharge is calculated according to the following: Equation 5 where ΔIL is the voltage across the inductor during the transient load [DMAX · (VIN - VOUT) for a load application or VOUT for load release. MLCC capacitors typically have low ESR which is good to minimize the voltage ripple, but they have low capacitance. Electrolytic capacitors have larger capacitance, which is good for minimizing voltage changes during transients, but they also have higher ESR than MLCC capacitors. Ideally, a mix of electrolytic and MLCC capacitors can be used for minimal ripple as well as minimizing voltage changes during transient loads. ● Input capacitor selection The major consideration when choosing an input capacitor is the input RMS current, which depends on the output current (IOUT) and the duty cycle (D) according to the following: Equation 6 I RMS = I OUT ⋅ D ⋅ (1 – D) I OUT -. Maximum IRMS occurs when D = 0.5, when I RMS = ----------2 Make sure the capacitor RMS current rating is well above the maximum operating RMS current of the regulator. For long-term reliability, a good rule of thumb is to choose a capacitor that will exhibit less than a 10 °C rise in temperature at max RMS current. Most capacitor datasheets have plots that show RMS current vs. temperature. Another consideration is the input ripple voltage - which is caused by the ESL (equivalent series inductance) and ESR of the input capacitor and the dV/dt of the switch node. Using low ESR and ESL ceramic capacitors are effective for lowering input ripple voltage. Doc ID 023053 Rev 1 5/11 Circuit description Figure 1. ● AN4086 PM8903 schematic Design tip for input voltages of 5 V to 6 V For a 5 V input, the maximum rated voltage at the phase pin is 7 V. For a 6 V input, the maximum rated voltage is 7.5 V with t < 100 ns. If you use a 5 V to 6 V input voltage, the maximum voltage at the phase node should be measured at maximum load. This measurement should be taken on the phase node pin, using the full bandwidth setting on the oscilloscope and as short a ground as possible on the probe. If measured voltage exceeds 7 V, an R/C snubber circuit should be implemented at the phase node, as shown in Figure 2. Also, to be effective, the R/C should be as close as possible to the phase node pin. Figure 2. 6/11 R/C snubber circuit Doc ID 023053 Rev 1 AN4086 Circuit description Figure 3. PM8903 demonstration board Figure 4. PM8903 demonstration board efficiency with VIN = 3.3 V, VOUT = 1.5 V, and FSW = 1.1 MHz 30'HPRERDUG(IILFLHQF\ (IILFLHQF\ /RDG&XUUHQW$ !-V Doc ID 023053 Rev 1 7/11 Circuit description Figure 5. AN4086 Startup Figure 6. VOUT, VIN, IIN ripple Ch 1: Output voltage Ch 2: Power Good Ch 3: Input voltage Ch 4: Enable Ch 1: Output voltage ripple Ch 2: Switch node Ch 3: Input voltage ripple Ch 4: Input current ripple Figure 7. Figure 8. Transient load (0 A to 1.5 A) Transient load (1.5 A to 3 A) Ch 1: Output voltage (off) Ch 4: Output current Ch 1: Output voltage (off) Ch 4: Output current Figure 9. Figure 10. VOUT, VIN, IIN ripple Duty cycle jitter at 3 A load Ch 3: Switch node (persistence mode) 8/11 Ch 1: Power Good Ch 2: Output voltage Ch 3: Feedback Ch 4: Switch node Doc ID 023053 Rev 1 AN4086 Circuit description Figure 11. Overvoltage protection Figure 12. Shutdown Ch 1: Power Good Ch 2: Output voltage Ch 3: Input voltage Ch 4: Switch node Ch 1: Output voltage Ch 2: Power Good Ch 3: Input voltage Ch 4: Enable Doc ID 023053 Rev 1 9/11 Revision history 2 AN4086 Revision history Table 1. 10/11 Document revision history Date Revision 05-Jun-2012 1 Changes Initial release. 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