30A/150W

MCOTS-C-270-05-QT
Single Output
Quarter-brick
MILITARY COTS DC-DC CONVERTER
155-425V
Continuous Input
155-475V
Transient Input
5V
Output
30A
Output
87% @ 15A / 85% @ 30A
Efficiency
Operation: -55°C to +100°C
Mil-COTS
The MilQor series of Mil-COTS DC-DC converters brings
SynQor’s field proven high-efficiency synchronous
rectification technology to the Military/Aerospace industry.
SynQor’s ruggedized encased packaging approach ensures
survivability in demanding environments. Compatible with
M
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27 -D TS0 C CIN CO 27
5. N 00V VE 05
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30
A
the industry standard format, these converters operate at
a fixed frequency, and follow conservative component
derating guidelines. They are designed and manufactured
to comply with a wide range of military standards.
Safety Features
• 4250V dc, 100 MΩ input-to-output isolation
• (see Standards and Qualifications page)
Designed and Manufactured in the USA
Operational Features
•
•
•
•
Mechanical Features
• Industry standard quarter-brick pin-out
• Size:
1.54” x 2.39” x 0.50”
(39.0 x 60.6 x 12.7 mm)
• Total weight: 3.2 oz. (91 g)
• Flanged baseplate version available
Control Features
• On/Off control referenced to input return
• Remote sense for the output voltage
• Output voltage trim range of +10%, -20%
Protection Features
•
•
•
•
•
Input under-voltage lockout/over-voltage shutdown
Output current limit and short circuit protection
Active back bias limit
Output over-voltage protection
Thermal shutdown
Specification Compliance
MCOTS series converters (with an MCOTS filter) are designed to meet:
• MIL-HDBK-704 (A-F)
• RTCA/DO-160E Section 16
• MIL-STD-1275 (B,D)
• DEF-STAN 61-5 (Part 6)/(5 or 6)
• MIL-STD-461 (C, D, E, F)
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
High efficiency, 85% at full rated load current
Operating input voltage range: 155-425V
Fixed frequency switching provides predictable EMI
No minimum load requirement
Screening/Qualification
•
•
•
•
•
AS9100 and ISO 9001:2008 certified facility
Qualified to MIL-STD-810
Available with S-Grade or M-Grade screening
Pre-cap inspection per IPC-610, Class III
Temperature cycling per MIL-STD-883, Method 1010,
Condition B, 10 cycles
• Burn-In at 100C baseplate temperature
• Final visual inspection per MIL-STD-2008
• Full component traceability
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Doc.# 005-0005369
Rev. C
08/22/14
Page 1
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Technical Diagrams
BLOCK DIAGRAM
REGULATION STAGE
ISOLATION STAGE
CURRENT
SENSE
1
POSITIVE
INPUT
8
T1
T1
3
T2
POSITIVE
OUTPUT
T2
INPUT
RETURN
ISOLATION BARRIER
4
GATE DRIVERS
UVLO
OVSD
CURRENT
LIMIT
2
ON/OFF
OPTO-ISOLATION
PRIMARY
CONTROL
OUTPUT
RETURN
GATE CONTROL
6
TRIM
SECONDARY
CONTROL
7
+ SENSE
5
− SENSE
DATA COUPLING
TYPICAL CONNECTION DIAGRAM
Vin(+)
Vin
External
Input
Filter
Electrolytic
Capacitor
Vout(+)
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Product # MCOTS-C-270-05-QT
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Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
Doc.# 005-0005369
Rev. C
08/22/14
Page 2
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Technical Specification
MCOTS-C-270-05-QT ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 270Vdc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage
Input to Output
Input to Base-Plate
Output to Base-Plate
Operating Temperature
Storage Temperature
Voltage at ON/OFF input pin
INPUT CHARACTERISTICS
Operating Input Voltage Range
Input Under-Voltage Turn-On Threshold
Input Under-Voltage Turn-Off Threshold
Input Over-Voltage Turn-Off Threshold
Input Over-Voltage Turn-On Threshold
Recommended External Input Capacitance
Input Filter Component Values (L\C)
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
Max.
Units
600
425
475
V
V
V
4250
2300
2300
100
135
18
V dc
V dc
V dc
°C
°C
V
425
155
147
525
475
3
V
V
V
V
V
µF
µH\µF
A
mA
mA
V
mA
A
5
5.05
V
±0.1
±0.1
±0.3
±0.3
75
5.125
%
%
mV
V
80
10
30
42
10000
mV
mV
A
A
V
A
mA
µF
10
10
137
mV
µs
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Figure C; see Note 3
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
-1
-55
-65
-2
155
145
133
475
430
270
150
140
500
453
3.3
56\0.272
25
5
0.25
23
4.95
-75
4.875
0
0
33
40
5
37.5
3
5.3
5
1.5
35
10
230
150
-20
115
125
85
87
Notes & Conditions
Continuous
Continuous
1s transient, square wave
Reinforced Insulation
Basic Insulation
Basic Insulation
Baseplate temperature
475V transient for 1s; see Note 1
Typical ESR 8Ω see Note 1
Internal values; see Figure E
Vin min; trim up; in current limit
See Figure 12
RMS, Full load
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 2
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: An input capacitor with series resistance is necessary to provide system stability.
Note 2: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 3: Trim-up range is limited below 10% at low line and full load.
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 3
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Technical Specification
MCOTS-C-270-05-QT ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 270Vdc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
42
Start-Up Inhibit Time
180
200
220
Output Voltage Overshoot
0
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
4250
Isolation Resistance
100
Isolation Capacitance (input to output)
N/A
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
125
Board Temperature
125
Transformer Temperature
125
Maximum Baseplate Temperature, Tb
100
FEATURE CHARACTERISTICS
Switching Frequency
485
550
615
ON/OFF Control
Off-State Voltage
2.4
18
On-State Voltage
-1
0.8
ON/OFF Control
Pull-Up Voltage
5
Pull-Up Resistance
68.1
Over-Temperature Shutdown OTP Trip Point
125
Over-Temperature Shutdown Restart Hysteresis
10
RELIABILITY CHARACTERISTICS
Calculated MTBF per MIL-HDBK-217F
1.3
Calculated MTBF per MIL-HDBK-217F
0.158
Note 1: Higher values of isolation capacitance can be added external to the module.
Units
ms
ms
%
V dc
MΩ
pF
Notes & Conditions
Full load, Vout=90% nom.
See Figure F
Maximum Output Capacitance
See Absolute Maximum Ratings
Per EN 60255-5
See Note 1
°C
°C
°C
°C
Package rated to 150 °C
UL rated max operating temp 130 °C
kHz
Isolation stage switching freq. is half this
V
Application notes Figures A & B
V
kΩ
°C
°C
106 Hrs.
106 Hrs.
Average PCB Temperature
Ground Benign, 70°C Tb
Ground Mobile, 70°C Tb
STANDARDS COMPLIANCE
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R2011-12
Reinforced Insulation
CAN/CSA-C22.2 No. 60950-1/A1:2011
EN 60950-1/A12:2011
CE Marked
2006/95/EC Low Voltage Directive
IEC 61000-4-2
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or
download from the SynQor website.
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 4
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
95
95
90
90
85
85
Efficiency (%)
Efficiency (%)
Technical Charts
80
75
65
425 Vin
5
10
15
Load Current (A)
20
25
30
100ºC
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.
case temperature for minimum, nominal, and maximum input voltage.
30
30
25
25
20
15
10
155 Vin
5
25ºC
Case Temperature (ºC)
Power Dissipation (W)
Power Dissipation (W)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
425 Vin
60
-55ºC
60
0
155 Vin
270 Vin
270 Vin
65
75
70
155 Vin
70
80
20
15
10
155 Vin
270 Vin
5
270 Vin
425 Vin
425 Vin
0
-55ºC
0
0
5
10
15
Load Current (A)
20
25
30
Figure 3: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at TCASE =25°C.
100ºC
Figure 4: Power dissipation at nominal output voltage and 60% rated
power vs. case temperature for minimum, nominal, and maximum input
voltage.
35
6
30
5
Output Voltage (V)
25
Iout (A)
25ºC
Case Temperature (ºC)
20
15
10
4
3
2
155 Vin
5
1
0
0
50
60
70
80
90
Base Plate Temperature (°C)
100
110
Figure 5: Maximum output current vs. base plate temperature (nominal input
voltage).
Product # MCOTS-C-270-05-QT
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270 Vin
425 Vin
0
5
10
15
20
25
Load Current (A)
30
35
40
Figure 6: Output voltage vs. load current showing typical current limit
curves. See Current Limit section in the Application Notes.
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 5
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Technical Charts
Figure 7: Typical startup waveform. Input voltage pre-applied, ON/OFF Pin on
Ch 1.
Figure 8: Turn-on transient at full resistive load and zero output capacitance
initiated by Vin. ON/OFF Pin previously low. Ch 1: Vin (200V/div). Ch 3: Vout
(2V/div).
Figure 9: Input terminal current ripple, iC, at full rated output current
and nominal input voltage with SynQor MCOTS filter module (50mA/div).
Bandwidth: 20MHz. See Figure 17.
Figure 10: Output voltage ripple, Vout, at nominal input voltage and rated
load current (50mV/div). Load capacitance: 1µF ceramic capacitor and 10µF
tantalum capacitor. Bandwidth: 20MHz. See Figure 17.
Figure 11: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1A/µs). Load cap: 1µF ceramic and 15µF tantalum
capacitors. Ch 1: Vout (200mV/div), Ch 2: Iout (10A/div).
Figure 12: Output voltage response to step-change in input voltage (155V 425V - 155V) with 250µS rise/fall time. Load cap: 15µF, 100mΩ ESR tantalum
cap and 1µF ceramic cap. Ch 1: Vout (500mV/div), Ch 2: Vin (100V/div).
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 6
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Technical Charts
0
1
0.1
0.01
155 Vin
270 Vin
425 Vin
0.001
Forward Transmission (dB)
Output Impedance (ohms)
-10
-20
-30
-40
-50
-60
-70
155 Vin
270 Vin
425 Vin
-80
-90
0.0001
-100
10
100
1,000
10,000
Hz
100,000
Figure 13: Magnitude of incremental output impedance (Zout = vout/
iout) for minimum, nominal, and maximum input voltage at full rated
power.
10
1,000
Hz
10,000
100,000
Figure 14: Magnitude of incremental forward transmission (FT = vout/
vin) for minimum, nominal, and maximum input voltage at full rated
power.
10000
5
-5
1000
Input Impedance (ohms)
Reverse Transmission (dB)
100
-15
-25
-35
155 Vin
270 Vin
425 Vin
-45
100
10
155 Vin
270 Vin
425 Vin
1
0.1
-55
10
100
1,000
10,000
10
100,000
100
Hz
10,000
100,000
Hz
Figure 15: Magnitude of incremental reverse transmission (RT = iin/
iout) for minimum, nominal, and maximum input voltage at full rated
power.
Figure 16: Magnitude of incremental input impedance (Zin = vin/iin)
for minimum, nominal, and maximum input voltage at full rated power.
1 µF
ceramic capacitor
10 µH
source impedance
iC
VSOURCE
1,000
47 µF,
8Ω ESR
electrolytic capacitor
DC-DC
Converter
VOUT
15 µF,
100mΩ ESR
tantalum capacitor
Figure 17: Test set-up diagram showing measurement points for Input Terminal
Ripple Current (Figure 9) and Output Voltage Ripple (Figure 10).
Product # MCOTS-C-270-05-QT
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Figure 18: Load current (25A/div) as a function of time (2.5ms/div and 50ms/
div) when the converter attempts to turn on into a 10mΩ short circuit.
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Doc.# 005-0005369
Rev. C
08/22/14
Page 7
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Application Section
BASIC OPERATION AND FEATURES
CONTROL FEATURES
This Mil-COTS converter series uses a two-stage power
conversion topology. The first stage is a buck-converter that
keeps the output voltage constant over variations in line, load,
and temperature. The second stage uses a transformer to
provide the functions of input/output isolation and voltage
step-up or step-down to achieve the output voltage required.
REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits
the user to control when the converter is on or off. This input
is referenced to the return terminal of the input bus, Vin(-).
The ON/OFF signal is active low (meaning that a low turns the
converter on). Figure A details four possible circuits for driving
the ON/OFF pin. Figure B is a detailed look of the internal ON/
OFF circuitry.
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance. Rectification of the
transformer’s output is accomplished with synchronous rectifiers.
These devices, which are MOSFETs with a very low on-state
resistance, dissipate far less energy than Schottky diodes. This
is the primary reason that the converter has such high efficiency,
even at very low output voltages and very high output currents.
These converter are offered totally encased to withstand
harsh environments and thermally demanding applications.
Dissipation throughout the converter is so low that
it does not require a heatsink for operation in many
applications; however, adding a heatsink provides improved
thermal derating performance in extreme situations.
This series of converters use the industry standard footprint
and pin-out configuration.
REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connected to Vout(-) at the point on the board where regulation
is desired. A remote connection at the load can adjust for a
voltage drop only as large as that specified in this datasheet,
that is
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] <
Sense Range % x Vout
Pins 7 and 5 must be connected for proper regulation of
the output voltage. If these connections are not made, the
converter will deliver an output voltage that is slightly higher
than its specified value.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when
it should trigger, not the voltage across the converter’s sense
leads (pins 7 and 5). Therefore, the resistive drop on the board
should be small enough so that output OVP does not trigger,
even during load transients.
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Remote Enable Circuit
5V
Negative Logic
(Permanently
Enabled)
5V
ON/OFF
68.1k
ON/OFF
TTL/
CMOS
124k
TTL
ON/OFF
2200pF
249k
Vin(_)
Open Collector Enable Circuit
Vin(_)
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
Product # MCOTS-C-270-05-QT
Vin(_)
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Figure B: Internal ON/OFF pin circuitry
Doc.# 005-0005369
Rev. C
08/22/14
Page 8
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Application Section
OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications.
It is not necessary for the user to add capacitance at the Trim
pin. The node is internally bypassed to eliminate noise.
To decrease the output voltage, the user should connect a
resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired
decrease of the nominal output voltage, the value of the resistor
should be
Total DC Variation of VOUT: For the converter to meet its full
specifications, the maximum variation of the dc value of VOUT, due
to both trimming and remote load voltage drops, should not be
greater than that specified for the output voltage trim range.
Rtrim-down =
- 0.909 (kW)
(90.9
D% )
where
Vnominal – Vdesired
Vnominal
D% =
PROTECTION FEATURES
x 100%
To increase the output voltage, the user should connect a
resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired
increase of the nominal output voltage, the value of the resistor
should be
Rtrim-up =
where
(
1.0VOUT x (100+D%)
1.225D%
_ 90.9 _ 0.909
D%
)
(kW)
Vout = Nominal Output Voltage
Trim graphs show the relationship between the trim resistor
value and Rtrim-up and Rtrim-down, showing the total range the
output voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at which the
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
Trim Resistance (kΩ)
10,000
1,000
100
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in
the application note titled “Input System Instability” on our
website. The lockout circuitry is a comparator with dc hysteresis.
When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page)
before the converter will turn on. Once the converter is on,
the input voltage must fall below the typical Turn-Off Voltage
Threshold value before the converter will turn off.
Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage
to the load circuit due to 1) excessive series resistance in output
current path from converter output pins to sense point, 2) a
release of a short-circuit condition, or 3) a release of a current
limit condition. Load capacitance determines exactly how high
the output voltage will rise in response to these conditions. After
200 ms the converter will automatically restart.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
to turn on again when the temperature of the sensed location
falls by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to
make the output voltage drop below the specified Output
DC Current-Limit Shutdown Voltage, the converter turns off.
10
1
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
% Increase in Vout
% Decrease in Vout
Figure C: Trim graph for trim-up, trim down.
Product # MCOTS-C-270-05-QT
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The converter then enters a “hiccup” mode where it repeatedly
turns on and off at a 5 Hz (nominal) frequency with 20% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 9
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Application Section
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because
any dc-dc converter appears incrementally as a negative
resistance load. A detailed application note titled “Input System
Instability” is available on the SynQor website which provides
an understanding of why this instability arises, and shows the
preferred solution for correcting it.
Application Circuits: Figure D provides a typical circuit diagram
which details the input filtering and voltage trimming.
Vout(+)
Vin(+)
Vin
External
Input
Filter
Electrolytic
Capacitor
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Cload
Rtrim-down
Iload
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
Input Filtering and External Capacitance: Figure E provides
a diagram showing the internal input filter components. This filter
dramatically reduces input terminal ripple current, which otherwise
could exceed the rating of the converter's external electrolytic
input capacitor. The recommended external input capacitance
is specified in the Input Characteristics section on the Electrical
Characteristics page. More detailed information is available in
the application note titled “EMI Characteristics” on the SynQor
website.
L
Vin(+)
Vout(+)
Internal
Input
Filter
C
Converter
Vin(_)
Vout(-)
Figure E: Internal Input Filter Diagram
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Doc.# 005-0005369
Rev. C
08/22/14
Page 10
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Application Section
Startup Inhibit Period: The Startup Inhibit Period ensures
that the converter will remain off for approximately 200 ms
when it is shut down for any reason. When an output short is
present, this generates a 5 Hz “hiccup” mode, which prevents the
converter from overheating. In all, there are seven ways that the
converter can be shut down, initiating a Startup Inhibit Period:
•
•
•
•
•
•
•
Input Under-Voltage Lockout
Input Over-Voltage Lockout
Output Over-Voltage Protection
Over Temperature Shutdown
Current Limit
Short Circuit Protection
Turned off by the ON/OFF input
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
Thermal Considerations: The maximum operating baseplate temperature, TB, is 100 ºC. Refer to the thermal derating
curve, Figure 5, to see the available output current at baseplate
temperatures below 100 ºC.
A power derating curve can be calculated for any heatsink that is
attached to the base-plate of the converter. It is only necessary
to determine the thermal resistance, RTH , of the chosen heatsink
between the base-plate and the ambient air for a given airflow
rate. This information is usually available from the heatsink
vendor. The following formula can then be used to determine the
maximum power the converter can dissipate for a given thermal
condition:
BA
Figure F shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Before time t0, when the input voltage is below the UVL threshold,
the unit is disabled by the Input Under-Voltage Lockout feature.
When the input voltage rises above the UVL threshold, the Input
Under-Voltage lockout is released, and a Startup Inhibit Period is
initiated. At the end of this delay, the ON/OFF pin is evaluated,
and since it is active, the unit turns on.
max
Pdiss =
T -T
B
RTH
A
BA
This value of power dissipation can then be used in conjunction
with the data shown in Figure 3 to determine the maximum load
current (and power) that the converter can deliver in the given
thermal condition.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot
be enabled again until the Startup Inhibit Period has elapsed.
Vin
Under-Voltage
Lockout TurnOn Threshold
ON/OFF
(neg logic)
ON
OFF ON
Vout
OFF
ON
42ms
(turn on time)
200ms
215ms
(initial start-up
inhibit period)
(typical start-up
inhibit period)
t1
t0
200ms
t
t2
Figure F: Startup Inhibit Period (turn-on time not to scale)
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 11
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Standard Mechanical Drawing
Mechanical Drawing – Normal Thermal Design Option
1.536 [39.01]
1.030 [26.16]
0.450 [11.43]
SEATING
PLANE HEIGHT
0.500 0.025
[12.7
0.63]
PIN EXTENSION
0.180
[4.57]
0.150 [3.81]
4
5
6
7
8
TOP VIEW
1.860 2.386
[47.24] [60.60]
2.000
[50.80]
0.004 [0.10]
0.08
[2.0]
3
1
0.215
[5.46
0.020
0.50]
1
0.300 [7.62]
0.600 [15.24]
THREADED INSERT
SEE NOTE 1
(4 PLCS)
NOTES
PIN DESIGNATIONS
M3 screws used to bolt unit’s baseplate to other surfaces (such as a
heatsink) must not exceed 0.100" (2.54 mm) depth below the
surface of the baseplate.
2)
Applied torque per screw should not exceed 6in-lb (0.7 Nm).
3)
Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
4)
Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
5)
Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm)
diameter standoff shoulders.
6)
All Pins: Material – Copper Alloy; Finish – Matte Tin over Nickel plate
7)
Undimensioned components are shown for visual reference only.
8)
Weight: 3.2 oz. (91 g) typical
9)
All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
10) Workmanship: Meets or exceeds IPC-A610 Class II
Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
1)
Product # MCOTS-C-270-05-QT
2
Phone 1-888-567-9596
www.synqor.com
Pin
1
2
Name
Vin(+)
ON/OFF
3
4
5
6
7
8
IN RTN
OUT RTN
SENSE(–)
TRIM
SENSE(+)
Vout(+)
Function
Positive input voltage
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Input return
Output return
Negative remote sense1
Output voltage trim2
Positive remote sense3
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely or
at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely or
at the converter.
Doc.# 005-0005369
Rev. C
08/22/14
Page 12
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Flanged Mechanical Drawing
Mechanical Drawing – Flanged Thermal Design Option
2.200 [55.88]
2.000 [50.80]
1.536 [39.01]
0.450 [11.4]
PIN
EXTENSION
0.180
[4.6]
SEATING
PLANE HEIGHT
.500±.025
[12.7±0.63]
0.150 [3.8]
4 5 6 7 8
0.010 [0.25]
TOP VIEW
2.386
[60.60]
1.300
[33.02]
0.36
[9.1]
2.000
[50.8]
2.066
[52.48]
3
2
1
1
0.70
[17.8]
.130 [3.30]
SEE NOTE 1
(6 PLCS)
NOTES
0.600 [15.2]
PIN DESIGNATIONS - CONVERTER
1 Applied torque per screw should not exceed 5in-lb .
(3in-lb recommended)
2 Baseplate flatness tolerance is 0.010" (.25mm) TIR for surface.
3 Pins 1-3, 5-7 are 0.040" (1.02mm) diameter, with 0.080" (2.03mm)
diameter standoff shoulders.
4 Pins 4 and 8 are 0.062" (1.57mm) diameter with 0.100" (2.54mm)
diameter standoff shoulders.
5 Other pin extension lengths available.
6 All Pins: Material - Copper Alloy; Finish - Matte Tin over Nickel plate
7 Weight: 3.5 oz. (98 g) typical
8 Undimensioned components are shown for visual reference only.
9 All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
10 Workmanship: Meets or exceeds IPC-A610 Class II
11 Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
12 A thermal interface material is required to assure proper heat
transfer from the flanged baseplate to the cooling surface. Thermal
grease, conductive pads, compounds, and other similar products are
available from many heatsink manufacturers.
Product # MCOTS-C-270-05-QT
0.300 [7.6]
FLANGE
THICKNESS
0.125
[3.2]
Phone 1-888-567-9596
www.synqor.com
Pin
1
2
Name
Vin(+)
ON/OFF
3
4
5
6
7
8
IN RTN
OUT RTN
SENSE(–)
TRIM
SENSE(+)
Vout(+)
Function
Positive input voltage
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Input return
Output return
Negative remote sense1
Output voltage trim2
Positive remote sense3
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely or
at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely or
at the converter.
Doc.# 005-0005369
Rev. C
08/22/14
Page 13
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Qualifications & Screening
Mil-COTS Qualification
Test Name
# Tested Consistent with MIL(# Failed)
STD-883F Method
Details
Life Testing
Shock-Vibration
Visual, mechanical and electrical testing before, during
and after 1000 hour burn-in @ full load
Visual, mechanical and electrical testing before, during
and after shock and vibration tests
Humidity
+85˚C, 95% RH, 1000 hours, 2 minutes on / 6 hours off
Temperature
Cycling
500 cycles of -55˚C to +100˚C
(30 minute dwell at each temperature)
Solderability
15 pins
DMT
-65˚C to +110˚C across full line and load specifications
in 5˚C steps
Altitude
70,000 feet (21 km), see Note
15
(0)
5
(0)
8
(0)
10
(0)
15
(0)
7
(0)
2
(0)
Consistent with MIL-STD883F Method 5005
Method 1005.8
MIL-STD-202,
Methods 201A & 213B
Method 1004.7
Method 1010.8
Condition A
Method 2003
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Mil-COTS DC-DC Converter and Filter Screening
Screening
Process Description
S-Grade
M-Grade
Baseplate Operating Temperature
-55˚C to +100˚C
-55˚C to +100˚C
Storage Temperature
-65˚C to +135˚C
-65˚C to +135˚C
●
●
Pre-Cap Inspection
IPC-610, Class III
Temperature Cycling
Method 1010, Condition B, 10 Cycles
Burn-In
100˚C Baseplate
12 Hours
96 Hours
100%
25˚C
-55˚C, +25˚C, +100˚C
MIL-STD-2008
●
●
Final Electrical Test
Final Visual Inspection
●
Mil-COTS MIL-STD-810G Qualification Testing
MIL-STD-810G Test
Fungus
Altitude
Method
508.6
Description
Table 508.6-I
500.5 - Procedure I
Storage: 70,000ft. / 2 Hr. duration
500.5 - Procedure II
Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature
Rapid Decompression
500.5 - Procedure III
Storage: 8,000ft. to 40,000ft.
Acceleration
513.6 - Procedure II
Operating - 15g's
Salt Fog
509.5
Storage
501.5 - Procedure I
Storage: 135°C / 3 hrs
501.5 - Procedure II
Operating: 100°C / 3 hrs
502.5 - Procedure I
Storage: -65C / 4 hrs
502.5 - Procedure II
Operating: -55C / 3 hrs
Temperature Shock
503.5 - Procedure I - C
Storage: -65C to 135C; 12 cycles
Rain
506.5 - Procedure I
Wind Blown Rain
Immersion
512.5 - Procedure I
Non-Operating
Humidity
507.5 - Procedure II
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
Random Vibration
514.6 - Procedure I
10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis
516.6 - Procedure I
20g's peak, 11ms, Functional Shock (Operating no load) (saw tooth)
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
Bench Handling Shock
Rotary wing aircraft - helicopter, 4hrs/axis, 20g's (sine sweep from 10 - 500HZ)
Blowing Dust
510.5 - Procedure II
Blowing Sand
High Temperature
Low Temperature
Shock
Sinusoidal vibration
Sand and Dust
Product # MCOTS-C-270-05-QT
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 14
MCOTS-C-270-05-QT
Output: 5.0V
Current: 30A
Ordering Information
Ordering Information/ Part Numbering
Example MCOTS-C-270-05-QT-N-S
Not all combinations make valid part numbers, please contact SynQor for availability.
Family
MCOTS
Product
Input Voltage
Output
Voltage
28: 16-40V
28V:
9-40V
28VE:
9-70V
48: 34-75V
270: 155-425V
1R8:
3R3:
05:
07:
12:
15:
24:
28:
48:
C: Converter
1.8V
3.3V
5.0V
7.0V
12V
15V
24V
28V
48V
Package
Screening
Level
Thermal Design
QT: Quarter Brick
N: Normal Threaded
S: S-Grade
M: M-Grade
F: Flanged
Options
[ ]:
Standard
Feature
APPLICATION NOTES
PATENTS
A variety of application notes and technical white papers can be downloaded
in PDF format from our website.
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MCOTS-C-270-05-QT
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0005369
Rev. C
08/22/14
Page 15