20A/50W

MCOTS-C-48-2R5-SM
Single Output
Sixteenth-brick
MILITARY COTS DC-DC CONVERTER
34-75V
Continuous Input
34-100V
Transient Input
2.5V
Output
20A
Output
85% @ 10A / 86% @ 20A
Efficiency
Full Power Operation: -55°C to +100°C
Mil-COTS
The MilQor series of Mil-COTS DC-DC converters brings
SynQor’s field proven high-efficiency synchronous
rectification technology to the Military/Aerospace
industry. SynQor’s ruggedized encased packaging
M
D COT
C
48 -D S-C
V C -48
C IN
2. ON 2R5
5V V -S
ER M
O
-N
U
T
@ TER -M
20
A
approach ensures survivability in demanding
environments. Compatible with the industry standard
format, these converters operate at a fixed frequency,
and follow conservative component derating guidelines.
They are designed and manufactured to comply with a
wide range of military standards.
Safety Features
• 2250V, 30 MΩ input-to-output isolation
• Certified 60950-1 requirement for basic insulation
(see Standards and Qualifications page)
Mechanical Features
Industry standard sixteenth-brick pin-out
configuration
• Size:
1.04" x 1.44" x 0.50"
(26.3 x 36.5 x 12.7 mm)
• Total weight: 1.3oz (36.3g)
• Flanged baseplate version available
•
High efficiency, 86% at full rated load current
Operating input voltage range: 34-75V
Fixed frequency switching provides predictable EMI
No minimum load requirement
Input under-voltage lockout
Output current limit and short circuit protection
Active back bias limit
Output over-voltage protection
Thermal shutdown
Screening/Qualification
Specification Compliance
MCOTS series converters (with an MCOTS filter) are designed to meet:
Phone 1-888-567-9596
•
•
•
•
•
•
•
•
•
• On/Off control referenced to input return
• Remote sense for the output voltage
• Output voltage trim range of +10%, -10%
Product # MCOTS-C-48-2R5-SM
Operational Features
Protection Features
Control Features
• MIL-HDBK-704 (A-F)
• RTCA/DO-160E Section 16
• MIL-STD-1275 (B,D)
• DEF-STAN 61-5 (Part 6)/(5 or 6)
• MIL-STD-461 (C, D, E, F)
Designed and Manufactured in the USA
•
•
•
•
AS9100 and ISO 9001:2008 certified facility
Qualified to MIL-STD-810
Available with S-Grade or M-Grade screening
Temperature cycling per MIL-STD-883, Method 1010,
Condition B, 10 cycles
• Burn-In at 100C baseplate temperature
• Final visual inspection per MIL-STD-2008
• Full component traceability
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 1
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
BLOCK DIAGRAM
GATE
CONTROL
+Vin
GATE
DRIVERS
POSITIVE
OUTPUT
CURRENT
SENSE
IN RTN
CURRENT
LIMIT
GATE
CONTROL
ISOLATION BARRIER
GATE
DRIVERS
PRIMARY
CONTROL
OUTPUT
RETURN
+SENSE
SECONDARY
CONTROL
UVLO
TRIM
—SENSE
DATA COUPLING
ON/OFF
TYPICAL CONNECTION DIAGRAM
Vin(+)
Vin
External
Input
Filter
Electrolytic
Capacitor
Vout(+)
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Product
Product##MCOTS-C-48-2R5-SM
MCOTS-C-48-2R5-SM
Phone
Phone 1-888-567-9596
1-888-567-9596
www.synqor.com
www.synqor.com
Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
005-0005426
Rev. H 10/07/14
10/07/2014
Doc.#Doc.#
005-0005426
Rev. H
Page
Page
2 2
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
MCOTS-C-48-2R5-SM ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 48Vdc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
-1
Operating
Operating Transient Protection
Isolation Voltage
Input to Output
Input to Base-Plate
Output to Base-Plate
Operating Temperature
-55
Storage Temperature
-65
Voltage at ON/OFF input pin
-2
INPUT CHARACTERISTICS
Operating Input Voltage Range
34
48
Input Under-Voltage Lockout
Turn-On Voltage Threshold
31.2
32.5
Turn-Off Voltage Threshold
28.9
30.5
Lockout Voltage Hysteresis
2.0
Recommended External Input Capacitance
100
Input Filter Component Values (L\C)
1.0\2.35
Maximum Input Current
No-Load Input Current
50
Disabled Input Current
10
Response to Input Transient
0.05
Input Terminal Ripple Current
60
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
2.475
2.5
Output Voltage Regulation
Over Line
±0.1
Over Load
±0.1
Over Temperature
-37.5
Total Output Voltage Range
2.438
Output Voltage Ripple and Noise
Peak-to-Peak
0
25
RMS
5
Operating Output Current Range
0
Output DC Current-Limit Inception
22
25
Back-Drive Current Limit while Enabled
2.4
Back-Drive Current Limit while Disabled
2
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
300
Settling Time
100
Output Voltage Trim Range
-10
Output Voltage Remote Sense Range
Output Over-Voltage Protection
2.9
3.1
EFFICIENCY
100% Load
86
50% Load
85
Note 1: Output is terminated with 1 µF ceramic and 22 µF low-ESR tantalum
noise, consult SynQor applications support (e-mail: [email protected])
Max.
Units
100
75
100
V
V
V
2250
2250
2250
100
135
8
V dc
V dc
V dc
°C
°C
V
75
V
33.8
32.2
20
V
V
V
µF
µH\µF
A
mA
mA
V
mA
A
2.525
V
±0.3
±0.3
37.5
2.563
%
%
mV
V
50
10
20
27
10000
mV
mV
A
A
A
mA
µF
10
10
3.4
mV
µs
%
%
V
2.4
60
14
Notes & Conditions
Continuous
Continuous
100 ms
Baseplate temperature
Typical ESR 0.1-0.2 Ω
Internal values; see Figure E
Vin min; trim up; in current limit
1000 V/ms; See Figure 12
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive); See Note 2
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Figure C; See Note 3
Across Pins 8&4
Over full temp range
%
See Figure 1 for efficiency curve
%
See Figure 1 for efficiency curve
capacitors. For applications requiring reduced output voltage ripple and
Note 2: Recommended minimum output capacitance is 100 µF
Note 3: Trim-up range is limited below 10% at low line and full load. Contact SynQor applications support for more detail (e-mail: mqnbofae@synqor.
com)
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 3
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
MCOTS-C-48-2R5-SM ELECTRICAL CHARACTERISTICS
Tb = 25 °C, Vin = 48Vdc unless otherwise noted; full operating temperature range is -55 °C to +100 °C baseplate temperature with appropriate power
derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
35
Typical Start-Up Inhibit Period
180
200
250
Initial Start-Up Inhibit Period
10
Output Voltage Overshoot
0
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
30
Isolation Capacitance (input to output)
1000
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
125
Board Temperature
125
Transformer Temperature
125
Maximum Baseplate Temperature, Tb
100
FEATURE CHARACTERISTICS
Switching Frequency
350
ON/OFF Control
Off-State Voltage
2.4
8
On-State Voltage
-2
0.8
ON/OFF Control
Pull-Up Voltage
5
Pull-Up Resistance
10
Over-Temperature Shutdown OTP Trip Point
125
Over-Temperature Shutdown Restart Hysteresis
10
RELIABILITY CHARACTERISTICS
Calculated MTBF per MIL-HDBK-217F
11.7
Calculated MTBF per MIL-HDBK-217F
2.7
Note 1: Maximum value is 400ms for DC current limit and short circuit fault conditions
Note 2: Higher values of isolation capacitance can be added external to the module
Units
ms
ms
ms
%
Notes & Conditions
Full load, Vout=90% nom.
Figure F; See Note 1
Figure F
Maximum Output Capacitance
See Absolute Maximum Ratings
MΩ
pF
°C
°C
°C
°C
See Note 2
Package rated to 150 °C
UL rated max operating temp 130 °C
kHz
V
Application notes Figures A & B
V
kΩ
°C
°C
106 Hrs.
106 Hrs.
Average PCB Temperature
Ground Benign, 70°C Tb
Ground Mobile, 70°C Tb
STANDARDS COMPLIANCE
Parameter
Notes & Conditions
STANDARDS COMPLIANCE
UL 60950-1/R:2011-12
CAN/CSA-C22.2 No. 60950-1/A1:2011
EN60950-1/A12:2011
Basic Insulation
Note: An external input fuse must always be used to meet these safety requirements.
Contact SynQor for official safety certificates on new releases or download from the SynQor website.
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 4
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
95
100
90
95
90
Efficiency (%)
Efficiency (%)
85
80
75
85
80
75
70
48 Vin
48 Vin
65
65
75 Vin
2
4
6
8
10
12
14
Load Current (A)
16
18
20
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
75 Vin
60
-55ºC
60
0
34 Vin
70
34 Vin
25ºC
100ºC
Case Temperature (ºC)
Figure 2: Efficiency at nominal output voltage and 60% rated power vs.
case temperature for minimum, nominal, and maximum input voltage.
10
12
9
10
Power Dissipation (W)
Power Dissipation (W)
8
7
6
5
4
3
8
6
4
34 Vin
34 Vin
2
2
48 Vin
1
75 Vin
0
-55ºC
0
0
2
4
6
8
10
12
14
Load Current (A)
16
18
20
Figure 3: Power dissipation at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at T =25°C.
CASE
100ºC
Figure 4: Power dissipation at nominal output voltage and 60% rated
power vs. case temperature for minimum, nominal, and maximum input
voltage.
120
100
Output Voltage (%)
20
Iout (A)
25ºC
Case Temperature (ºC)
25
15
10
5
0
48 Vin
75 Vin
80
60
40
16 Vin
28 Vin
20
50
60
70
80
90
100
0
110
0
Base Plate Temperature (°C)
Figure 5: Maximum output current vs. base plate temperature (nominal input
voltage).
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
40 Vin
10
20
30
40
50
60
70
80
90
Load Current (%)
100 110 120 130 140 150
Figure 6: Output voltage vs. load current showing typical current limit
curves. See Current Limit section in the Application Notes.
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 5
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
Figure 7: Typical startup waveform. Input voltage pre-applied, ON/OFF Pin. Ch
1: ON/OFF Pin (5V/div). Ch 3: Vout (1V/div).
Figure 8: Turn-on transient at full resistive load and zero output capacitance
initiated by Vin. ON/OFF Pin previously low. Ch 1: Vin (50V/div). Ch 3: Vout
(1V/div).
Figure 9: Input terminal current ripple, iC, at full rated output current and
nominal input voltage with SynQor MCOTS filter module (100 mA/div).
Bandwidth: 20MHz. See Figure 17.
Figure 10: Output voltage ripple, Vout, at nominal input voltage and rated load
current (5 mV/div). Load capacitance: 1µF ceramic capacitor and 10µF tantalum
capacitor. Bandwidth: 10 MHz. See Figure 17.
Figure 11: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF
tantalum capacitors. Ch 1: Vout (500mV/div), Ch 2: Iout (5A/div).
Figure 12: Output voltage response to step-change in input voltage (250V/ms).
Load cap: 100 µF electrolytic output capacitance. Ch 1: Vout (100mV/div), Ch 2:
Vin (50V/div).
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 6
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
1
0
0.1
-20
Forward Transmission (dB)
Output Impedance (ohms)
Technical Specification
0.01
0.001
35Vin
0.0001
48Vin
75Vin
0.00001
10
100
1,000
10,000
100,000
-40
-60
-80
-120
10
Hz
100
10,000
100,000
Figure 14: Magnitude of incremental forward transmission (FT = vout/vin)
for minimum, nominal, and maximum input voltage at full rated power.
0
1000
Input Impedance (Ohms)
-10
-20
-30
35Vin
-40
48Vin
100
10
1
35Vin
48Vin
75Vin
75Vin
-50
10
100
1,000
10,000
0.1
100,000
10
Hz
100
1,000
10,000
100,000
Hz
Figure 15: Magnitude of incremental reverse transmission (RT = iin/iout) for
minimum, nominal, and maximum input voltage at full rated power.
Figure 16: Magnitude of incremental input impedance (Zin = vin/iin) for
minimum, nominal, and maximum input voltage at full rated power.
1 µF
ceramic capacitor
4.7 µH
source impedance
i
VSOURCE
1,000
Hz
Figure 13: Magnitude of incremental output impedance (Zout = vout/iout) for
minimum, nominal, and maximum input voltage at full rated power.
Reverse Transmission (dB)
35Vin
48Vin
75Vin
-100
DC-DC
Converter
C
100 µF,
0.2Ω ESR
electrolytic capacitor
VOUT
10 µF,
100mΩ ESR
tantalum capacitor
Figure 17: Test set-up diagram showing measurement points for Input Terminal
Ripple Current (Figure 9) and Output Voltage Ripple (Figure 10).
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
Figure 18: Load current (10A/div) as a function of time (1ms/div and 100ms/div)
when the converter attempts to turn on into a 10 mΩ short circuit.
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 7
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
BASIC OPERATION AND FEATURES
CONTROL FEATURES
This converter switches at a fixed frequency for predictable
EMI performance. Rectification of the transformer’s output
is accomplished with synchronous rectifiers. These devices,
which are MOSFETs with a very low on-state resistance,
dissipate far less energy than Schottky diodes. This is the
primary reason that the converter has such high efficiency,
even at very low output voltages and very high output currents.
REMOTE ON/OFF (Pin 2): The ON/OFF input, Pin 2, permits
the user to control when the converter is on or off. This input is
referenced to the return terminal of the input bus, Vin(-). The ON/
OFF signal is active low (meaning that a low turns the converter
on). Figure A details four possible circuits for driving the ON/OFF
pin. Figure B is a detailed look of the internal ON/OFF circuitry.
These converters are offered totally encased to withstand
harsh environments and thermally demanding applications.
Dissipation throughout the converter is so low that
it does not require a heatsink for operation in many
applications; however, adding a heatsink provides improved
thermal derating performance in extreme situations.
REMOTE SENSE(+) (Pins 7 and 5): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connected to Vout(-) at the point on the board where regulation is
desired. A remote connection at the load can adjust for a voltage
drop only as large as that specified in this datasheet, that is
This series of converters use the industry standard footprint
and pin-out configuration.
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] <
Sense Range % x Vout
Pins 7 and 5 must be connected for proper regulation of the
output voltage. If these connections are not made, the converter
will deliver an output voltage that is slightly higher than its
specified value.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when it
should trigger, not the voltage across the converter’s sense leads
(pins 7 and 5). Therefore, the resistive drop on the board should
be small enough so that output OVP does not trigger, even during
load transients.
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Remote Enable Circuit
5V
Negative Logic
(Permanently
Enabled)
5V
ON/OFF
10k
ON/OFF
TTL/
CMOS
50k
TTL
ON/OFF
100pF

Vin(_)
Vin( )
_
Open Collector Enable Circuit
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
Product # MCOTS-C-48-2R5-SM
Vin( )
_
Phone 1-888-567-9596
www.synqor.com
Figure B: Internal ON/OFF pin circuitry
Doc.# 005-0005426 Rev. H
10/07/2014
Page 8
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
OUTPUT VOLTAGE TRIM (Pin 6): The TRIM input permits the
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications.
It is not necessary for the user to add capacitance at the Trim
pin. The node is internally bypassed to eliminate noise.
To decrease the output voltage, the user should connect a
resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired
decrease of the nominal output voltage, the value of the resistor
should be
Total DC Variation of VOUT: For the converter to meet its full
specifications, the maximum variation of the dc value of VOUT, due
to both trimming and remote load voltage drops, should not be
greater than that specified for the output voltage trim range.
Rtrim-down =
511
(D%
)- 10.22 (kW)
where
D% =
Vnominal – Vdesired
Vnominal
PROTECTION FEATURES
x 100%
To increase the output voltage, the user should connect a
resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired
increase of the nominal output voltage, the value of the resistor
should be
Rtrim-up =
where
(
5.11VOUT x (100+D%)
1.225D%
_ 511 _ 10.22
D%
)
(kW)
Vout = Nominal Output Voltage
Trim graphs show the relationship between the trim resistor
value and Rtrim-up and Rtrim-down, showing the total range the
output voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at which the
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
Trim Resistance (kΩ)
10,000
1,000
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in
the application note titled “Input System Instability” on our
website. The lockout circuitry is a comparator with dc hysteresis.
When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page)
before the converter will turn on. Once the converter is on,
the input voltage must fall below the typical Turn-Off Voltage
Threshold value before the converter will turn off.
Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage
to the load circuit due to 1) excessive series resistance in output
current path from converter output pins to sense point, 2) a
release of a short-circuit condition, or 3) a release of a current
limit condition. Load capacitance determines exactly how high
the output voltage will rise in response to these conditions. After
200 ms the converter will automatically restart.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
to turn on again when the temperature of the sensed location
falls by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
Output Current Limit: If the output current exceeds the
Output Current Limit threshold, the converter turns off. The
converter then enters a “hiccup” mode where it repeatedly
turns on and off with a 350ms (typical) off time at small duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
100
10
0
1
2
3
4
5
% Increase in Vout
6
7
8
9
10
% Decrease in Vout
Figure C: Trim graph for trim-up, trim down.
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 9
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because
any dc-dc converter appears incrementally as a negative
resistance load. A detailed application note titled “Input System
Instability” is available on the SynQor website which provides
an understanding of why this instability arises, and shows the
preferred solution for correcting it.
Application Circuits: Figure D provides a typical circuit diagram
which details the input filtering and voltage trimming.
Vin(+)
Electrolytic
Capacitor
External
Input
Filter
Vin
Vout(+)
Vsense(+)
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
Input Filtering and External Capacitance: Figure E provides
a diagram showing the internal input filter components. This filter
dramatically reduces input terminal ripple current, which otherwise
could exceed the rating of the converter's external electrolytic input
capacitor. The recommended external input capacitance is specified
in the Input Characteristics section on the Electrical Characteristics
page. More detailed information is available in the application note
titled “EMI Characteristics” on the SynQor website.
L
Vin(+)
Vout(+)
Internal
Input
Filter
C
Converter
Vin(_)
Vout(-)
Figure E: Internal Input Filter Diagram
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 10
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
Startup Inhibit Period: The Startup Inhibit Period ensures
that the converter will remain off for approximately 200 ms
when it is shut down for any reason. When an output short is
present, this generates a “hiccup” mode, which prevents the
converter from overheating. In all, there are six ways that the
converter can be shut down, initiating a Startup Inhibit Period:
•
•
•
•
•
•
Input Under-Voltage Lockout
Output Over-Voltage Protection
Over Temperature Shutdown
Current Limit
Short Circuit Protection
Turned off by the ON/OFF input
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
Thermal Considerations: The maximum operating baseplate temperature, TB, is 100 ºC. Refer to the thermal derating
curve, Figure 5, to see the available output current at baseplate
temperatures below 100 ºC.
A power derating curve can be calculated for any heatsink that is
attached to the base-plate of the converter. It is only necessary
to determine the thermal resistance, RTH , of the chosen heatsink
between the base-plate and the ambient air for a given airflow
rate. This information is usually available from the heatsink
vendor. The following formula can then be used to determine the
maximum power the converter can dissipate for a given thermal
condition:
BA
Figure F shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Before time t0, when the input voltage is below the UVL
threshold, the unit is disabled by the Input Under-Voltage
Lockout feature. When the input voltage rises above the UVL
threshold, the Input Under-Voltage lockout is released, and a
Power-up Inhibit Time is initiated. At the end of this delay, the
ON/OFF pin is evaluated, and since it is active, the unit turns
on.
max
Pdiss =
T -T
B
RTH
A
BA
This value of power dissipation can then be used in conjunction
with the data shown in Figure 3 to determine the maximum load
current (and power) that the converter can deliver in the given
thermal condition.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot
be enabled again until the Startup Inhibit Period has elapsed.
Vin
Under-Voltage
Lockout TurnOn Threshold
ON/OFF
(neg logic)
ON
OFF ON
Vout
10ms
OFF
ON
35ms
(turn on time)
200ms
(initial start-up
inhibit period)
(Typical Start-Up
Inhibit Period)
t1
t0
200ms
t
t2
Figure F: Start-up Inhibit Period (turn-on time not to scale)
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 11
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
1.036±.020 (26.31±0.5)
.600 (15.24)
.450 (11.43)
0.500±.025
(12.7±0.63)
Overall height
.300 (7.62)
.150 (3.81)
8 7 6 5 4
0.18
(4.6)
0.004 [0.10]
Top View
1.436±.020
(36.47±0.5)
Side View
1.10
(27.9)
1
2
3
.218±.020 (5.54±0.5)
.143±.020
(3.63±0.5)
.300 (7.62)
.600 (15.24)
NOTES
PIN DESIGNATIONS
1) Baseplate flatness tolerance is 0.004” (.10mm) TIR for surface.
2) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
3) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100” (2.54 mm)
diameter standoff shoulders.
4) All Pins: Material – Copper Alloy; Finish – Matte Tin over Nickel plate
5) Undimensioned components are shown for visual reference only.
6) Weight: 1.3oz (36.3g) typical
7) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
8) Workmanship: Meets or exceeds IPC-A610 Class II
9) Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
Pin
Name
Function
1
2
Vin(+)
ON/OFF
3
4
5
6
7
8
IN RTN
OUT RTN
SENSE(–)
TRIM
SENSE(+)
Vout(+)
Positive input voltage
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Input return
Output return
Negative remote sense1
Output voltage trim2
Positive remote sense3
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely or
at the converter.
2)
3)
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Leave TRIM pin open for nominal output voltage.
SENSE(+) should be connected to Vout(+) either remotely or
at the converter.
Doc.# 005-0005426 Rev. H
10/07/2014
Page 12
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
USE W/ 4-40 OR
M3 SCREW (4X)
RECOM. TORQUE
3 in. LB.
Ø.13 [3.3]R
OVERALL HEIGHT
.500±.025
[12.7±0.63]
1.50 [38.1]
1.30 [33]
1.036±.020
[26.31±0.5]
.600 [15.24]
.450 [11.43]
.300 [7.62]
.18 [4.6]
SEE NOTE 5
.010 [0.25]
.150 [3.81]
4 5 6 7 8
1.12
[28.3]
.94
[23.9]
1.436
[36.47]
1.100
[27.94]
.21
[5.3]
.14 [3.6]
.017±.020
[0.43±0.5]
3
.218±.020 [5.54±0.5]
.13 [3.2]
.450±.020 [11.43±0.5]
NOTES
1 Applied torque per screw should not exceed 5in-lb
(3in-lb recommended).
2 Baseplate flatness tolerance is 0.010”(.25mm)
TIR for surface.
3 Pins 1-3, 5-7 are 0.040”(1.02mm) dia. with 0.080”(2.03mm)
dia. standoff shoulders
4 Pins 4 and 8 are 0.062”(1.57mm) dia. With 0.100”(2.54mm)
dia. standoff shoulders
5 All pins: Material: Copper alloy
Finish: Matte tin over nickel plate
6 Undimensioned components are shown for visual
reference only
7 Weight: 1.4oz (39.8g) typical
8 All dimensions in inches(mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
9 Workmanship: Meets or exceeds IPC-A610 Class II
10 Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
11 A thermal interface material is required to assure proper heat
transfer from the flanged baseplate to the cooling surface. Thermal
grease, conductive pads, compounds, and other similar products are
available from many heatsink manufacturers.
Product # MCOTS-C-48-2R5-SM
BOTTMSIDE
CLEARANCE
.010 [0.25]
.350±.020 [8.89±0.5]
Phone 1-888-567-9596
2
1
.300 [7.62]
.600 [15.24]
PIN DESIGNATIONS
Pin
Name
Function
1
2
Vin(+)
ON/OFF
3
4
5
6
7
8
IN RTN
OUT RTN
SENSE(–)
TRIM
SENSE(+)
Vout(+)
Positive input voltage
TTL input to turn converter on and off,
referenced to Vin(–), with internal pull up.
Input return
Output return
Negative remote sense1
Output voltage trim2
Positive remote sense3
Positive output voltage
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely or
at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely or
at the converter.
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 13
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
Mil-COTS Qualification
Test Name
# Tested Consistent with MIL- Consistent with MIL-STD(# Failed)
STD-883F Method
883F Method 5005
Details
Life Testing
Visual, mechanical and electrical testing before, during and
after 1000 hour burn-in @ full load
15
(0)
Shock-Vibration
Visual, mechanical and electrical testing before, during and
after shock and vibration tests
5
(0)
Humidity
+85˚C, 95% RH, 1000 hours, 2 minutes on / 6 hours off
8
(0)
Method 1004.7
Temperature
Cycling
500 cycles of -55˚C to +100˚C
(30 minute dwell at each temperature)
10
(0)
Method 1010.8
Solderability
15 pins
DMT
-65˚C to +110˚C across full line and load specifications in
5˚C steps
Altitude
70,000 feet (21 km), see Note
15
(0)
7
(0)
2
(0)
Method 1005.8
MIL-STD-202,
Methods 201A & 213B
Condition A
Method 2003
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convective cooling at rare atmospheres.
Mil-COTS DC-DC Converter and Filter Screening
S-Grade
M-Grade
Baseplate Operating Temperature
Screening
Process Description
-55˚C to +100˚C
-55˚C to +100˚C
Storage Temperature
-65˚C to +135˚C
-65˚C to +135˚C
●
●
Pre-Cap Inspection
IPC-610, Class III
Temperature Cycling
Method 1010, Condition B, 10 Cycles
Burn-In
●
100˚C Baseplate
12 Hours
96 Hours
100%
25˚C
-55˚C, +25˚C, +100˚C
MIL-STD-2008
●
●
Final Electrical Test
Final Visual Inspection
Mil-COTS MIL-STD-810G Qualification Testing
MIL-STD-810G Test
Fungus
Method
508.6
Description
Table 508.6-I
500.5 - Procedure I
Storage: 70,000ft. / 2 Hr. duration
500.5 - Procedure II
Operating; 70,000ft. / 2 Hr. duration; Ambient Temperature
Rapid Decompression
500.5 - Procedure III
Storage: 8,000ft. to 40,000ft.
Acceleration
513.6 - Procedure II
Operating - 15g's
Salt Fog
509.5
Storage
501.5 - Procedure I
Storage: 135°C / 3 hrs
501.5 - Procedure II
Operating: 100°C / 3 hrs
502.5 - Procedure I
Storage: -65C / 4 hrs
502.5 - Procedure II
Operating: -55C / 3 hrs
Temperature Shock
503.5 - Procedure I - C
Storage: -65C to 135C; 12 cycles
Rain
506.5 - Procedure I
Wind Blown Rain
Immersion
512.5 - Procedure I
Non-Operating
Humidity
507.5 - Procedure II
Aggravated cycle @ 95% RH (Figure 507.5-7 aggravated temp - humidity cycle, 15 cycles)
Random Vibration
514.6 - Procedure I
10-2000 Hz, PSD level of 1.5 g2/Hz(54.6grms), duration = 1 hr/axis
516.6 - Procedure I
20g's peak, 11ms, Functional Shock (Operating no load) (saw tooth)
516.6 - Procedure VI
514.6 - Category 14
510.5 - Procedure I
Bench Handling Shock
Rotary wing aircraft - helicopter, 4hrs/axis, 20g's (sine sweep from 10 - 500HZ)
Blowing Dust
510.5 - Procedure II
Blowing Sand
Altitude
High Temperature
Low Temperature
Shock
Sinusoidal vibration
Sand and Dust
Product # MCOTS-C-48-2R5-SM
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 14
MCOTS-C-48-2R5-SM
Output: 2.5V
Current: 20A
Technical Specification
Ordering Information/ Part Numbering
Example MCOTS-C-48-2R5-SM-N-S
Not all combinations make valid part numbers, please contact SynQor for availability.
Family
MCOTS
Product
C: Converter
Input
Voltage
Output
Voltage
28: 16-40V
48: 34-75V
1R2:
1R5:
1R8:
2R5:
3R3:
05:
07:
12:
15:
1.2V
1.5V
1.8V
2.5V
3.3V
5.0V
7.0V
12V
15V
Package
SM: Sixteenth Brick
Thermal Design
N: Normal
Screening Level
S: S-Grade
M: M-Grade
F: Flanged
Options
[ ]:
Standard
Feature
APPLICATION NOTES
PATENTS
A variety of application notes and technical white papers can be downloaded
in pdf format from our website.
SynQor holds the following U.S. patents, one or more of which apply to
each product listed in this document. Additional patent applications may
be pending or filed in the future.
Contact SynQor for further information and to order:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # MCOTS-C-48-2R5-SM
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
5,999,417
6,222,742
6,545,890
6,577,109
6,594,159
6,731,520
6,894,468
6,896,526
6,927,987
7,050,309
7,072,190
7,085,146
7,119,524
7,269,034
7,272,021
7,272,023
7,558,083
7,564,702
7,765,687
7,787,261
8,023,290
8,149,597
8,493,751
8,644,027
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable.
However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-0005426 Rev. H
10/07/2014
Page 15