May 2006 Anglesea Power Station Environment Report

so2 solution
the action plan for Anglesea
anglesea environment report
MAY 2006
Inside the ‘Best Practice’ Environment Report:
Air Emissions
Water Monitoring
Sulphur Dioxide Action Plan
Plants of the Anglesea Heath: Argentipallium obtusifolium
Updates on Rainfall, Town Water Use and Greenhouse Gas Emissions
Environmental improvement - progress towards 2006 targets
Plus we talk to an employee about their contribution to improving the environment
ANGLESEA ENVIRONMENT REPOR
T MAY 2006
REPORT
air
Air Monitoring
Stack Monitors
Average
Maximum
Opacity g/m3 10-minute average
0.055
0.338
Stack SO2 kg/min 1-hour average Licence limit 111.34kg/min 73.65
87.32
Ambient Monitors
SO2 1 hour ppb
Average
Maximum
Community Centre
5
44
Primary School
1
94
Mt Ingoldsby
<1
10
Scout Camp
7
162
Camp Wilkin
<1
48
Camp Road
7
176
Ambient Monitors
SO2 Maximum 1 hour averages (ppb)
Date
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Community Centre 3 4 4 4 5 44 11 5 4 5 5 5 4 4 4 5 5 5 5 6 6 5 5 5 6 6 5 5 5 6 40
Primary School
-
-
0
1
17 64 64 50 37 0
0
1
1
1
0
94 0
0
0
0
0
0
0
0
0
1
0
0
0
3
Mt Ingoldsby
0
1
2
1
2
2
0
0
2
1
7
2
2
2
1
3
4
1
2
3
-
-
1
10 7
Scout Camp
-
61 162122 3
13 108 93 55 76 6
6
31 8
10 109 75 0
81 9
99 1
1
0
0
1
0
5
1
3
2
Camp Wilkin
0
1
48 2
1
1
1
1
1
0
2
1
1
1
1
2
1
1
0
1
1
1
0
1
2
27
Camp Road
2 135 31 13 83 59 22 12 176 5
4
4
3
3
2
18 5
3
5
5
5
4
5
4
6
5
4
4
3
7
7
EPA Intervention Level
210
Alcoa Local Standard
170
0
1
1
1
0
1
2
0
1
1
3
13
ANGLESEA ENVIRONMENT REPOR
T MAY 2006
REPORT
water
Water Storage
Barwon Region water storage levels continue to decrease, with the Geelong system at 25.9% capcity.
Water Discharge
ML
May
Total
Ashponds (SP1)
151.5
714.6
Mine (SP4)
0
0.8
Water Monitoring
SP1
SP4
SP3
17/05/2006
Ashpond
Mine
Final
EPA limit
Lab Result
EPA limit
Lab Result
EPA limit
Lab Result
pH
4-10
7.8
3-9
-
5-9
7.4
Susp. Solids
100
3
100
-
30
<2
Colour
50
5
50
-
50
10
Aluminium
10
0.5
10
-
5.5
0.1
Iron
10
0.7
0
-
4.0
0.2
Zinc
0.4
< 0.1
2.0
-
0.3
< 0.1
WATER WATER USAGE PER MONTH (ML)
Date
JAN
FEB MAR APR
MAY JUNE JULY AUG
Town Water
1.0
1.0
1.0
1.5
1.6
6.1
Bore Water
279
243
285
237
210
1254
Mine Water
81
82
81
92
106
442
SEPT OCT
NOV
DEC
TOTAL
300.0
3000
250.0
2500
200.0
2000
150.0
1500
100.0
1000
50.0
0.0
500
0
ANGLESEA ENVIRONMENT REPOR
T MAY 2006
REPORT
sulphur dioxide
During May, Alcoa Anglesea presented an
action plan to the Environment Protection
Authority (EPA) to reduce the SO2 ground level
concentrations in the Anglesea township.
Alcoa, EPA and the community have been
working hard in recent years to understand
and minimise our SO2 emissions. Activities
undertaken include the installation of the stack
gas instrumentation, extra monitoring locations
in Anglesea, detailed emission modelling and
the load reduction strategies. Although
somewhat effective, these actions have not
completely eliminated the high readings we
sometimes see during specific weather
condition events.
Many potential solutions for reducing ground
level SO2 concentrations were examined and
the best option for Alcoa Anglesea is installing
SO2 scrubbing technology. This technology is
used widely in Europe and the US however
there is currently no SO2 scrubbing system
installed on any other power station in
Australia. It involves the gas passing through
limestone with the end result as gypsum, a
salable by-product depending on it’s quality .
The solution is not ideal, it is very expensive,
the technology uses more water, there is no
greenhouse gas reduction and we will see a
slight loss in station efficiency. However, this
solution will result in a significant reduction
(50%) in SO2 emissions.
Approval, design and construction will take
approximate;y three years, with the final
stage of commissioning envisaged to line up
with the 2009 shutdown. Following the
approval from the EPA in May, the project has
commenced immediately with a search for a
project manager already underway.
ANIMALS OF THE ANGLESEA HEATH
BLUNT EVERLASTING (Argentipallium obtusifolium)
Argentipallium
Argentipallium....from Latin, argenteus, silver, and pallium,
mantle, in reference to the silvery covering of fine hairs that
covers the leaves and branches
obtusifolium
obtusifolium... from Latin, obtus, blunt, and folium, leaf,
referring to the blunt leaves
Size:
Form:
Habitat:
Foliage:
Flowers:
10 - 30 cm high
twiggy multibranched perennial herb
widespread in sandy soils in heathland,
mallee-heathland and stringybark woodland
leaves narrow-oblanceolate
0.4—2.5 cm long, 1—2 mm wide
upper surface glabrous* + green
lower surface silvery-white + woolly
daisy-like flowers with a central yellow button
surrounded by white papery petals
August to November
*glabrous = smooth without hairs
ARGENTIPALLIUM OBTUSIFOLIUM
ANGLESEA ENVIRONMENT REPOR
T MAY 2006
REPORT
LAND
RAINFALL (mm)
Month
JAN
FEB MAR APR
MAY JUNE JULY AUG
2006 Rainfall
46.2
19.6 7.3
37.1
129.4
239.6
1968-2005 Average
44.6
43.9 42.5
53.5
59.3
243.8
SEPT OCT
NOV
DEC
TOTAL
100
7 0 0 .0 0
90
6 0 0 .0 0
80
5 0 0 .0 0
70
60
4 0 0 .0 0
50
3 0 0 .0 0
40
30
2 0 0 .0 0
20
1 0 0 .0 0
10
0 .0 0
0
WATER
TOWN WATER USE (ML)
2000 2001 2002 2003 2004 2005 2006 JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Process
23.9 14.6 13.1 16.7 15.0 13.5 4 . 2 0.7
0.7
0.8
1.1
0.9
Amenity
11.6 6.6
1 . 9 0.3
0.3
0.2
0.4
0.7
1 .8
6.6
5.0
4.0
2.6
4 0 .0
1 .6
3 5 .0
1 .4
3 0 .0
1 .2
2 5 .0
1 .0
2 0 .0
0 .8
1 5 .0
0 .6
1 0 .0
0 .4
5 .0
0 .2
0 .0
0 .0
2000
2001
2002
2003
2004
2005
2006
JA N
F E B
M A R
A P R
M A Y
JUN
JU L
A U G
S E P
O C T
NO V
D E C
AIR
GREENHOUSE GAS (GHG) TOTAL (Mt) & GHG EMISSION EFFICENCY (t/MWh)
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
1.42 1.62 1.56 1.45 1.34 1.25 1.20 1.38 1.42 1.53 1.23 1.27 1.50 1.45 1.47 1.31 1 . 5 1
GHG Mt
‹ GHG
t/MWh 1.34 1.35 1.33 1.32 1.31 1.33 1.38 1.34 1.30 1.30 1.24 1.19 1.21 1.21 1.20 1.21 1 . 2 1
2
1600000
1 .8
1400000
1 .6
1 .4
1 .2
1200000
1000000
1
800000
0 .8
600000
0 .6
400000
0 .4
0 .2
0
200000
0
ANGLESEA ENVIRONMENT REPOR
T MAY 2006
REPORT
environmental improvement
Environmental Management Targets
May
2006 Total
Forecast
2006 Target
Reportable Environmental Incidents
0
0
0
0
Monthly EHS ASAT Audit Completion (%)
100
100
100
90
Air Emission Targets
May
2006 Total
Forecast
2006 Target
Ambient SO2 ( no. readings > 210ppb)
0
0
0
0
Stack SO2 (no. hrs > 100kg/min)
0
0
0
0
SO2 Load Reductions
10
39
94
N/A
1.21
1.21
1.21
1.20
0
0
0
0
GHG Efficiency (t CO2 e/MWh)
Opacity (10 min av > 0.25g/m normal operation)
3
#
Visible emissions may have been observed from the stack during the month as a result of station outages.
Water Targets
May
2006 Total
Forecast
2006 Target
Town Water (ML)
1.6
6.1
14.6
17.2
Bore Water (ML)
210
1254
3010
2440
Waste Targets
May
2006 Total
Forecast
2006 Target
Waste to Landfill (t)
0.0
2.7
6.5
10.0
Solid Prescribed Waste to Landfill (t)
0.0
0.0
0.0
0
Mine Rehabilitation Targets
2006 Total
2006 Target
2006 Area Cleared (ha)
3.3
3.3
2006 Area Rehabilitated (ha)
7.5
> 3.3
2005 Mine Rehabilitation Species Richness (%)
N/A
100
OUR ENVIRONMENT AND OUR EMPLOYEES..
You have rrecently
ecently rretur
etur ned to V
ictoria as the EHS
Victoria
Manager
e has your car
eer with Alcoa taken
Manager.. Wher
Where
career
you? My family and I have just returned from four years in
China. We spent two wonderful years in Qingdao where I was
the General Manager at Alcoa’s chemicals business, followed by
a further two years as the General Manager of Alcoa’s Shanghai
Aluminium Foil Products.
Anglesea’
s SO 2 emissions ar
e a hot topic. Ar
e we on
Anglesea’s
are
Are
the right track with a solution? Absolutely. The location
has worked diligently over the past several years with employee,
community and EPA input to continually manage ground level
concentrations of SO2 that might impact those in our community.
It has now become clear that to totally eliminate risk of SO2
impacting even the most sensitive community members, we
need to make a step change to reduce the amount of SO2
discharged into the local air shed. Our plans to install SO2
scrubbing on our discharges to air will achieve this.
And your impr
ession of the Anglesea location? Alcoa’s
impression
best kept secret! Located on the doorstep of possibly the most
beautiful coastline in the world, amongst a wonderful heathland
and operating at a level of performance that is the envy of other
power stations nationally.
...GERARD KENNEDY