MaxCom Gold Installation Guide MAXCOM GOLD SERIES Owners Installation Guide Document Number - HMMI-001-01-00 © Honeywell 2004 1 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide Owners Installation Guide TELEMETRY CONTROL SYSTEM TABLE OF CONTENTS 1.0 Box Contents............................................................................................................ 4 2.0 Installing the MaxCom Gold ..................................................................................... 4 3.0 Details of Connections ............................................................................................. 6 3.1 KBD1 and KBD2................................................................................................... 6 3.2 Monitor Outputs (BNC) ......................................................................................... 7 3.3 Cameras (BNC) .................................................................................................... 7 3.4 Co Axial Video Cabling Notes............................................................................... 8 3.5 PC Connector ....................................................................................................... 8 3.6 RS232 CTRL Connector....................................................................................... 9 3.7 Alarm Inputs (Relay Outputs) ............................................................................. 10 3.7.1 Relay Operation .......................................................................................... 10 3.8 TP (Twisted Pair) Connector .............................................................................. 11 3.9 12V DC Connector ............................................................................................. 13 LIST OF FIGURES Figure 1. UNIT DIMENSIONS ........................................................................................ 5 Figure 2. REAR VIEW OF MAXCOM GOLD.................................................................. 6 Figure 3. KBD1 AND KBD2 CONNECTOR.................................................................... 6 Figure 4. VIDEO TERMINATION SWITCHES ............................................................... 7 Figure 5. PC CONNECTOR (Rear View) ....................................................................... 8 Figure 6. RS232 CTRL CONNECTOR (Rear View) ....................................................... 9 Figure 7. ALARM INPUTS CONNECTOR (rear view).................................................. 10 Figure 8. TP CONNECTOR PIN-OUTS ....................................................................... 11 Figure 9. DAISY-CHAIN WIRING MICROSPHERES FROM MAXCOM GOLD ........... 12 Figure 10. 12V DC CONNECTOR................................................................................ 13 © Honeywell 2004 2 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide Safety Instructions CE Statement WARNING! Read these notes before attempting to operate the MaxCom Gold. Power Ratings MaxCom Gold has a current rating of 400mA. The MaxCom Gold should be wired in accordance with national wiring rules: Connection to the mains supply CAUTION! To avoid the risk of electric shock, you must always totally isolate the mains supply before making a connection to it. WARNING The mains supply must be connected by a technically competent person and according to the current IEE wiring reulations. The disconnect device, fuse spur, should be a two-pole type and have contact separation of no less than 3mm. The 2A fuse spur must be located close to the PSU. For permanently connected equipment, a readily accessible disconnect device shall be incorporated in the building installation wiring. Mains Cable 2 The PSU uses a 0.75mm H03VVH2-F type cable. If the cable is extended, the installer should use cable with a designation type not less than H03VVH2-F with a minimum 2 conductor size of 0.75mm or 18AWG. Fuse Identification The power input is protected with an internal T500mAL250V fuse (labelled on the PCB as FS1). WARNING This is a class A product. In a domestic environment, this product may cause radio interference in which case the user may be required to take adequate measures. FCC Statement Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Compliance Information Canada This Class A digital apparatus complies with Industry Canada Standard ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 d’Industrie Canada. General Safety Refer all service to qualified personnel. The MaxCom Gold is for indoor use only. These products contain static electricity sensitive devices. Please take appropriate precautions when handling. Handle the unit with care, as improper handling may cause irreparable damage to the precision or sensitive parts within this unit. This information and our technical advice – whether verbal, in writing, or by way of trials – is given in good faith but without warranty and this also applies where proprietary rights of third parties are involved. Our advice does not release you from your obligation to check its’ validity and to test our products’ suitability for the intended purpose(s) and use(s). The application, use and installation of our products either in isolation or conjunction with other products used, provided and/or installed by you on the basis of our technical advice are beyond our control and therefore remain entirely your own responsibility. Honeywell Video products are sold in accordance with our General Conditions of Sale and Delivery. ALL DESIGNS AND SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ©HONEYWELL VIDEO 2004 © Honeywell 2004 3 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide 1.0 Box Contents The following items are included with the MaxCom Gold. Description MaxCom Gold Unit Power Supply, 230V ac to 12V dc Keyboard Cable with RJ45 connectors both ends RS485 cable, 3m, with RJ45 plug connector one end and stripped wires on the other end. 9-pin D type plug connector with cover ( for connection to a PC) 9-pin D type socket connector with cover (for connection to RS232 keyboard) 25-pin D type plug connector with cover (for connector to Alarm Inputs) CD-ROM (Flash Utility and PC Configuration Utility) Owners Installation Guide Owners Operation Guide 2.0 Qty 1 1 1 or 2 depending on MaxCom Gold model (1 monitor output = 1 cable, 2 monitor outputs = 2 cables) 1 1 1 1 1 1 1 Installing the MaxCom Gold The following figure shows the unit dimensions for installation purposes. The unit weighs 1.25kg. There are two slots on each side of the unit for mounting the unit. Use mounting hardware that is appropriate for the weight of the unit and the surface the unit is being mounted on. For example, if the unit is being mounted on a metal surface, ensure metal screws capable of supporting 1.3kg are used when securing the unit; if the unit is being mounted on a wood surface, ensure wood screws capable of supporting 1.3kg are used when securing the unit. © Honeywell 2004 4 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide Figure 1. UNIT DIMENSIONS © Honeywell 2004 5 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide 3.0 Details of Connections Monitor Outputs (BNC) KBD1 KBD2 PC Alarm Inputs RS232 CTRL Camera Inputs (BNC) 12V DC TP The rear panel connectors vary depending on the product configuration (16/2, 16/1, 8/2, 8/1) For example, a model 8/2 will have 8 camera inputs, 2 monitor outputs and 2 KBD connectors. A model 8/1 will have 8 camera inputs, 1 monitor output, and 1 KBD connector). Figure 2. REAR VIEW OF MAXCOM GOLD (Model 16/2 Shown) 3.1 KBD1 and KBD2 The KBD1 and KBD2 are used for connecting RS485 keyboards (handsets) to the MaxCom Gold. If the MaxCom Gold is configured for one monitor output, there is one keyboard connector (KBD1). If there are two monitors outputs, then there are two keyboard connectors (KBD1 and KBD2). The keyboard connectors are ‘RJ’ Type Connectors. A cable with 8-pin RJ45-type plugs on both ends is provided for connection between a keyboard and the MaxCom Gold. Note: For units with one (1) monitor output, one keyboard cable is provided. For units with two (2) monitor outputs, two keyboard cables are provided. Note 1: A separate 12V dc power supply (in addition to the power supply provided with the MaxCom Gold) is required to power each keyboard. Note 2: If both an RS485 keyboard and an RS232 keyboard (RS232 CTRL connector) are connected to the MaxCom Gold and set up to control the same monitor, the RS232 keyboard has priority over the RS485 keyboard. Refer to the Owner Operation Guide for more information. Pin 1 Pin 8 KBD1 KBD2 Figure 3. KBD1 AND KBD2 CONNECTOR © Honeywell 2004 6 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide The pin-outs for KBD1 and KBD2 are as follows: Pin 1 Pin 2 Pin 3 Pins 4 – 8 3.2 Data+ Data – Ground Not used White/Orange Orange White/Green Monitor Outputs (BNC) There is one (1) or two (2) monitor output BNC connectors depending on the MaxCom Gold product configuration. Using RG-59 (75-ohm) coaxial cable with BNC connectors installed on both ends, connect one end to the Monitor output BNC connector and the other end to the video input on a video device such as a monitor or VCR. The last video device should be terminated with 75 ohms. In the case of the 2 monitor output units, monitor 1 is always the alarm display monitor. 3.3 Cameras (BNC) There are eight (8) or sixteen (16) camera input BNC connectors depending on the MaxCom Gold product configuration. Using RG-59 (75 ohm) coaxial cable with BNC connectors installed on both ends, connect one end to the Camera input BNC connector on the MaxCom Gold and connect the other end to the video output on a video device such as a camera. There are termination switches on the bottom of the MaxCom Gold unit. The left bank of switches (1-8) are for video inputs 1-8. The right bank of switches (1-8) are for video inputs 9-16. If a video input is not used, the switch for that input should be set to ON, terminated. Switch On ↑ = 75Ω Termination Switch Off ↓ = High Impedance Note: Switches are shown in the ON position. Figure 4. VIDEO TERMINATION SWITCHES © Honeywell 2004 7 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide 3.4 Co Axial Video Cabling Notes There are a number of precautions that must be considered before running the co axial cables to minimise the possibility of problems with the video signal. The quality and specification of the cable used will have a direct affect on the quality of the video signal at the control equipment end of the system. Compromising the cable quality and specification can lead to poor video quality and system performance Always keep co axial cables away from all other cables and run them in complete isolation wherever possible. Never run the cables close to potential sources of electromagnetic interference such as motors, dimmers and high-speed data trunk cables. When other cables cannot be avoided run across them, not alongside and keep this distance as short as possible. 3.5 PC Connector The PC connector is a 9-pin ‘D’ type socket connector for connection to an IBMcompatible computer (PC). This connection is used to upgrade the flash memory and to configure the MaxCom Gold using software utilities. The software utilities to perform these functions are on the CD included with the MaxCom Gold. The required cable is not supplied with the unit. A 9-pin ‘D’ plug with covers is supplied for connection to an IBM-compatible computer (PC). Use 4-core overall screened 7/0.2 type cable (or better). Connect the cable screen to the Ground connection (pin 5). Figure 5. PC CONNECTOR (Rear View) © Honeywell 2004 8 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide The connector pin-outs are as follows: Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pins 6 – 9 3.6 Not used TX (to PC) RX (from PC) Not used Ground Not used RS232 CTRL Connector The RS232 CTRL input connector is a 9-pin ‘D’ plug for connecting the MaxCom Gold to an RS232 keyboard. Note: If both an RS485 keyboard (KBD1 or KBD2) and an RS232 keyboard (RS232 CTRL connector) are connected to the MaxCom Gold and set up to control the same monitor, the RS232 keyboard has priority over the RS485 keyboard. Refer to the MaxCom Owners Operation Guide for more information. The required cables to connect to the RS232 CTRL connector are not provided with the MaxCom Gold. A 9-pin ‘D’ socket with covers is provided for connection to this connector. Use 4-core overall screened 7/0.2 type cable (or better). Connect the cable screen to the Ground connection (pin 5). Figure 6. RS232 CTRL CONNECTOR (Rear View) The RS232 CTRL connector pin-outs are as follows: Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pins 6 – 9 Not used TX (to keyboard) RX (from keyboard) Not used Ground Not used Use the following table to connect an RS232 keyboard to the MaxCom Gold. TX (keyboard) RX (keyboard) GND © Honeywell 2004 to to to 9 of 13 RX (MaxCom) TX (MaxCom) GND HMMI-001-01-00 MaxCom Gold Installation Guide The RS232 connector is also used for system interrogation. For example, when transmission equipment needs to control spheres etc present on the MaxCom system. 3.7 Alarm Inputs (Relay Outputs) The Alarm Inputs connector is a 25-pin ‘D’ socket connector. A 25-pin ‘D’ plug and cover is provided for connection to this connector. The required cable is not provided with the MaxCom Gold. When connecting the alarms for the MaxCom Gold, ensure that all alarm-input connections are ‘Volt Free’. One side of the alarm contact must be connected to the respective alarm input (pins 1-16). The other side of the alarm contact must be connected to the alarm common (pin 25). This connector also provides connections for two relay outputs to control other equipment such as a VCR. For each output, connect one wire to the relay normally open or normally closed contact and the other wire to the relay common contact. For example: to wire Relay 1 as normally open, connect one wire to pin 21 (relay 1 normally open contact) and one wire to pin 22 (relay 2 common). 3.7.1 Relay Operation Relay 1 and Relay 2 are Normally Open. Relay 1 closes when an alarm is detected and stays closed until all alarms are inactive and timed out. Relay 2 closes for 1 second when relay 1 opens (i.e. when all alarms are inactive and timed out). Figure 7. ALARM INPUTS CONNECTOR (rear view) The ALARM INPUT connector pin-outs are as displayed overleaf: © Honeywell 2004 10 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 3.8 Alarm input 1 Alarm input 2 Alarm input 3 Alarm input 4 Alarm input 5 Alarm input 6 Alarm input 7 Alarm input 8 Alarm input 9 Alarm input 10 Alarm input 11 Alarm input 12 Alarm input 13 Pin 14 Pin 15 Pin 16 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Alarm input 14 Alarm input 15 Alarm input 16 Not Used Relay 2 (normally open contact) Relay 2 (common) Relay 2 (normally closed contact) Relay 1 (normally open contact) Relay 1 (common) Relay 1 (normally closed contact) Not Used Alarm input common TP (Twisted Pair) Connector The TP Connector is an ‘RJ’ type connector for outputting RS485 control data to the Microspheres or to a MaxCom8ITP. The MaxCom8ITP provides one control input and eight control outputs. If installing a MaxCom 8ITP, the TP connector on the MaxCom Gold is connected to the control input on the MaxCom8ITP. The microspheres are then connected to the outputs on the MaxCom8ITP. Refer to the MaxCom8IPT installation guide for wiring. A 3m cable is included with the MaxCom Gold. One end has an RJ45 type screened plug for connection to the MaxCom Gold and the other end has stripped wires for connection to a Microsphere(s) or a MaxCom8ITP. Pin 1 Pin 8 TP Pin 1 Pin 2 Pin 3 Pins 4 – 8 TP Data+ TP Data – Ground Not used White/Orange Orange Cable Screen Figure 8. TP CONNECTOR PIN-OUTS © Honeywell 2004 11 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide Note: The cable screen must be cut back and insulated near to the Microspheres. The screen must be connected at the transmitter (MaxCom Gold TP connector). The cable screens must be joined to each other at each Microsphere to provide a continuous screen the length of the daisy-chain. However, do not connect the screen to the Microsphere. Insulate the screen using rubber sleeving or heatshrink. MaxCom Gold MICROSPHERE #1 TP DATA + DATA + DATA - MICROSPHERE #2 DATA + DATA - MICROSPHERE #3 DATA + DATA - DATA - Figure 9. DAISY-CHAIN WIRING MICROSPHERES FROM MAXCOM GOLD Refer to notes A and B when connecting directly to a Microsphere. Refer to notes A and C when connecting to a MaxCom8ITP. Note A: The cable may be extended using 4-core 7/0.2 screened cable (two unused cores must be insulated to prevent short circuits). This is not advisable for long distances. VCL recommends using proper shielded twisted pair cable for distance. Connections are to be made using screw terminal strips, crimped/insulated in-line connectors, or insulated solder joints. Note B: The cable screen must be cut back and insulated near to the Microsphere. The screen MUST be connected at the transmitter. Connect the screen at the transmitter end ONLY. When daisy chain wiring Microspheres, the cable screens at each cable junction must be joined to each other to provide a continuous screen the length of the daisy chain. However, do not actually connect the screen to the Microsphere. Note C: The cable screens MUST be connected at both ends and form a continuous screen along the entire length of the cable between the MaxCom Gold and the MaxCom 8ITP. © Honeywell 2004 12 of 13 HMMI-001-01-00 MaxCom Gold Installation Guide 3.9 12V DC Connector The 12V DC connector is a 4-pin RJ45-type connector for supplying power to the unit. A 230V AC input to 12V DC output power supply is provided with the MaxCom Gold unit. Use only a 12V DC power supply to power the MaxCom Gold. Use wiring capable of carrying 400mA (minimum) to connect the power supply to the unit. Pin 1 Pin 4 12V DC Figure 10. 12V DC CONNECTOR The 12V DC Connector Pin-outs are as follows: Pin 1 Pin 2 Pin 3 Pin 4 © Honeywell 2004 0V dc not used not used +12V dc 13 of 13 HMMI-001-01-00