EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 1 EMC Test Chamber Solutions RF Cable Assemblies and Connectors RF CABLE ASSEMBLY AND CONNECTOR SOLUTIONS FOR EMC IMMUNITY AND EMISSION COMPLIANCE TESTING EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 2 Electromagnetic Compatability (EMC) Monitoring EUT Signal POWER EX T I III III II I I III Sampling I III I I II IN T R AT E DEP T H II I SYSTEM --> POWER LEVEL: -40.00 dBm CU(MHz) Power (dBn) 50.000000 INT: -40.00 II I This block diagram represents RF cable assembly and connector solutions for EMC immunity and emission testing RF Generator Switching SYSTEM EXT INT RATE II IN V P SYSTEM EXT --> POWER LEVEL: -40.00 dBm CU(MHz) Power (dBn) 50.000000 INT: -40.00 -----------------------------------------...AM On/Off... ... Internal AM... more Ext Int Rate Depth 1/2 1/2 INT RATE II I I IIII IIIIII IIIIII IIIIII III FREQUENCY POWER I I DEPTH I Amplifiers POWER --> POWER LEVEL: -40.00 dBm CU(MHz) Power (dBn) 50.000000 INT: -40.00 -----------------------------------------...AM On/Off... ... Internal AM... more Ext Int Rate Depth 1/2 1/2 I DEPTH III IIIIII IIIIII IIIIII IIII IN V FREQUENCY P Coupler Chamber Access Panel Chamber photo courtesy of ETS-Lindgren Inc RF Defense Aerospace Automotive Wireless Medical All chamber photos courtesy of ETS-Lindgren Inc 1 Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 3 Immunity Test Solutions TRUflex™ PWR Quick Connect/Disconnect Cable Assemblies Quick connect/disconnect cable assembly solutions are ideal for high power immunity test requirements providing efficient and rapid connection to your amplifier, chamber access panel and antenna connections. Our standard quick connect/disconnect TRU-SQS®, TRU-QRM™ and TRU-QDS® interfaces eliminate cross threading and ensure a fully mated condition without the need for additional torque tools. These highly flexible cable assemblies utilize our TRU-560 or TRU-500 cable that provide high power/voltage capability in a 0.560 or 0.500 inch diameter package. Standard Cable Assembly Length Tolerances Lengths ≤ 50 in (1,270 mm), tolerance = +/- 0.50 in (12,7 mm) Lengths > 50 in (1,270 mm), tolerance = +/- 1% of length MARKERS LENGTH TRU-QRM™ interface shown. Cable Codes TRU -XXX XX XX - XXX Length as defined below. Ex: 125 is 12.5 feet* Add “M” as suffix for metric. Ex: 305M is 30,5 meters† Connector 2 Connector 1 Description 50B TRU-500 56B TRU-560 Connector Codes** Description Cable type Note on Length Assemblies are generally measured from end to end for straight connectors, or from the centerline of right angle connectors. * Specify length in 0.5 foot increments † Specify length in 0,1 meter increments Cable Specifications See page 3 for Cable specifications 17 TRU-SQS® straight (m) 67 TRU-SQS® right angle (m) 19 TRU-QRM™ straight (m) 69 TRU-QRM™ right angle (m) 21 TRU-QDS® straight (m) 71 TRU-QDS® right angle (m) ** Designate the lower number connector code first in the part number specification sequence. Example: TRU-XXX1767-XXX Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com 2 EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 4 Immunity Test Solutions TRUflex™ PWR Quick Connect/Disconnect Cable Assemblies Cable Options Cable Diameter (nominal) Cable Part Number Center Conductor (stranded /solid) Cable Dielectric (construction/material) Shields (number) TRU-500 7 strand 7 strand Tape-E/PTFE Tape-E/PTFE 2 silver plated copper flat and round Cable Jacket (material/color) PVC blue FEP blue Cable Operating Temperature (°C) -55 to 105 -55 to 200 6 GHz 6 GHz Impedance (Ohms -nominal) 50 50 Shielding Effectiveness (dB minimum) > -75 > -75 Voltage 12 kV 12 kV Attenuation (dB/100ft typical)* Power Rating (kW)* 1000 MHz = 1 GHz TRU-560 TRU-500 TRU-560 TRU-500 50 MHz 40.00 40.00 50 MHz 0.75 0.75 100 MHz 28.50 28.50 100 MHz 1.05 1.05 200 MHz 19.00 19.00 200 MHz 1.50 1.50 400 MHz 13.50 13.50 400 MHz 2.13 2.13 500 MHz 12.50 12.50 500 MHz 2.40 2.40 1,000 MHz 8.30 8.30 1,000 MHz 3.40 3.40 2,000 MHz 5.10 5.10 2,000 MHz 5.00 5.00 3,000 MHz 4.40 4.40 3,000 MHz 6.30 6.30 4,000 MHz 3.50 3.50 4,000 MHz 7.45 7.45 5,000 MHz 3.20 3.20 5,000 MHz 8.55 8.55 6,000 MHz 3.00 3.00 6,000 MHz 9.50 9.50 *Sea level, 40°C, matched load *20°C, matched load TRUtie™ CABLE-CONNECTOR ATTACHMENT Cable Construction SILVER PLATED FLAT BRAID OUTER JACKET TRU -500 3 TRU-560 2 Frequency (maximum) EXPANDED PTFE TAPE 0.49 inch (12,4 mm) silver plated copper flat and round Shields (type) SILVER PLATED STRANDED CONDUCTOR 0.56 inch (14,2 mm) SILVER PLATED ROUND BRAID Our unique TRUtie™ cable-connector attachment technology has been designed to provide superior connector retention and torque resistance. This innovative design feature eliminates the cable junction as the point of mechanical stress failure. Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 5 Immunity Test Solutions TRUflex™ PWR Quick Connect/Disconnect Cable Assemblies Connector Options Interface TRU-SQS® TRU-QRM ™ TRU-QDS® 500 1,000 6,000 > 2,500 > 2,500 > 2,500 4,000 3,500 1,200 10 MHz 33.00 24.00 12.00 Maximum Frequency (MHz) Mating Cycles (minimum) Voltage Rating (Vrms) Power Rating (kW)* 50 MHz 15.50 11.00 5.40 100 MHz 11.00 8.00 3.80 500 MHz 5.00 3.30 1.80 1,000 MHz 2.30 1.30 2,000 MHz 0.90 3,000 MHz 0.74 4,000 MHz 0.64 5,000 MHz 0.58 6,000 MHz 0.52 *Sea level, 40°C, matched load 3.40 inch (86,36 mm) 1.70 inch (43,18 mm) TRU-QDS® Straight Plug 2.74 inch (69,60 mm) 2.40 inch (60,96 mm) 2.00 inch (50,80 mm) 1.13 inch (28,70 mm) 1.38 inch (34,93 mm) TRU-QRM ™ Straight Plug TRU-SQS® Straight Plug TRU-SQS® Right Angle Plug 2.90 inch (73,66 mm) 2.75 inch (69,85 mm) TRU-QRM ™ Right Angle Plug 2.20 inch (55,88 mm) 1.85 inch (46,99 mm) 1.50 inch (38,10 mm) TRU-QDS® Right Angle Plug Dimensions shown are reference only. TRUflex™ PWR cable assemblies with our quick connect/ disconnect interface are shown mated to a chamber access panel bulkhead adapter. Quick connect/disconnect interfaces provide positive locking, high power connectivity that ensures safe and reliable performance. Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com 4 EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 6 Immunity Test Solutions TRUflex™ PWR Threaded and Flange Mount Cable Assemblies Standard Cable Assembly Length Tolerances Lengths ≤ 50 in (1,270 mm), tolerance = +/- 0.50 in (12,7 mm) Lengths > 50 in (1,270 mm), tolerance = +/- 1% of length MARKERS LENGTH Ordering Specifications TRU -XXX XX XX - XXX Length as defined below. Ex: 125 is 12.5 feet* Add “M” as suffix for metric. Ex: 305M is 30,5 meters† Cable Codes Description 50B TRU-500 56B TRU-560 Connector Codes** Description Connector 2 Connector 1 11 N straight (m) 61 N right angle (m) 13 7-16 straight (m) 63 7-16 right angle (m) 27 LC straight (m) 77 LC right angle (m) 29 MEIA-875 straight (m) Cable type Note on Length Assemblies are generally measured from end to end for straight connectors, or from the centerline of right angle connectors. * Specify length in 0.5 foot increments † Specify length in 0,1 meter increments Cable Specifications See page 3 for Cable specifications 31 MEIA-1625 straight (m) 15 EIA 7/8 straight (m) 16 EIA 1-5/8 straight (m) ** Designate the lower number connector code first in the part number specification sequence. Example: TRU-XXX0711-XXX 5 Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 7 Immunity Test Solutions TRUflex™ PWR Threaded and Flange Mount Connector Configurations 1.64 inch (41,66 mm) 4.35 inch (110,49 mm) 3.69 inch (93,73 mm) 3.50 inch dia. (88,90 mm) 2.38 inch dia. (60,45 mm) MEIA-1625 Straight Plug EIA 1-5/8 Straight Plug 2.97 inch (75,44 mm) 3.82 inch (97,03 mm) 2.25 inch dia. (57,15 mm) 1.50 inch dia. (38,10 mm) MEIA-875 Straight Plug EIA 7/8 Straight Plug 3.06 inch (77,72 mm) 0.5 inch (12,7 mm) 2.09 inch (53,09 mm) 2.75 inch (69,85 mm) 0.88 inch (22,35 mm) 1.25 inch (31,75 mm) 1.63 inch (41,40 mm) N Straight Plug LC Straight Plug 7-16 Straight Plug 1.90 inch (48,26 mm) 2.45 inch (62,23 mm) 2.87 inch (72,90 mm) 1.01 inch (25,65 mm) LC Right Angle Plug 1.62 inch (41,15 mm) 7-16 Right Angle Plug 1.40 inch (35,56 mm) N Right Angle Plug 0.5 inch (12,7 mm) Dimensions shown are reference only. Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com 6 EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 8 Immunity Test Solutions Interchangeable Head (INHD™ Series) Cable Assemblies INHD™ series assemblies with interchangeable head connectors offer the ultimate versatility in applications where multiple test set-ups and interfaces are found between amplifiers and antennas. INHD™ series assemblies are ideal for high power immunity testing and utilize our highly flexible TRU-560 cable. Interchangeable head capability ensures that any damage to the connector or cable assembly can be quickly and efficiently replaced without costly down time. All the interchangeable heads are 50 ohm matched to allow interchangeability without affecting initial calibration. S Standard Cable Assembly Length Tolerances Lengths ≤ 50 in (1,270 mm), tolerance = +/- 0.50 in (12,7 mm) Lengths > 50 in (1,270 mm), tolerance = +/- 1% of length INHD™ Interchangeable Head INHD™ Interchangeable Head INHD™ (f) to INHD™ (f) Cable Assembly MARKERS LENGTH TRU-QRM™ interchangeable head shown. INHD™ Cable Assembly Part Numbers INHD™ (f) to INHD™ (f) Cable Assembly Length TRU-10882-05 5.0 ft (1,5 m) TRU-10882-10 10.0 ft (3,0 m) TRU-10882-20 20.0 ft (6,1 m) TRU-10882-30 30.0 ft (9,1 m) Note: Different cable assembly lengths are available upon request. INHD™ Interchangeable Heads 2.74 inch (69,65 mm) INHD™ (m) to TRU-SQS® (m) TRU-10759 1.25 inch (31,75 mm) 1.38 inch (34,93 mm) 1.69 inch (42,85 mm) 2.39 inch (60,58 mm) INHD™ (m) to TRU-QRM ™ (m) TRU-10761 2.51 inch (63,80 mm) INHD™ (m) to 7-16 (m) TRU-10872 1.19 inch (30,15 mm) 2.31 inch (58,62 mm) INHD™ (m) to N (m) TRU-11433 Dimensions shown are reference only. Note: Additional INHD™ interchangeable heads are available upon request. 7 Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 9 Emission Test Solutions TRUcore™ Cable Assemblies TRUcore™ series cable assemblies are ideal for emission test applications offering 18, 26.5, 40, and 50 GHz broadband frequency performance, as well as excellent insertion loss characteristics. TRUcore™ cable assemblies utilize an innovative core design that offers greater than 2x the crush and torque resistance of conventional tape wrap cable. These cables are flexible and offer outstanding resistance to kinking and wear without the need for heavier and expensive supplemental armor. TRUcore™ series assemblies are available in a variety of standard connector interfaces. Connectors are stainless steel construction for long service life and repeatability. Standard Cable Assembly Length Tolerances Lengths ≤ 50 in (1,270 mm), tolerance = +/- 0.50 in (12,7 mm) Lengths > 50 in (1,270 mm), tolerance = +/- 1% of length MARKERS LENGTH Type N interface shown. TRU - XXX XXXX - XXX Length measured end to end. Ex: 125 is 12.5 feet* Add “M” as suffix for metric. Ex: 305M is 30,5 meters† Connector 2 Connector 1 * Specify length in 0.5 ft increments † Specify length in 0,1 m increments Cable type Ordering Specifications Cable Codes Description 30B TRU-300 21B TRU-210 16B TRU-160 12B TRU-120 Connector Codes* Description 11 N straight (m) 07 SMA straight (m) 03 2.9 mm straight (m) 01 2.4 mm straight (m) * Designate the lower number connector code first in the part number specification sequence Example: TRU-XXX0711-XXX Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com 8 EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 10 Emission Test Solutions TRUcore™ Cable Assemblies Cable Options Cable Diameter (nominal) 0.30 inch (7,6 mm) 0.21 inch (5,3 mm) 0.16 (4,1 mm) 0.12 inch (3,0 mm) TRU-300 TRU-210 TRU-160 TRU-120 18 26.5 40 50 -65 to +165 -65 to +165 -65 to +125 -65 to +125 > -90 > -90 > -90 > -90 Bend Radius (static minimum) 0.90 inch (22,9 mm) 0.63 inch (16,0 mm) 0.48 inch (12,2 mm) 0.36 inch (9,1 mm) Cable Jacket (material/color) FEP blue FEP blue FEP blue FEP blue 0.5 GHz 0.03 0.05 0.08 0.11 1 GHz 0.05 0.07 0.12 0.16 3 GHz 0.10 0.14 0.22 0.29 Cable Part Number Frequency (GHz maximum) Cable Operating Temperature (°C) Shielding Effectiveness (dB minimum) Attenuation (dB/ft maximum)* 6 GHz 0.14 0.21 0.32 0.4 12 GHz 0.22 0.32 0.48 0.62 18 GHz 0.28 0.41 0.60 0.78 0.52 0.73 0.97 26 GHz 32 GHz 0.85 1.10 40 GHz 0.97 1.25 50 GHz 1.44 Power Rating (W)† 0.5 GHz 5,900 2,800 1,520 950 1 GHz 4,100 1,960 1,070 650 3 GHz 2,220 1,100 610 380 6 GHz 1,540 760 420 260 12 GHz 1,030 520 290 180 18 GHz 810 440 230 140 330 26 GHz 190 120 32 GHz 170 110 40 GHz 150 100 50 GHz 80 *20°C, matched load †Sea level, 40°C, matched load Cable Construction CENTER CONDUCTOR METALLIZED POLYMIDE INNER LAYER EXPANDED PTFE DIELECTRIC FLAT SILVER PLATED COPPER STRIP 9 FEP JACKET ROUND SILVER PLATED COPPER BRAID Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 11 Emission Test Solutions TRUcore™ Cable Assemblies Connector Options Interface N SMA 2.9 mm 2.4 mm Frequency (GHz, maximum) 18 26.5 40 50 TRU-300 TRU-300 and 210 TRU-160 TRU-120 500 500 500 500 23 in-lbs (2,6 Nm) 9 in-lbs (1,0 Nm) 9 in-lbs (1,0 Nm) 9 in-lbs (1,0 Nm) 0.25 GHz 2,000 250 200 200 1 GHz 1,000 150 102 91 Cable Option Mating Cycles (minimum) Recommended Mating Torque Interface Power Rating (W)* 6 GHz 395 83 42 33 12 GHz 277 65 30 22 18 GHz 225 55 25 18 50 21 14 26 GHz 40 GHz 17 11 50 GHz 10 *Sea level, 40°C, matched load 0.36 inch (9,1 mm) 0.63 inch (16,0 mm) 1.01 inch (25,5 mm) 1.72 inch (43,7 mm) 2.4 mm TRU-120 Straight Plug SMA TRU-300 Straight Plug 0.36 inch (9,1 mm) 1.01 inch (25,5 mm) 0 0.83 inch (21,1 mm) 2.9 mm TRU-160 Straight Plug 1.92 inch (48,8 mm) 0.37 inch (9,5 mm) 1.32 inch (33,5 mm) Type N TRU-300 Straight Plug Dimensions shown are reference only. SMA TRU-210 Straight Plug Specifications subject to change without notice. For additional specifications or other products, visit us online or call us at 1-800-262-9878. trucorporation.com 10 EMC brochure_rev031115_Layout 1 3/11/15 4:35 PM Page 12 Adapters Chamber Access Panel Adapters TRU offers a range of bulkhead adapters that can be used on chamber access panels with either quick connect/disconnect interfaces or the flexibility of INHD™ interchangeable heads. 0.31 inch (7,87 mm) max panel thickness 0.31 inch (7,87 mm) max panel thickness 1.20 inch (30,48 mm) 2.00 inch (50,80 mm) 3.00 inch (76,30 mm) 2.93 inch (74,30 mm) TRU-SQS® jack to TRU-SQS® jack Bulkhead Adapter TRU-12341 TRU-QRM™ jack to TRU-QRM™ jack Bulkhead Adapter TRU-12280 0.31 inch (7,87 mm) max panel thickness 1.50 inch (38,10 mm) 1.60 inch (40,51 mm) Illustration of INHD™ bulkhead adapter with interchangeable heads (see page 7) INHD™ jack to INHD™ jack Bulkhead Adapter TRU-12340 Between Series Adapters Between series adapters provide a means to easily adapt threaded connector interfaces found on the output of the amplifier or input to the antenna for a more efficient, positive locking, quick connect/disconnect interface. 1.25 inch (31,75 mm) 1.18 inch (30,02 mm) 2.26 inch (57,43 mm) N plug to TRU-QRM™ jack Adapter TRU-12281 2.50 inch (63,58 mm) 7-16 plug to TRU-QRM™ jack Adapter TRU-12284 TRU Corporation Peabody, MA 01960 USA 1 800 262-9878 (1 800 COAX-TRU) 978 532-0775 trucorporation.com ©2015 TRU Corporation, a division of Winchester Electronics