Medium-Voltage Liquid-Cooled Drives Catalog D 15.1 • 2012 USA Edition ROBICON Perfect Harmony www.siemens.com/automation Related Brochures and Catalogs ROBICON Perfect Harmony Drives The Drive of Choice for High Performance (Brochure) LABR-00300-1008 ROBICON Perfect Harmony Drives The Air-Cooled Medium Voltage Drive of Choice (Brochure) LABR-00400-1008 ROBICON Perfect Harmony Drives The Water-Cooled Medium Voltage Drive of Choice (Brochure) LABR-00500-0609 The Universal Single-Motor Drive SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Drive Converters with HV-IGBT technology (Brochure) E20001-A150-P570-V1-7600 SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Drives The Reliable Medium-Voltage Drive with IGCTs (Brochure) E20001-A160-P570-X-7600 SINAMICS GM150 and SINAMICS SM150 Medium-Voltage Converters (Catalog D 12) E86060-K5512-A101-A2-7600 ROBICON Perfect HarmonyTM Medium-voltage Liquid-Cooled Drives Catalog D15.1 • 2012 USA Edition 1) Introduction 1 ROBICON Perfect Harmony Liquid-Cooled Drives 2 Technical Data 3 Description of Options 4 Engineering information 5 Services and Documentation 6 Appendix 7 1) All ROBICON Perfect Harmony medium-voltage liquid-cooled drives described in this catalog are manufactured in our New Kensington, Pennsylvania location. Answers for industry. Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industries. Our solutions are used in a broad range of industries from manufacturing and process automation to industrial and building applications. Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products through entire industry solutions. Our industry software enables our customers to optimize the entire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the 2 Siemens D 15.1 – 2012 entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution. Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us. 1 ROBICON Perfect Harmony Liquid-cooled drives Introduction 5 1/2 Medium voltage drives 1/2 Overview 1/3 Perfect Harmony of performance and value 1/3 1/4 Benefits Application 1/5 ROBICON Perfect Harmony family 1/5 1/5 1/5 Design Liquid-cooled family Air-cooled family Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives 1 Introduction Overview The reliable and complete range Medium-voltage drive series ROBICON Perfect Harmony SINAMICS GM150 (IGBT/IGCT) SINAMICS SM 150 (IGBT/IGCT) SINAMICS GL150 SINAMICS SL150 Power range 150 kW to 60 MW 1) 800 kW to 17.5 MW 2.8 MW to 31.5 MW 6 MW to 120 MW 3 MW to 36 MW Application range General-purpose applications General-purpose applications Sophisticated applications General-purpose applications Sophisticated applications Motors Induction, synchronous permanent magnet 2) motors Induction and synchronous motors Induction and synchronous motors Synchronous motors Induction and synchronous motors Energy recovery – — Yes Yes Yes Multi-motor drives – — Yes — — Semiconductor LV-IGBT HV-IGBT/IGCT HV-IGBT / IGCT Thyristor Thyristor Technology Multilevel Cascaded H-Bridge topology Neutral Point Clamed (NPC) topology Neutral Point Clamed (NPC) topology Load Commutated Inverter (LCI) topology Cycloconverters Typical applications Pumps, fans, compressors, extruders, kneaders, mixers,crushers, agitators, conveyor systems,presses, ESP, retrofit Pumps, fans, compressors, extruders,kneaders, mixers,crushers, agitators, conveyor systems, marine drives, presses, wire rod mills Rolling mills, mine hoists, conveyor systems, test stands Compressors, fans, pumps, extruders, marine drives, starting drives for blast furnaces Rolling mills, mine hoists, excavators, ore crushers, and cement mills The benchmark when it comes to medium-voltage drive systems Siemens is the undisputed market leader in medium-voltage drives. Our range of products is also unique worldwide: •Voltage classes from 2.3 to 13.8 kV •A seamless range of power ratings from 150 kW to 60 MW •All levels of dynamic response and performance • Single-motor drives and multi-motor systems • Harmonized and coordinated systems with synchronous and induction motors • Motor speeds from 10 to 15,000 rpm in the Megawatt range The decisive plus when it comes to experience For decades, Siemens medium-voltage drives have offered our customers the highest degree of reliability and availability in the world. The reliability of our drives have become legendary. Our years of experience, power of innovation and extensive knowledge has enabled Siemens to become the trusted name in the medium-voltage drive arena. 1) 2) Four drives in parallel. For more details, please contact the factory or your local Siemens sales representative. 1/2 Siemens D 15.1 – 2012 • From 1969: Variable-speed medium-voltage drive systems with current-source DC link • From 1970: Cycloconverters – with more than 700 drives, Siemens is the global market leader • 1994: The cell topology of ROBICON Perfect Harmony revolutionized medium-voltage drives • 1996: “Pioneered” the use of high-rating voltage-source DC link drives in rolling applications • 1998: “Pioneered” the use of high-voltage IGBTs for medium-voltage drives • 2003: The highest rating high-speed drives (65 MW) with LCI for compressors of a gas liquification plant worldwide • 2005: Highest rating drive with voltage – source DC link drives in a cell-type topology (65/45 MW) used in an LNG plant (LNG = Liquefied Natural Gas) ROBICON Perfect Harmony Liquid-cooled drives Introduction Overview (continued) Proven technology Based on well-proven technological concepts, we are continually developing our medium-voltage drives. The result: increasingly higher operational reliability and safety, continually more compact types of construction, lower energy requirement and service and maintenance costs as well as increasingly simpler handling: from engineering through installation, integration and commissioning up to operator control. If your process includes motors, fans, or pumps and you haven’t installed a drive yet, you’re letting thousands of dollars of energy costs eat away at your bottom line every month because of process inefficiencies. Always the optimum solution No matter which medium-voltage drive task is involved, Siemens can always offer the optimum solution. We utilize the strengths of various technologies to implement these solutions. We have the widest range of drives technologies available – from cycloconverters and load-commutated drives using thyristors through voltage-source DC link drives equipped with HV-IGBTs or IGCTs up to cell topology drives. With the latter, a medium voltage is obtained at the output by connecting low-voltage cells in series. Benefits Siemens, the market-leader in medium-voltage air-cooled drives in the world, deliver an impressive combination of benefits: • Lower operating costs • Precise process control • Lower maintenance costs • Increased production efficiency • Exceptional reliability • Intuitive HMI The ROBICON Perfect Harmony’s outstanding record has made it the drive of choice for demanding applications that require the highest levels of reliability, precision, and longevity. Employed in applications ranging from power generation to oil and gas, wastewater, and paper production, the ROBICON Perfect Harmony drive is a versatile performer that can help you significantly increase productivity, enhance energy efficiency, and reduce operating costs. According to energy authorities, industrial motors consume over a billion kilowatt hours of energy each year – 50 percent of the world’s energy usage. System enhancements such as improved sizing and proper matching to load, more efficient drive trains, and adjustable speed drives will help drive energy usage down. That means that the right drive can help you drive cost out of your operation by providing more precise and efficient control of motors, fans, pumps, and other devices. Siemens D 15.1 – 2012 1/3 1 ROBICON Perfect Harmony Liquid-cooled drives 1 Introduction Overview (continued) The ROBICON Perfect Harmony of today represents an evolution founded on experience garnered from our huge installed base coupled with Siemens’ unparalleled investments in R&D. As one of the largest companies in the world, Siemens provides confidence and financial stability in addition to exceptional technology. We offer you expertise across the globe and a world of innovation. Application Siemens can provide a custom-engineered ROBICON Perfect Harmony drive to maximize your process. We’re the only company that offers drives from 150 to 60,000 kW. With an installed base exceeding more than 11 million kW worldwide, the ROBICON Perfect Harmony is a proven workhorse that can perform brilliantly for you, too. A bright future built on a firm foundation Since its introduction in 1994, the ROBICON Perfect Harmony drive has revolutionized power conversion and continues to set industry standards for reliability and innovation. As power switching device technology advances and increases output voltage capability, Siemens improves each generation of the ROBICON Perfect Harmony in three key areas: increased reliability and availability, increased efficiency, and a smaller drive footprint. Advances to our product line are made without “reinventing the wheel” like other drive manufacturers. We have maintained the ROBICON Perfect Harmony’s core topology and continue to advance its capability, ensuring life-cycle product support. By keeping the same topology, our customers see a reduction in maintenance and spare parts as well as an increase in quality and lower life-cycle costs. We improve our products by actively soliciting the input of our customers, and look forward to counting you among them. 1/4 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Introduction ROBICON Perfect Harmony Drive family overview The ROBICON Perfect Harmony drive family consists of three core design configurations, where they are functionally identical and share a common controller. These three designs are targeted at distinct output power configurations with little overlap between the frame sizes. The ROBICON Perfect Harmony family is summarized in the 2 tables below. Liquid-cooled product line WCIII Power range 4000 to 19000 hp (3 MW to 14.2 MW) Output voltage 2.3 to 8.0 kV Input voltage 2.4 to 13.8 kVAC (standard up to 33 kV option, 50/60 Hz) Cooling type Liquid-cooled Power cell ratings 880 or 1250 A at 750 V AC Air-cooled product lines 1) GenIV Genllle Power range 200 to 3500 hp (0.15 to 2.60 MW) 1750 to 8000 hp (1.30 to 5.96 MW) Output voltage 2.3 to 6.6 kV 2.3 to 7.2 kV Input voltage 2.4 to 13.8 kV AC (standard), 50/60 Hz 2.4 to 13.8 kV AC (standard), 50/60 Hz Cooling type Air-cooled Air-cooled Power cell ratings 40, 70, 100, 140, 200 or 260 A at 750 V AC 315, 375, 500 or 660 A at 690 V AC, 720 A at 630 V AC 1) Air-Cooled Perfect Harmony drives are not the subject of this catalog, please contact your local Siemens sales representative for any questions or inquiries. Siemens D 15.1 – 2012 1/5 1 ROBICON Perfect Harmony Liquid-cooled drives 1 Notes 1/6 Siemens D 15.1 – 2012 2 ROBICON Perfect Harmony Liquid-cooled drives 5 2/2 Introduction 2/2 2/2 2/3 2/4 2/7 Overview Benefits Application Design Function 2/8 Selection and ordering data 2/8 2/10 2/11 2/12 2/13 2/14 2/15 2/16 Overview Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 6.9/7.2 kV Order No. supplements 2/20 Options Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Introduction Overview ROBICON Perfect Harmony Overview 2 ROBICON Perfect Harmony drives provide variable speed operation by converting utility power at fixed frequency and fixed voltage to variable frequency, variable voltage power. This conversion is done electronically without moving parts. The following table shows the main characteristics of the ROBICON Perfect Harmony liquid-cooled generation discussed in this catalog and the short terms used. Liquid –Cooled Product Line Product Line Cell voltage V Cell current A Cooling method Order numbers WCIII 750 880...1250 Liquid-cooled 6SR3 electro-magnetic compatibility, when put to their intended use and conform to the associated standards IEC 61800-3 •Machinery Directive (MD) The offered products are intended solely for installation as components into a machine, system or plant. They are designed to satisfy the relevant requirements of the standards IEC 61800-5-1, IEC 60204-1 and IEC 60204-11 to allow the machine manufacturer or system / plant integrator – by appropriate usage of the products – to meet the requirements of the Machinery Directive. 20,000hp/ 14,920kW 18,000hp/ 13,428kW Benefits 16,000hp/ 11,936kW Clean power input 14,000hp/ 10,444kW The ROBICON Perfect Harmony drive: •Meets the most stringent IEEE 519-1992 requirements for voltage and current harmonic distortion, even if the source capacity is no larger than the drive rating1) •In most cases eliminates the need for costly and inefficient harmonic filters and its associated resonance problems •Protects other online equipment from harmonic disturbance (computers, telephones and other power converters) 12,000hp/ 8,952kW 10,000hp/ 7,460kW 8,000hp/ 5,968kW 6,000hp/ 4,476kW 4,000hp/ 2,984kW 880A 1250A Cell Current Rating Power range for ROBICON Perfect Harmony liquid-cooled Drives Figure 2.1 Standards and regulations ROBICON Perfect Harmony drives are designed, manufactured and tested according to applicable NEMA, ANSI, IEEE and IEC standards. ROBICON Perfect Harmony drives meet the applicable requirements of the following EU regulations: •Low-Voltage Directive (LVD) A Declaration of Conformity and attached CE mark declares conformity of the low-voltage compartments of the product (e.g. control cubicle, excitation unit etc.) with LVD 2006/95/EC and the associated standard IEC 61800-5-1 Ed.2. •EMC Directive (EMCD) A factory certificate declares that the products satisfy the requirements of EMCD 2004/108/EC concerning 1) IEEE 519-1992 compliance can only be guaranteed in networks without prior disturbances or harmonics already present. 2/2 Within the European Economic Area (EEA), operation is prohibited until the conformity of the end product with Machinery Directive 2006/42/EEC has been established. It is the sole responsibility of the machine manufacturer or system / plant integrator to ensure this. Siemens D 15.1 – 2012 Power quality output The ROBICON Perfect Harmony drive: •Reduces common mode voltage on the motor stator windings •Minimizes drive induced torque pulsations and associated torsional analysis compared to other medium voltage topologies, by using a motor friendly pulse width modulation (PWM) output •Offers sinusoidal output that eliminates additional losses due to harmonics thus it can be used with new or existing motors without derating Maximized availability The ROBICON Perfect Harmony drive: •Remains operational in the event of a cell failure by using the cell bypass option which bypasses the faulted cell •Offers a Process Tolerant Protection Strategy (ProToPS) based on a hierarchical warning system that allows the operator to evaluate the drive disturbance and respond appropriately to avoid system shutdown ROBICON Perfect Harmony Liquid-cooled drives Introduction Benefits (continued) Application Extended reliability ROBICON Perfect Harmony typical applications The ROBICON Perfect Harmony drive provides an integrated transformer which offers the following additional advantages: •Simple and robust way to cancel input current harmonics without the need for input harmonic filters or a complex active frontend •Protects power converter semiconductors against line transients •Improves ride-through capabilities •Completely protects the motor in case of a ground fault in the converter, the motor cabling or insulation •Negligible common mode voltage allows the use of a standard motor eliminating the need for special high-voltage insulation •Limits the fault energy into the converter in the unlikely event of a fault •The incoming service voltage doesn’t have to match the motor voltage The ROBICON Perfect Harmony WCIII is regularly applied by the most reliability and quality conscious industries in their most demanding applications, for example: •Industrial pumps and fans. •Oil and gas pumps and compressors, and high speed compressors •Induced and forced draft boiler blowers for power generation •Multi-motor synchronous transfer applications (such as pipelines in the oil and gas industry) Factory test offers the following advantages: •Each transformer and converter is tested as a complete unit at full load prior to delivery •Factory testing allows accurate efficiency measurements to ensure that drive performance meets customer specifications •Verification of sequence of operation and protection functions Installation and maintenance •The ROBICON Perfect Harmony drives are easy to install and maintain 1) •Customer needs to provide three cables in and three cables out. There is no customer site cabling required to connect the assembled sections. •Power cells can be pulled out easily for maintenancedue to their reduced weight and front accessible connections •Sophisticated microprocessor-based diagnostics pinpoint the location of any defects 1) Commissioning of the drive has to be done by Certified Siemens Field Personnnel. Siemens D 15.1 – 2012 2/3 2 ROBICON Perfect Harmony Liquid-cooled drives Introduction Design Drive topology Power cell A1 Power cell B1 Power cell C1 Power cell A2 Input power 3-phase AC Power cell B2 Power cell C2 Power cell A3 The usual standards, ANSI C5712.51 and C5712.91, apply to transformers with only a few windings and which are subjected to sinusoidal currents. Thus, there are some important exceptions and modifications to the application of these standards to ROBICON Perfect Harmony transformers. Proven IGBTs Insulated Gate Bipolar Transistors (IGBTs) form the backbone of the ROBICON Perfect Harmony drive. Built in high volumes and serving as a proven power device across the industrial power control industry, IGBT technology has been in existence for more than a decade. The stability and availability of IGBTs give reliable, long-term, lifecycle confidence. Linked low-voltage cells Power cell B3 Power cell C3 Motor Figure 2.2 Topology of ROBICON Perfect Harmony drives (3 cells) For higher output voltage capabilities, the ROBICON Perfect Harmony topology can be extended to have up to 8 power cells1) in series in each phase, with additional secondary windings (number of secondaries equals number of power cells) on the integral isolation transformer. In the ROBICON Perfect Harmony, a series of low-voltage cells (see figure 2.3) are linked together to build the medium- voltage power output of the drive system. This patented modular configuration gives the ROBICON Perfect Harmony many advantages when it comes to maintenance, power quality and reliability. It also provides the basis for one of its most important advantages – increased availability through the advanced cell bypass option. Dedicated winding on power transformer IGBTs Q1-Q4 Q1 + T2 1 2 + 3 T1 Q2 Each power cell is capable of receiving input power at 750 V AC, 3-phase, 50/60 Hz and delivering that power to a single phase load at a variable frequency from 0.5 to the maximum rated output frequency of the drive. Transformer The transformer is an integral part of the drive and cannot be specified or obtained separately. It has been carefully designed over several generations to function properly with the ROBICON Perfect Harmony drive. 1) WCIII is limited to 6 power cells in series. 2/4 Siemens D 15.1 – 2012 Q3 Local control power Local control circuits Figure 2.3 Schematic of a typical power cell. Power output of cell Q4 Fiber optic signals to and from master control G_D015_EN_00010 Special transformer with 9 isolated secondaries G_D015_EN_00009 2 The ROBICON Perfect Harmony drives achieve an uncompromising performance by employing proven technology in a modular configuration, as shown in Figure 2.2. Medium-voltage levels are obtained by combining the outputs of multiple low-voltage power cells. The low-voltage power cells are simplified variations of standard 2 level PWM motor drives for low voltage service, which have been built in high volume for many years. ROBICON Perfect Harmony transformers are dry-type liquid-cooled. They are designed specifically for use with a particular ROBICON Perfect Harmony drive and have 9 to 18 extended delta secondaries. The secondary currents are rich in harmonics, but the primary current is virtually sinusoidal. It is very important to recognize that this is no ordinary transformer which can be obtained as an off-the-shelf item. ROBICON Perfect Harmony Liquid-cooled drives Introduction Design (continued) Advanced cell bypass 15 module drive after bypass of 2 modules in phase A. The ROBICON Perfect Harmony is designed to withstand failures that would overwhelm conventional drives because redundancy options are added into the system. The patented, cell-based configuration maximizes uptime and simplifies modifications. 2 C1 N B1 V BA B2 B3 C4 B4 C5 C B5 VCB Figure 2.5 Drive output with 2 cells bypassed in phase A One possible remedy is to bypass an equal number of cells in all three phases, even though some may not have faulted. Figure 2.6 illustrates this approach. Obviously, this method prevents unbalance but sacrifices possible voltage capability. In this figure, 87% of the cells are functional, but only 60% are in use, and only 60% of full voltage is available. A 15 module drive after bypass of 2 modules in all phases. Balance is restored. 87 % of the modules are OK, but only 60 % are in use. 60 % of full voltage is available. A3 A2 A1 C1 N C2 B1 B2 C3 C V BA 120° B3 VCB B G_D015_EN_00007 VAC 100 % of the modules are in use. 100 % of full voltage is available. A4 B G_D015_EN_00014 C2 120° C3 Therefore, it is important to maximize the motor voltage available after one or more cells have been bypassed. The following figures illustrate the voltage available from a ROBICON Perfect Harmony drive, where the cells, represented by circles, are shown as simple voltage sources. Figure 2.4 shows a 15-cell drive in which no cells are bypassed. With 100% of the cells in use, 100% of the original voltage is available. The voltage commands to the three phase groups of cells will have phase A displaced from phase B by 120°, and from phase C by 120°. A5 A1 VAC Since the cells in each phase of a ROBICON Perfect Harmony drive are in series, bypassing a cell has no effect on the current capability of the drive, but the voltage capability will be reduced. Usually the required motor voltage is roughly proportional to speed, so that the maximum speed at which the drive can fulfill the application requirements will also be reduced. A A3 A2 Through a redundant bypass control that is completely separated from each power cell, the ROBICON Perfect Harmony ensures automatic bypass of a failed power cell in less than 250 ms. 15 module drive with no modules bypassed. 87 % of the modules are in use, but the output voltage is available unbalanced. A A3 Figure 2.6 Drive output rebalanced by bypassing functional cells A2 A1 C2 V BA 120° C1 N B1 B2 C5 B3 C4 C B4 C5 B5 VCB B G_D015_EN_00013 VAC A better approach is illustrated in figure 2.7. This method takes advantage of the fact that the star-point of the cells is floating, and is not connected to the neutral of the motor. Therefore the star-point can be shifted away from the motor neutral, and the phase angles of the cell voltages can be adjusted, so that a balanced set of motor voltages is obtained even though the cell group voltages are not balanced. Figure 2.4 Simplified diagram of a 15 cell drive When two cells are bypassed in phase A, the output voltage will tend to become unbalanced, as illustrated in Figure 2.5. Siemens D 15.1 – 2012 2/5 ROBICON Perfect Harmony Liquid-cooled drives Introduction Design (continued) A 15 module drive after bypass of 2 modules in phase A only and adjustment of phase angles. A3 A2 132.5° VAC A1 C1 C2 87 % of the modules are in use. 80 % of full voltage is available. 132.5° V BA B1 95° C3 B2 B3 C4 B4 C5 C B5 VCB The pre-charge circuit consists of a collection of capacitors, resistors, and contactors mounted within the Fuse/Pre-charge/ Control (FPC) cabinet on the input section of the drive. (Refer to Figure 2.8). On the left is the low voltage pre-charge source coming in through the pre-charge circuit breaker into the pre-charge circuit. On the right side is the connection from the pre-charge circuit to a set of secondary windings of the input transformer. Voltage during pre-charge is monitored through the input attenuators on the primary side of the transformer. When pre-charge is complete, a contactor connects the medium voltage source to the transformer primary winding. Note: During pre-charge, medium voltage is present on the primary side of the input transformer even though the MV Contactor is not closed. B G_D015_EN_00008 2 Siemens calls this approach Neutral Shift.1) This approach is equivalent to introducing a zero-sequence component into the voltage command vectors for the cells. In the figure below, the full remaining 87% of functional cells are in use, and 80% of the original voltage is available. The phase angles of the cell voltages have been adjusted so that phase A is displaced from phase B and from phase C by 132.5°, instead of the normal 120°. For more Pre-Charge information please contact the factory or your local Siemens sales representative. Pre-charge circuit Input power 3-phase AC 480 to 600 V 3-phase source Figure 2.7 Drive output rebalanced by adjusting phase angles (Neutral Shift). Pre-charge voltage V1 Pre-charge current Pre-charge winding Lead 22.5" Pre-charge operation for WCIII drive With the use of film capacitors, it has become necessary to control the inrush current into the cell modules used by the ROBICON Perfect Harmony WCIII drive. By controlling the inrush current, excessive currents and voltage overshoot within the cell are eliminated. A pre-charge system is used to control the inrush currents seen by the cells. In addition, the pre-charge circuit may be optionally used as a pre- magnetization circuit to limit transformer inrush currents. Lead 22.5" Transformer with 12 1,375 V isolated secondaries Cell A1 Cell B1 Lead 22.5" Lead 7.5" Lead 7.5" Cell C1 Cell A2 Cell B2 Lead 7.5" Input power 3-phase AC M1 Lag 7.5" Lag 7.5" Cell C2 Cell A3 Cell B3 Lag 7.5" Lag 22.5" Lag 22.5" Lag 22.5" Cell C3 Cell A4 Cell B4 Cell C4 Induction Motor Figure 2.8 Pre-charge component connection diagram. 1) Siemens patented technology; Patent number 5,986,909. 2/6 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Introduction Function Control, protection and monitoring functions Closed-loop control The drive can be controlled by means of vector control algorithm without an encoder (standard) or with it (option). Auto tuning Auto tuning is available to optimize the control performance of the drive Automatic restart Automatic restart is a custom feature, used to purposely restart and restore the drive operation after a power failure or power removal. When Automatic Restart function is specified by the customer, a qualified Siemens personnel must configure and ensure the function is executes as specified Energy saver Energy saver control allows the reduction of motor losses, and improves overall efficiency, when the demanded motor load is low. Depending on the motor load, the control will reduce motor flux. As motor load increases, the control will increase motor flux. Flying restart The flying restart function permits smooth connection of the drive to a rotating motor. Diagnostics functions • Self-diagnosis of control hardware • Non-volatile memory for reliable diagnosis when the power supply fails • Monitoring of IGBTs with individual messages for each cell • User-friendly local operator panel with plain text messages • Fault log with first-in indication and time/date stamp User configurable digital meters The user can select indication of speed, voltage, current, input/output power, and efficiency on the operator panel. Process control system The optional Process Tolerant Protection Strategy (ProToPS) is a groundbreaking process control system available exclusively from Siemens. Instead of tripping the drive and automatically shutting down the system due to a malfunction, ProToPS provides a hierarchical system of warnings. This control strategy allows time to evaluate the situation and respond appropriately to avoid a system shutdown. Operating hours and switching cycle counter The amount of the time that the drive was operational since it was commissioned can be displayed. Detection of actual motor speed The control algorithm calculates actual motor speed from currents and voltages measured at the drive output. Emergency stop button The drives are equipped as standard with an Emergency Stop button (red mushroom button with yellow collar) which is fitted in the cabinet door. The contacts of the pushbutton are connected in parallel to the terminal block so they can be integrated in a protection concept on the plant side. Insulation monitoring An optional output signal can be provided to operate the customer protection. I/O monitoring I/O signals allow user customization of the system and they can be monitored remotely or by using the operator panel display. Thermal overload protection Based on the output signals of the drive, the thermal motor model is calculated. The motor thermal overload protection algorithm prevents the motor from being exposed to excessive temperatures. I/O monitoring I/O signals allow user customization of the system and they can be monitored remotely or by using the operator panel display. Thermal overload protection Based on the output signals of the drive, the thermal motor model is calculated. The motor thermal overload protection algorithm prevents the motor from being exposed to excessive temperatures. The switching cycle counter can be generated by means of an event log from the drive controller. Siemens D 15.1 – 2012 2/7 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Technical characteristics WCIII ROBICON Perfect Harmony WCIII is the third generation of liquid-cooled medium-voltage pulse width modulated variable frequency motor drives, offered in the patented ROBICON Perfect Harmony power topology in concert with proprietary NXGII hardware control platform and embedded software. 2 The WCIII is a series of adjustable speed AC motor drives presently available in an output voltage range from 2.3 kV to 8.0 kV,1) and loads ranging from 4000 to 19000 hp. Two power cell amperage types are available: 880 and 1250 A at 750 V AC. ROBICON Perfect Harmony WCIII ROBICON Perfect Harmony WCIII, characteristics Power semiconductors IGBTs, diodes Lineside rectifier 18 to 36 pulse diode rectifier Motorside inverter Multilevel drive (PWM) with IGBT power modules Power cells A 880, 1250 at 750 V Input voltage range kV 2.3 to 13.8 Hz 50/60 ± 5 % Input voltage tolerance Input frequency +10%, -5% of nominal rated input voltage Input power factor ≥ 0.95 above 10 % load Input harmonics ≤ 5 % Total demand distortion (TDD) Output voltages kV 2.3/2.4, 3.3, 4.0/4.16, 4.6/4.8, 6.0, 6.6, 6.9/7.2 Output frequency and drift Hz 0.5 ... 330 ± 0.5 % Rated torques 2 quadrant available from 10 - 167Hz 3) Output torque Output dV/dt V/µs < 1000 Power range hp 4000 to 19000 (3 to 14.2 MW) 2) Cooling method Deionized water with separate heat exchanger Control Vector Control (NGXII serious) Motor control • Induction motor control • Synchronous motor control • Permanent magnet motors • Wound rotor motors WCIII cell overload capability Required overload (I/IN) Available continuous output current per cell A No overload 880 1250 110 % (for 1 min, cycle time 10 min) 880 1250 150 % (for 1 min, cycle time 10 min) 660 950 Note: The WCIII drives, as standard, provide a 110% overload capability for all cell ratings without any derating. 1) 8kV output voltage is available on request, please consult the factory. 2) Drive power is limited to 15.6MVA. 3) ROBICON Perfect Harmony Drives, when derated properly, are available 2/8 Siemens D 15.1 – 2012 for high frequency applications with derated torque. ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Drive Selection Criteria The following tables help you to select the right converter type and give an overview of the corresponding motor data and order numbers. The tables are organized according to the motor voltages. For the complete technical data of the listed converter types refer to Chapter 3. In order to select the right ROBICON Perfect Harmony drive, please take into consideration the following steps: Step 1 – Choosing the right cell size 1.1 Determine the maximum continuous motor current, temporary overload not included: • Use the motor full load line current (FLA) if available or use the following formula to calculate motor current I. I motor where, P motor __kW = shaft output (in kW) V motor = motor voltage PF motor = motor power factor = (cos φ motor) h motor = motor efficiency (keeping in mind: motor service factor if utilized and/or overload requirements) • If the motor power factor (PFmotor) and efficiency at full load are not known then use the following default values: – PF motor = 0.88 – motor = 0.96 h • Factor in the motor service factor (SF) if the application will make use of it under long term operation. You do so by multiplying the given/calculated current (from step 1.1) by the motor SF. 1.2 Determine the minimum continuous cell current rating: •If the drive is intended to operate within nominal parameters, the maximum continuous motor current will be the minimum continuous cell current rating. 1.3 Factor in any overload requirements: •For the cell chosen on the previous paragraph, make sure it can handle the application overload requirements by checking overload capabilities (see page 2/8). •If the overload requirements exceed the capabilities of the chosen cell then the next larger cell size must be selected. Step 2 – Choosing the right transformer 2.1 The ROBICON Perfect Harmony transformer rating is based on the motor shaft horsepower: •If the drive is intended to operate within nominal parameters and without added redundant cells, the maximum continuous motor horsepower (hp) will be used to rate the transformer using a straight formula: 1 transformer kVA per each motor hp •The above rule is followed regardless of motor type. 2.2 The transformer is designed to support the temporary overloads associated with the cells it feeds. If those levels are exceeded by the application requirements, please contact the factory or your local Siemens sales representative. Note: Please contact the factory or your local Siemens sales representative for derating calculations, if the drive is intended to operate outside the nominal conditions such as: • High ambient temperatures • High altitude installations • Very low continuous operating frequencies at high current • High frequency operation for high speed motors Siemens D 15.1 – 2012 2/9 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data Motor voltage 3.3 kV 2 Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current Number of cells Transformer rating Order number Generation kV kVA hp kW A A 3.3 3510 4000 2984 614.79 880 9 4000 6SR3252-0B44-00 WCIII 3.3 3950 4500 3357 691.64 880 9 4500 6SR3252-0B44-50 WCIII 3.3 4390 5000 3730 768.49 880 9 5000 6SR3252-0B45-00 WCIII 3.3 4830 5500 4103 845.34 880 9 5500 6SR3252-0B45-50 WCIII 3.3 5025 5726 4271 880.00 880 9 6000 6SR3252-0B46-00 WCIII 3.3 5270 6000 4476 922.19 1250 9 6000 6SR3252-0C46-00 WCIII 3.3 5710 6500 4849 999.03 1250 9 6500 6SR3252-0C46-50 WCIII 3.3 6150 7000 5222 1075.88 1250 9 7000 6SR3252-0C47-00 WCIII 3.3 6590 7500 5595 1152.73 1250 9 7500 6SR3252-0C47-50 WCIII 3.3 7030 8000 5968 1229.58 1250 9 8000 6SR3252-0C48-00 WCIII 3.3 7140 8133 6067 1250.00 1250 9 8500 6SR3252-0C48-50 WCIII For Order Number Supplements, see pages 2-15 to 2-18 kVA 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. 2/10 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Motor voltage 4.0/4.16 kV Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current Number of cells Transformer rating Order number Generation kV kVA hp kW A A 4.0/4.16 3950 4500 3357 570.60 880 9 4500 6SR3252-0B44-50 WCIII 4.0/4.16 4390 5000 3730 634.00 880 9 5000 6SR3252-0B45-00 WCIII 4.0/4.16 4830 5500 4103 697.40 880 9 5500 6SR3252-0B45-50 WCIII 4.0/4.16 5270 6000 4476 760.80 880 9 6000 6SR3252-0B46-00 WCIII 4.0/4.16 5710 6500 4849 824.20 880 9 6500 6SR3252-0B46-50 WCIII 4.0/4.16 6095 6940 5177 880.00 880 9 7000 6SR3252-0B47-00 WCIII 4.0/4.16 6150 7000 5222 887.60 1250 9 7000 6SR3252-0C47-00 WCIII 4.0/4.16 6590 7500 5595 951.00 1250 9 7500 6SR3252-0C47-50 WCIII 4.0/4.16 7030 8000 5968 1014.40 1250 9 8000 6SR3252-0C48-00 WCIII 4.0/4.16 7470 8500 6341 1077.80 1250 9 8500 6SR3252-0C48-50 WCIII 4.0/4.16 7910 9000 6714 1141.20 1250 9 9000 6SR3252-0C48-70 WCIII 4.0/4.16 8350 9500 7087 1204.60 1250 9 9500 6SR3252-0C48-80 WCIII 4.0/4.16 8660 9858 7354 1250.00 1250 9 10000 6SR3252-0C52-00 WCIII kVA For Order Number Supplements, see pages 2-15 to 2-18 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. Siemens D 15.1 – 2012 2/11 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Motor voltage 4.6/4.8 kV 2 Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current Number of cells Transformer rating Order number Generation kV kVA hp kW A A 4.8 3950 4500 3357 475.50 880 12 4500 kVA 6SR3252-1B44-50 WCIII 4.8 4390 5000 3730 528.34 880 12 5000 6SR3252-1B45-00 WCIII 4.8 4830 5500 4103 581.17 880 12 5500 6SR3252-1B45-50 WCIII 4.8 5270 6000 4476 634.00 880 12 6000 6SR3252-1B46-00 WCIII 4.8 5710 6500 4849 686.84 880 12 6500 6SR3252-1B46-50 WCIII 4.8 6150 7000 5222 739.67 880 12 7000 6SR3252-1B47-00 WCIII 4.8 6590 7500 5595 792.50 880 12 7500 6SR3252-1B47-50 WCIII 4.8 7030 8000 5968 845.34 880 12 8000 6SR3252-1B48-00 WCIII 4.8 7315 8328 6213 880.00 880 12 8500 6SR3252-1B48-50 WCIII 4.8 7470 8500 6341 898.17 1250 12 8500 6SR3252-1C48-50 WCIII 4.8 7910 9000 6714 951.00 1250 12 9000 6SR3252-1C48-70 WCIII 4.8 8350 9500 7087 1003.84 1250 12 9500 6SR3252-1C48-80 WCIII 4.8 8780 10000 7460 1056.67 1250 12 10000 6SR3252-1C52-00 WCIII 4.8 9660 11000 8206 1162.34 1250 12 11000 6SR3252-1C52-20 WCIII 4.8 10390 11830 8825 1250.00 1250 12 12000 6SR3252-1C52-40 WCIII For Order Number Supplements, see pages 2-15 to 2-18 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. 2/12 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Motor voltage 6.0 kV Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current Number of cells Transformer rating Order number Generation kV kVA hp kW A A 6.0 6150 7000 5222 591.74 880 15 7000 6SR3252-2B47-00 WCIII 6.0 6590 7500 5595 634.00 880 15 7500 6SR3252-2B47-50 WCIII 6.0 7030 8000 5968 676.27 880 15 8000 6SR3252-2B48-00 WCIII 6.0 7470 8500 6341 718.54 880 15 8500 6SR3252-2B48-50 WCIII 6.0 7910 9000 6714 760.80 880 15 9000 6SR3252-2B48-70 WCIII 6.0 8350 9500 7087 803.07 880 15 9500 6SR3252-2B48-80 WCIII 6.0 8780 10000 7460 845.34 880 15 10000 6SR3252-2B52-00 WCIII 6.0 9140 10410 7766 880.00 880 15 11000 6SR3252-2B52-20 WCIII 6.0 9660 11000 8206 929.87 1250 15 11000 6SR3252-2C52-20 WCIII 6.0 10540 12000 8952 1014.40 1250 15 12000 6SR3252-2C52-40 WCIII 6.0 11420 13000 9698 1098.94 1250 15 13000 6SR3252-2C52-60 WCIII 6.0 12300 14000 10444 1183.47 1250 15 14000 6SR3252-2C52-80 WCIII 6.0 12990 14787 11031 1250.00 1250 15 15000 6SR3252-2C53-00 WCIII For Order Number Supplements, see pages 2-15 to 2-18 kVA 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. Siemens D 15.1 – 2012 2/13 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Motor voltage 6.6 kV 2 Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current kV kVA hp kW A A 6.6 7030 8000 5968 614.79 880 Number of cells Transformer rating 15 8000 Order number Generation 6SR3252-2B48-00 WCIII kVA 6.6 7470 8500 6341 653.21 880 15 8500 6SR3252-2B48-50 WCIII 6.6 7910 9000 6714 691.64 880 15 9000 6SR3252-2B48-70 WCIII 6.6 8350 9500 7087 730.06 880 15 9500 6SR3252-2B48-80 WCIII 6.6 8780 10000 7460 768.49 880 15 10000 6SR3252-2B52-00 WCIII 6.6 9660 11000 8206 845.34 880 15 11000 6SR3252-2B52-20 WCIII 6.6 10055 11451 8542 880.00 880 15 12000 6SR3252-2B52-40 WCIII 6.6 10540 12000 8952 922.19 1250 15 12000 6SR3252-2C52-40 WCIII 6.6 11420 13000 9698 999.03 1250 15 13000 6SR3252-2C52-60 WCIII 6.6 12300 14000 10444 1075.88 1250 15 14000 6SR3252-2C52-80 WCIII 6.6 13180 15000 11190 1152.73 1250 15 15000 6SR3252-2C53-00 WCIII 6.6 14060 16000 11936 1229.58 1250 15 16000 6SR3252-2C53-20 WCIII 6.6 14285 16266 12134 1250.00 1250 15 17000 6SR3252-2C53-40 WCIII For Order Number Supplements, see pages 2-15 to 2-18 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. 2/14 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Motor voltage 6.9/7.2kV Motor voltage Type rating Shaft output 1) Shaft output 1) Typical motor current 1) Power cell current kV kVA hp kW A A 7.2 7030 8000 5968 563.56 880 Number of cells Transformer rating 18 Order number Generation 8000 6SR3252-3B48-00 WCIII kVA 7.2 7470 8500 6341 598.78 880 18 8500 6SR3252-3B48-50 WCIII 7.2 7910 9000 6714 634.00 880 18 9000 6SR3252-3B48-70 WCIII 7.2 8350 9500 7087 669.22 880 18 9500 6SR3252-3B48-80 WCIII 7.2 8780 10000 7460 704.45 880 18 10000 6SR3252-3B52-00 WCIII WCIII 7.2 9660 11000 8206 774.89 880 18 11000 6SR3252-3B52-20 7.2 10540 12000 8952 845.34 880 18 12000 6SR3252-3B52-40 WCIII 7.2 10970 12492 9319 880.00 880 18 13000 6SR3252-3B52-60 WCIII 7.2 11420 13000 9698 915.78 1250 18 13000 6SR3252-3C52-60 WCIII 7.2 12300 14000 10444 986.23 1250 18 14000 6SR3252-3C52-80 WCIII 7.2 13180 15000 11190 1056.67 1250 18 15000 6SR3252-3C53-00 WCIII 7.2 14060 16000 11936 1127.12 1250 18 16000 6SR3252-3C53-20 WCIII 7.2 14930 17000 12682 1197.56 1250 18 17000 6SR3252-3C53-40 WCIII 7.2 15585 17744 13237 1250.00 1250 18 18000 6SR3252-3C53-60 WCIII For Order Number Supplements, see pages 2-15 to 2-18 1) The specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for typical power factor co-efficiency. Both approximate values have to be adapted to the motor that is actually used. Siemens D 15.1 – 2012 2/15 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Order No. supplements ROBICON Perfect Harmony drive 2 1 2 3 4 5 6 7 6 S R • • • • 8 — 9 • Generation 3 Generation 3 Manufacturing location 2 Pittsburgh, USA Cooling 5 Liquid-cooled Lineside behavior 2 Basic Infeed (“Direct Front End”) Rated max. output voltage 4.0 kV 3 AC, 9 cells 0 5.3 kV 3 AC, 12 cells 1 6.6 kV 3 AC, 15 cells 2 8.0 kV 3 AC, 18 cells 3 Primary input voltage A 2.4 kV 3 AC 3.0 kV 3 AC B 3.3 kV 3 AC C 4.16 kV 3 AC D 4.8 kV 3 AC E 6.0 kV 3 AC F 6.3 kV 3 AC G 6.6 kV 3 AC H 6.9 kV 3 AC J 7.2 kV 3 AC K 8.4 kV 3 AC L 10.0 kV 3 AC M 11.0 kV 3 AC N 12.0 kV 3 AC P 12.47 kV 3 AC Q 13.2 kV 3 AC R 13.8 kV 3 AC S Other voltage than standard (on request) 2/16 Siemens D 15.1 – 2012 X 10 11 12 • • • 13 — • 14 15 16 • ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Order No. supplements (continued) ROBICON Perfect Harmony drive 1 2 3 4 5 6 7 6 S R • • • • 8 — • 9 10 11 12 • • • 0 0 13 — 14 • 15 16 • Cell rating 880 A B 1250 A C Transformer rating Other transformer rating than standard 0 4000 k VA 4 4 0 4500 k VA 4 4 5 5000 k VA 4 5 0 5500 k VA 4 5 5 6000 k VA 4 6 0 6500 k VA 4 6 5 7000 k VA 4 7 0 7500 k VA 4 7 5 8000 k VA 4 8 0 9000 k VA 4 8 7 9500 k VA 4 8 8 10000 k VA 5 2 0 11000 k VA 5 2 2 12000 k VA 5 2 4 13000 k VA 5 2 6 14000 k VA 5 2 8 15000 k VA 5 3 0 16000 k VA 5 3 2 17000 k VA 5 3 4 18000 k VA 5 3 6 19000 k VA 5 3 8 5 4 0 20000 k VA Siemens D 15.1 – 2012 2/17 2 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) Order No. supplements (continued) 2 ROBICON Perfect Harmony drive 1 2 3 4 5 6 7 6 S R • • • • 8 — • 9 10 11 12 • • • 13 — 14 15 • • Transformer configuration 60 Hz, CU A 50 Hz, CU B Auxiliary voltage 208 V 3 AC, 60 Hz B 230 V 3 AC, 60 Hz C 380 V 3 AC, 50/60 Hz F 400 V 3 AC, 50/60 Hz G 415 V 3 AC, 50/60 Hz H 460 V 3 AC, 60 Hz J 480 V 3 AC, 60 Hz K 575 V 3 AC, 60 Hz N 690 V 3 AC, 60 Hz X Special configuration with dissimilar voltages for precharge, control and cooling unit Note: Not all configurations that the above order no. key allows can be configured. See the selection tables and configuration information for available drive configurations. 2/18 Siemens D 15.1 – 2012 16 ROBICON Perfect Harmony Liquid-cooled drives Selection and Ordering Data Selection and ordering data (continued) WCIII Standard Drive 2 Figure 2.9 WCIII Standard Unit System WCIII standard drive has the following configuration: • Input cabinet • Transformer cabinet • FPC Cabinet (Fuse, Pre-Charge and Control) • Cell cabinet • Output cabinet • Coolant cabinet For the drive to be fully operational, customer needs to specify Heat Exchanger set up (liquid-liquid or liquid-air).1) Each WCIII drive includes the following default/preset options – unless otherwise specified.2) Control Sensorless closed-loop Vector Control Can be changed Keypad Located on door Can be changed E-Stop Built in Selector Switch Off-Local-Remote K31 Can be changed Supply Control Voltage 120VAC by Customer K79 Can be changed Transformer Windings – Copper Built in Precharge Type - Standard Built in Network Communication Ethernet w/ Optic G42 Built in Port Connector Ethernet G47 Built in Gland Plates Gland Plates - Steel Can be changed Name Plates Black Letters with White Core Can be changed Language - English Drive Coolant Mechanical Door Locks Can be changed Siemens Deionized Water W71 Can be changed Siemens Propylene Glycol W72 Can be changed Superior M08 Can be changed 1) To define liquid-liquid or liquid-air, see section options. 2) If you choose other options, they might be mutually exclusive with default section. For more details, refer to chapter 4. Siemens D 15.1 – 2012 2/19 ROBICON Perfect Harmony Liquid-cooled drives Options Options 2 The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information – for detailed description of options and notes, please, refer to chapter 4. Standard option Available option Option Text Order Code Transformer Synchronized pre-charge/pre-magnetization of transformer N26 Availability U10 ProToPS U11 Cell bypass Certifications WCIII Option Text Order Code Serial communication Modbus Plus interface, Network 1 G21 Modbus RTU interface, Network 1 G22 DeviceNet profile 12 interface, Network 1 G23 Control Net interface, Network 1 G26 Modbus Ethernet interface, Network 1 G28 Modbus Plus interface, Network 2 G31 Modbus RTU interface, Network 2 G32 Modbus Ethernet interface, Network 2 G38 DeviceNet profile 12 interface, Network 2 G43 Control Net interface, Network 2 G46 Version with CE conformity U02 PROFIBUS DP interface, Network 1 G91 Version with CSA certification U03 PROFIBUS DP interface, Network 2 G93 Version with CE and GOST certification U02 & U04 Design of cooling Drive prepared for liquid-liquid heat exchanger W31 Drive prepared for liquid-air heat exchanger W32 Design of cooling Converter prepared for liquid-liquid heat exhange W31 Drive prepared for liquid-air heat exhange W32 Coolant water Deionized water supplied by Siemens Propylene glycol supplied by Siemens W71 W72 Protection functions Mechanical door interlock – Kirk M09 Mechanical door interlock – Castell M10 Mechanical door interlock – Fortress M38 Electrical door interlock M17 2/20 Siemens D 15.1 – 2012 Port connectors Ethernet port connector mounted on the door G47 Functional options Motor static exciter furnished by customer E00 Motor static exciter furnished by Siemens E01 Vector control with speed encoder K50 Output reactor L09 Bidirectional synchronized transfer L29 Keypad, Touchscreen Coolant glycol WCIII Touchscreen with standard cable A30 Keypad located internal to cabinet B85 Customer specified touchscreen Y37 ROBICON Perfect Harmony Liquid-cooled drives Options Options The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information – for detailed description of options and notes, please, refer to chapter 4. Option Text Motor voltage 2.3 kV V01 Standard option Motor voltage 2.4 kV V02 Available option Motor voltage 3.0 kV V03 Motor voltage 3.3 kV V04 Motor voltage 4.0 kV V05 Motor voltage 4.16 kV V06 Option Text Order Code Control and display instruments in the door WCIII Order Code Motor voltage Sync check relay for synchronizing A66 Motor voltage 4.8 kV V07 Keyed Off-Local-Remote selector K33 Motor voltage 5.0 kV V08 Customer specified equipment on right door Y38 Motor voltage 5.5 kV V09 Motor voltage 6.0 kV V10 Motor voltage 6.3 kV V11 Motor voltage 6.6 kV V12 Motor voltage 6.9 kV V13 Motor voltage 7.2 kV V14 Keypad, Touchscreen Touchscreen with standard cable A30 Keypad located internal to cabinet N85 Customer specified touchscreen Y37 Control voltage supply Customer for control voltage 120 V AC by customer K79 I/O signal voltage 24 V DC K73 WCIII 2 Control of auxiliaries Digital relay contactor control of external auxiliaries G89 Power quality monitoring (PQM) Multilin input power quality meter A67 Siemens 9510 input power quality meter A69 Motor monitoring TEC System RTD monitor A60 Multilin 369 motor protection relay A61 Multilin 369 motor protection relay with metering kit A62 Multilin 469 motor protection relay A63 Siemens 7UM61 motor protection relay A64 Siemens 7UM62 motor protection relay A65 Siemens D 15.1 – 2012 2/21 ROBICON Perfect Harmony Liquid-cooled drives Options Options 2 The tables below list the options available for the drive. Some options are mutually exclusive or may require additional information - for detailed description of options and notes, please, refer to chapter 4. Option Text Production schedule: one issue B43 Standard option B44 Available option Production schedule: updated at 2 week intervals Production schedule: updated once per month B45 Option Text Order Code D00 Circuit diagrams, terminal diagrams and dimension drawings in DXF format (English only) D02 One set of printed documentation D15 Documentation in Czech D54 Documentation in Polish D55 Documentation in Russian D56 Documentation in Japanese D57 Documentation in Danish D62 Documentation in Romanian D71 Documentation in Italian D72 Documentation in Finnish D73 Documentation in Dutch D74 Documentation in Turkish D75 Documentation in English D76 Documentation in French D77 Documentation in Spanish D78 Documentation in Portuguese (Brazil) D79 Documentation in Bulgarian D80 Documentation in Norwegian D81 Documentation in Hungarian D82 Documentation in Swedish D83 Documentation in Chinese D84 Documentation in Slovenian D85 Documentation in Greek D86 Documentation in Slovakian D87 Documentation in Estonian D88 Documentation in Latvian D89 Documentation in Lithuanian D90 Circuit diagrams with customer-specific description field Y10 2/22 Siemens D 15.1 – 2012 WCIII Production schedules Nameplate color, texture and language WCIII Documentation (standard: PDF format in English on CD-ROM) Documentation in German Order Code White letters with black core T03 Stainless steel T04 English/German T74 English/Portuguese (Brazil) T82 English/Russian T85 English/Chinese T91 Other options EMC filter L03 Anti-condensation heating for cabinet L55 Gland plate, brass M36 Gland plate, stainless steel M37 Customer specified nameplate Y05 Cabinet external paint color other than standard Y09 Note: - Redundant Cells and One Redundant Cell per Phase options are both available for WCIII drive - these options are achieved by altering the MLFB number to reflect a greater output voltage and transformer rating. For example: a 15 cell drive with one redundant cell per phase is an 18 cell drive. Please, contact your local SIEMENS sales representative for any questions or inquiries. - Siemens offers extended warranty for Robicon Perfect Harmony, please contact your local SIEMENS sales representative for any questions or inquiries - Siemens performs rigorous factory acceptance test on all drives. Additional tests both witnessed and unwitnessed are available, please contact your local SIEMENS sales representative for any questions or inquiries. Note: The following options are coded in the order number (refer to order No. key) • Line connection voltage • Transformer configuration • Auxiliary voltage 3 ROBICON Perfect Harmony Liquid-cooled drives Technical Data 5 3/2 General technical data WCIII 3/5 3/7 3/8 3/12 3/15 3/17 Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 6.9/7.2 kV Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data General technical data 3 Power semiconductors Diodes, IGBTs Line-side rectifier 18 to 36 pulse diode rectifiers Motor-side inverter Multi-level drive (PWM) with IGBT power modules Closed-loop control Sensorless closed-loop control, fully digital Drive quadrants 2 Potential separation (Power section/openand closed-loop control) Fiber-optic cable Efficiency Minimum 96.5 % including transformer, across whole power range Regulation compliances IEEE, ANSI, NEMA, CSA, CE Paint finish color ANSI 61 gray Degree of protection MV enclosures • NEMA 12(standard)/IP54(optional) 1) LV enclosures • NEMA 1 (standard)/IP21 (standard) 1) • NEMA 12 (optional)/IP54 (optional) 1) Water cooling Altitude 2) Permissible ambient temperature 1) 2) Deionized water with separate liquid-to-air or liquid-to-liquid heat exchanger ft 0 ... 3300 without derating m 0 ... 1000 without derating Refer to table below According to IEC 60529. For altitudes above 3300 ft., (1000 m), please contact the factory. 3/2 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data Storage Transport Operation +5 to +45 (no cooling water in the system) -25 to +60 (no cooling water in the system) +5 to +40 1) +5 to +50 2) Relative air humidity < 95 % (only slight condensation permitted; drive must be completely dry before commissioning) < 95 % (only slight condensation permitted; drive must be completely dry before commissioning) < 95 % (condensation not permitted) Other climatic conditions 1K3, 1Z2 in acc. with IEC 60721-3-1 2K2 in acc. with IEC 60721-3-2 3K3 in acc. with IEC 60721-3-3 Degree of pollution 2 without conductive pollution in acc. with IEC 61800-5 2 without conductive pollution in acc. with IEC 61800-5 2 without conductive pollution in acc. with IEC 61800-5 1.5 (2 to 9 Hz) 5 (9 to 200 Hz) 3.5 (2 to 9 Hz) 10 (9 to 200 Hz) 15 (200 to 500 Hz) 0.3 (2 to 9 Hz) 1 (9 to 200 Hz) 1M2 in acc. with IEC 60721-3-1 2M2 in acc. with IEC 60721-3-2 4) 3M1 in acc. with IEC 60721-3-3 Biological ambient conditions 1B1 in acc. with IEC 60721-3-1 2B1 in acc. with IEC 60721-3-2 3B1 in acc. with IEC 60721-3-3 Chemical active substances in accordance with class 1C1 in acc. with IEC 60721-3-1 2C1 in acc. with IEC 60721-3-2 3C1 in acc. with IEC 60721-3-3 Mechanical active substances in accordance with class 1S1 in acc. with IEC 60721-3-1 2S1 in acc. with IEC 60721-3-2 3S1 (with optional NEMA 12/IP54 MV enclosures) in acc. with IEC 60721-3-3 Climatic ambient conditions Ambient temperature °C 3 Mechanical ambient conditions Stationary vibration, sinusoidal • Displacement • Acceleration Other mechanical conditions in accordance with class mm m/s 3) m/s 3) Other ambient conditions 1) Maximum 104°F / 40°C drive ambient air temperature with maximum 117°F / 47°C 2) Maximum 122°F / 50°C drive ambient air temperature with maximum 104°F / 40°C 3) For altitudes above 3300 ft., (1000 m), please contact the factory. 4) Siemens equipment meets all 2M2 conditions except free fall and pitch and roll. drive inlet water temperature. drive inlet water temperature. Siemens D 15.1 – 2012 3/3 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Schematic drawing of WCIII drives 3 WCIII for motor voltages 3.3 to 7.2kV; schematic drawing A For dimensions of WCIII drives, see the following technical data tables. 3/4 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data ROBICON Perfect Harmony liquid-cooled drive version 6SR32520.B44-0..0 6SR32520.B44-5..0 6SR32520.B45-0..0 6SR32520.B45-5..0 6SR32520.B46-0..0 4 Motor voltage 3.3 Max. output voltage kV 4 4 4 4 Type rating kVA 3510 3950 4390 4830 5025 Shaft output 1) hp 4000 4500 5000 5500 5726 kW 2984 3357 3730 4103 4271 A 614.79 691.64 768.49 845.34 880.00 A 880 880 880 880 880 9 9 9 9 9 kVA 4000 4500 5000 5500 6000 kW < 140 < 158 < 175 < 193 < 210 % 96.5 96.5 96.5 96.5 96.5 Typical motor current 1) Power cell current Number of cells Transformer rating Power losses of drive system • Copper transformer 3 Efficiency Pout/Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement – Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC) • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 Drive dimensions (overall drive dimensions) • Width in mm 370 9400 370 9400 370 9400 370 9400 370 9400 • Height in mm 114 2894 114 2894 114 2894 114 2894 114 2894 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A 33566 21837 34672 22339 35719 22814 36716 23266 37670 23699 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/5 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32520.C46-0..0 6SR32520.C46-5..0 6SR32520.C47-0..0 6SR32520.C47-5..0 6SR3252 -0.C48-0..0 6SR32520.C48-5..0 Motor voltage 3.3 Max. output voltage kV 4 4 4 4 4 4 Type rating kVA 5270 5710 6150 6590 7030 7140 Shaft output 1) hp kW 6000 4476 6500 4849 7000 5222 7500 5595 8000 5968 8133 6067 A 922.19 999.03 1075.88 1152.73 1229.58 1250.00 A 1250 1250 1250 1250 1250 1250 9 9 9 9 9 9 Typical motor current 1) Power cell current Number of cells 3 Transformer rating kVA 6000 6500 7000 7500 8000 8500 Power losses of drive system • Copper transformer kW < 210 < 228 < 245 < 263 < 280 < 298 Efficiency Pout/Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 Drive dimensions (overall drive dimensions) • Width in mm 370 9400 370 9400 378 9600 378 9600 378 9600 378 9600 • Height in mm 114 2894 114 2894 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A A 39685 25214 40567 25614 41418 26000 42242 26373 43041 26736 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg • Weight 9) 38770 24799 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/6 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32520.B44-5..0 6SR32520.B45-0..0 6SR32520.B45-5..0 6SR32520.B46-0..0 6SR32520.B46-5..0 6SR32520.B47-0..0 Motor voltage 4.0/4.16 kV Max. output voltage kV 4 4 4 4 4 4 Type rating kVA 3950 4390 4830 5270 5710 6095 Shaft output 1) hp kW 4500 3357 5000 3730 5500 4103 6000 4476 6500 4849 6940 5177 Typical motor current 1) A 570.60 634.00 697.40 760.80 824.20 880.00 A 880 880 880 880 880 800 9 9 9 9 9 9 Transformer rating kVA 4500 5000 5500 6000 6500 7000 Power losses of drive system • Copper transformer kW < 158 < 175 < 193 < 210 < 228 < 245 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 Drive dimensions (overall drive dimensions) • Width in mm 370 940 370 940 370 940 370 940 370 940 378 960 • Height in mm 114 2896 114 2896 114 2896 114 2896 114 2896 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A A 36719 23267 37716 23719 38670 24152 39585 24567 40467 24967 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 35672 22792 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/7 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32520.C47-0..0 6SR32520.C47-5..0 6SR32520.C48-0..0 6SR32520.C48-5..0 6SR32520.C48-7..0 6SR32520.C48-8..0 6SR32520.C52-0..0 Motor voltage 4.0/4.16 kV Max. output voltage kV 4 4 4 4 4 4 4 Type rating kVA 6150 6590 7030 7470 7910 8350 8660 Shaft output 1) hp kW 7000 5222 7500 5595 8000 5968 8500 6341 9000 6714 9500 7087 9858 7354 1250.00 Typical motor current 1) Power cell current A 887.60 951.00 1014.40 1077.80 1141.20 1204.60 A 1250 1250 1250 1250 1250 1250 1250 9 9 9 9 9 9 9 Number of cells 3 Transformer rating kVA 7000 7500 8000 8500 9000 9500 10000 Power losses of drive system • Copper transformer kW < 245 < 263 < 280 < 298 < 315 < 333 < 350 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 96.5 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections,line-side, AWG/MCM max. connectable per phase (NEC, CEC) with ½” bolt mm2 (DIN VDE) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 Degree of protection Drive dimensions (overall drive dimensions) • Width in mm 378 9600 378 9600 378 9600 378 9600 378 9600 378 9600 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A A 42418 26453 43242 26827 44041 27189 44817 27541 45572 27884 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 41567 26067 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/8 Siemens D 15.1 – 2012 46308 28218 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32521.B44-5..0 6SR32521.B45-0..0 6SR32521.B45-5..0 6SR32521.B46-0..0 6SR32521.B46-5..0 5.3 Motor voltage 4.6/4.8 kV Max. output voltage kV 5.3 5.3 5.3 5.3 Type rating kVA 3950 4390 4830 5270 5710 Shaft output 1) hp 4500 5000 5500 6000 6500 kW 3357 3730 4103 4476 4849 A 475.50 528.34 581.17 634.00 686.84 A 880 880 880 880 880 12 12 12 12 12 kVA 4500 5000 5500 6000 6500 kW < 158 < 175 < 193 < 210 < 228 % 96.5 96.5 96.5 96.5 96.5 Typical motor current 1) Power cell current Number of cells Transformer rating Power losses of drive system • Copper transformer 3 Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement – Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection Drive dimensions (overall drive dimensions) • Width in mm 398 10110 406 10310 406 10310 406 10310 406 10310 • Height in mm 114 2894 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A 41765 18945 42822 19424 43830 19881 44793 20318 45718 20738 •Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/9 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32521.B47-0..0 6SR32521.B47-5..0 6SR32521.B48-0..0 6SR32521.B48-5..0 5.3 Motor voltage 4.6/4.8 kV Max. output voltage kV 5.3 5.3 5.3 Type rating kVA 6150 6590 7030 7315 Shaft output 1) hp 7000 7500 8000 8328 kW 5222 5595 5968 6213 A 739.67 792.50 845.34 880.00 A 880 880 880 880 12 12 12 12 kVA 7000 7500 8000 8500 kW < 245 < 263 < 280 < 298 % 96.5 96.5 96.5 96.5 Typical motor current 1) Power cell current Number of cells Transformer rating 3 Power losses of drive system • Copper transformer Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement – Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC) • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 Drive dimensions (overall drive dimensions) • Width in mm 406 10310 406 10310 406 10310 406 10310 • Height in mm 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 A A A A 46608 21141 47468 21531 48300 21909 49107 22275 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg • Weight 9) 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/10 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32521.C48-5..0 6SR32521.C48-7..0 6SR32521.C48-8..0 6SR32521.C52-0..0 6SR32521.C52-2..0 6SR32521.C52-4..0 5.3 Motor voltage 4.6/4.8 kV Max. output voltage kV 5.3 5.3 5.3 5.3 5.3 Type rating kVA 7470 7910 8350 8780 9660 10390 Shaft output 1) hp kW 8500 6341 9000 6714 9500 7087 10000 7460 11000 8206 11830 8825 A 898.17 951.00 1003.84 1056.67 1162.34 1250.00 A 1250 1250 1250 1250 1250 1250 12 12 12 12 12 12 Typical motor current 1) Power cell current Number of cells Transformer rating kVA 8500 9000 9500 10000 11000 12000 Power losses of drive system • Copper transformer kW < 298 < 315 < 333 < 350 < 385 < 420 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 Degree of protection MV LV NEMA 12/IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 Power cabling cross sections 6) 2 x 500 2 x 500 2 x 500 2 x 500 Drive dimensions (overall drive dimensions) • Width in mm 406 10310 406 10310 406 10310 412 10470 412 10470 412 10470 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 70 1780 70 1780 70 1780 A A A A A A 50891 23084 51654 23430 52398 23768 53832 24418 55204 25041 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 50107 22729 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/11 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32522.B47-0..0 6SR32522.B47-5..0 6SR32522.B48-0..0 6SR32522.B48-5..0 6SR32522.B48-7..0 6SR32522.B48-8..0 Motor voltage 6.0 kV Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6 Type rating kVA 6150 6590 7030 7470 7910 8350 Shaft output 1) hp kW 7000 5222 7500 5595 8000 5968 8500 6341 9000 6714 9500 7087 Typical motor current 1) A 591.74 634.00 676.27 718.54 760.80 803.07 A 880 880 880 880 880 880 15 15 15 15 15 15 Transformer rating kVA 7000 7500 8000 8500 9000 9500 Power losses of drive system • Copper transformer kW < 245 < 263 < 280 < 298 < 315 < 333 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 1/IP21 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 • Three-phase w/ CPT and all Power cabling cross sections 6) 2 x 500 2 x 500 2 x 500 Drive dimensions (overall drive dimensions) • Width in mm 433 11100 433 11100 433 11100 433 11100 433 11100 433 11100 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 66 1680 66 1680 A A A A A A 50115 22732 50956 23114 51771 23483 52563 23843 53333 24192 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg • Weight 9) 49247 22338 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/12 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32522.B52-0..0 6SR32522.B52-2..0 6SR32522.C52-2..0 6SR32522.C52-4..0 6SR32522.C52-6..0 Motor voltage 6.0 Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 Type rating kVA 8780 9140 9660 10540 11420 Shaft output 1) hp kW 10000 7460 10410 7766 11000 8206 12000 8952 13000 9698 Typical motor current 1) A 845.34 880.00 929.87 1014.40 1098.94 A 880 880 1250 1250 1250 15 15 15 15 15 Transformer rating kVA 10000 11000 11000 12000 13000 Power losses of drive system • Copper transformer kW < 350 < 385 < 385 < 420 < 455 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 100 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt Drive dimensions (overall drive dimensions) • Width in mm 439 11150 439 11150 439 11150 439 11150 439 11150 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 70 1780 70 1780 70 1780 70 1780 70 1780 A A A A A 55533 25190 55533 25190 56919 25818 58248 26421 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 54084 24533 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/13 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32522.C52-8..0 6SR32522.C53-0..0 6.6 Motor voltage 6.0 kV Max. output voltage kV 6.6 Type rating kVA 12300 12990 Shaft output 1) hp 14000 14787 kW 10444 11031 A 1183.47 1250.00 1250 1250 Typical motor current 1) Power cell current A Number of cells Transformer rating 3 15 15 kVA 14000 15000 kW < 490 < 525 % 96.5 96.5 Power losses of drive system • Copper transformer Efficiency Pout /Pin 2) of drive system • Copper transformer Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 • Three-phase w/ CPT and all - options 4) kVA 27.5 27.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement – Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. AWG/MCM connectable per phase with ½” bolt (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 Degree of protection Drive dimensions (overall drive dimensions) • Width in mm 439 11150 439 11150 • Height in mm 115 2920 115 2920 • Depth in mm 70 1780 70 1780 A A 59529 27002 60766 27563 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) lb kg • Weight 9) 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/14 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32522.B48-0..0 6SR32522.B48-5..0 6SR32522.B48-7..0 6SR32522.B48-8..0 6SR32522.B52-0..0 6SR32522.B52-2..0 6SR32522.B52-4..0 Motor voltage 6.6 kV Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6 6.6 Type rating kVA 7030 7470 7910 8350 8780 9660 10055 Shaft output 1) hp kW 8000 5968 8500 6341 9000 6714 9500 7087 10000 7460 11000 8206 11450 8542 A 614.79 653.21 691.64 730.06 768.49 845.34 880.00 A 880 880 880 880 880 880 880 15 15 15 15 15 15 15 Typical motor current 1) Power cell current Number of cells Transformer rating kVA 8000 8500 9000 9500 10000 11000 12000 Power losses of drive system • Copper transformer kW < 280 < 298 < 315 < 333 < 350 < 385 < 420 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 96.5 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 System pre-charge 5) % < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger 27.5 < 0.5 Power cabling cross sections 6) • Cable cross-sections,line-side, AWG/MCM max. connectable per phase (NEC,CEC) with ½” bolt mm2 (DIN VDE) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 MV LV NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 12/ IP54 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 NEMA 1/IP21 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt Degree of protection Drive dimensions (overall drive dimensions) • Width in mm 433 11100 433 11100 433 11100 433 11100 439 11150 439 11150 439 11150 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 70 1780 70 1780 70 1780 A A A A A A A 51771 23483 52563 23843 53333 24192 54084 24533 55533 25190 56919 25818 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 50956 23114 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/15 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32522.C52-4..0 6SR32522.C52-6..0 6SR32522.C52-8..0 6SR32522.C53-0..0 6SR32522.C53-2..0 6SR32522.C53-4..0 Motor voltage 6.6 kV Max. output voltage kV 6.6 6.6 6.6 6.6 6.6 6.6 Type rating kVA 10540 11420 12300 13180 14060 14285 Shaft output 1) hp kW 12000 8952 13000 9698 14000 10444 15000 11190 16000 11936 16266 12134 Typical motor current 1) A 922.19 999.03 1075.88 1152.73 1229.58 1250.00 A 1250 1250 1250 1250 1250 1250 15 15 15 15 15 15 Transformer rating kVA 12000 13000 14000 15000 16000 17000 Power losses of drive system • Copper transformer kW < 420 < 455 < 490 < 525 < 560 < 595 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/IP54 NEMA 1/IP21 Power cabling cross sections 6) 2 x 500 2 x 500 2 x 500 Drive dimensions (overall drive dimensions) • Width in mm 439 11150 439 11150 439 11150 439 11150 439 11150 439 11150 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 70 1780 70 1780 70 1780 70 1780 70 1780 70 1780 A A A A A A 58248 26421 59529 27002 60766 27563 61963 28106 63123 28633 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 56919 25818 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/16 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32523.B48-0..0 6SR32523.B48-5..0 6SR32523.B48-7..0 6SR32523.B48-8..0 6SR32523.B52-0..0 Motor voltage 6.9/7.2 kV Max. output voltage kV 8.0 8.0 8.0 8.0 8.0 Type rating kVA 7030 7470 7910 8350 8780 Shaft output 1) hp kW 8000 5968 8500 6341 9000 6714 9800 7087 10000 7460 Typical motor current 1) A 563.56 598.78 634.00 669.22 704.45 A 880 880 880 880 880 18 18 18 18 18 Transformer rating kVA 8000 8500 9000 9500 10000 Power losses of drive system • Copper transformer kW < 280 < 298 < 315 < 333 < 350 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt Drive dimensions (overall drive dimensions) • Width in mm 468 11890 468 11890 468 11890 468 11890 474 12040 • Height in mm 115 2920 115 2920 115 2920 115 2920 115 2920 • Depth in mm 66 1680 66 1680 66 1680 66 1680 70 1780 A A A A A 62432 28319 63232 28682 64010 29035 64768 29379 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 61609 27946 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/17 ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32523.B48-0..0 6SR32523.B48-5..0 6SR32523.B48-7..0 6SR32523.B48-8..0 6SR32523.B52-0..0 Motor voltage 6.9/7.2 kV Max. output voltage kV 8.0 8.0 8.0 8.0 8.0 Type rating kVA 9660 10540 10970 11420 12300 Shaft output 1) hp kW 11000 8206 12000 8952 12492 9319 13000 9698 14000 10444 Typical motor current 1) A 774.89 845.34 880.00 915.78 986.23 A 880 880 880 1250 1250 18 18 18 18 18 Transformer rating kVA 11000 12000 13000 13000 14000 Power losses of drive system • Copper transformer kW < 385 < 420 < 455 < 455 < 490 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt Drive dimensions (overall drive dimensions) • Width in mm 474 12040 474 12040 474 12040 474 12040 478 12140 • Height in mm 115 2920 115 2920 115 2920 115 2920 125 3180 • Depth in mm 70 1780 70 1780 70 1780 70 1780 76 1930 A A A A A 67630 30677 68973 31286 68973 31286 70266 31873 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 66231 30042 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 3/18 Siemens D 15.1 – 2012 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. ROBICON Perfect Harmony Liquid-cooled drives Technical Data Technical data (continued) ROBICON Perfect Harmony liquid-cooled drive version 6SR32523.C53-0..0 6SR32523.C53-2..0 6SR32523.C53-4..0 6SR32523.C53-6..0 Motor voltage 6.9/7.2 kV Max. output voltage kV 8.0 8.0 8.0 8.0 Type rating kVA 13180 14060 14930 15585 Shaft output 1) hp kW 15000 11190 16000 11936 17000 12682 17744 13237 Typical motor current 1) A 1056.67 1127.12 1197.56 1250.00 A 1250 1250 1250 1250 18 18 18 18 Transformer rating kVA 15000 16000 17000 18000 Power losses of drive system • Copper transformer kW < 525 < 560 < 595 < 630 Efficiency Pout /Pin 2) of drive system • Copper transformer % 96.5 96.5 96.5 96.5 Power cell current Number of cells 3 Auxiliary supply • Single-phase w/o options 3) kVA 2.5 2.5 2.5 2.5 • Single-phase w/ all options 3) kVA 2.5 2.5 2.5 2.5 • Three-phase w/o CPT 4) kVA 25 25 25 25 • Three-phase w/ CPT and all -options 4) kVA 27.5 27.5 27.5 27.5 < 0.5 < 0.5 < 0.5 System pre-charge 5) % < 0.5 Cooling water requirement — Determined by actual design of external liquid-to-air or liquid-to-liquid heat exchanger Power cabling cross sections 6) • Cable cross-sections, line-side, max. connectable per phase with ½” bolt AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 AWG/MCM (NEC, CEC) 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM 2 x 1000 MCM mm2 (DIN VDE) 2 x 500 2 x 500 2 x 500 2 x 500 • PE 7) connection, max. connection cross-section at enclosure with ½” bolt AWG/MCM (NEC, CEC) 1000 MCM 1000 MCM 1000 MCM 1000 MCM mm2 (DIN VDE) 500 500 500 500 Degree of protection MV LV NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 NEMA 12/ IP54 NEMA 1/IP21 • Cable cross-sections, motor-side, max. connectable per phase with ½” bolt Drive dimensions (overall drive dimensions) • Width in mm 478 12140 478 12140 478 12140 478 12140 • Height in mm 125 3180 125 3180 125 3180 125 3180 • Depth in mm 76 1930 76 1930 76 1930 76 1930 A A A A 72723 32987 73895 33519 75034 34035 • Dimension drawing 8) Drive weight (cell cabinet and transformer cabinet) • Weight 9) lb kg 71515 32429 1) The Specifications for the typical motor current and the power data in hp and kW are approximate values only; these have been calculated for operation with induction motors and for a typical power factor cos and motor efficiency. Both approximate values have to be adapted to the motor that is actually used. 2) Values at 100% of rated speed and torque; includes drive and input transformer. 3) 120/240 V AC for NXGII control and 120 V AC internal heat exchanger in water-cooled systems. 4) Includes cooling blowers/pumps; largest unit shown. CPT: Control power transformer. 5) Percentage of transformer kVA. 6) Maximum installable size per phase. 7) PE - Protective Earth. 8) For dimension drawings please refer to Section 5, pg 5/11. 9) Drive Weight is based on cell cabinet, transformer cabinet, and coolant cabinet only. Siemens D 15.1 – 2012 3/19 ROBICON Perfect Harmony Liquid-cooled drives Notes Technical Data 3 3/20 Siemens D 15.1 – 2012 4 ROBICON Perfect Harmony Liquid-cooled drives Description of options 5 4/2 Options 4/2 4/2 4/2 4/2 4/2 4/3 4/3 4/4 4/4 4/4 4/4 4/5 4/5 4/5 4/5 4/5 4/5 4/6 4/6 4/7 4/7 4/7 4/7 4/7 4/7 4/7 4/8 4/8 4/8 4/8 4/8 4/8 4/9 4/9 4/9 4/9 4/9 4/9 A30, Keypad, Touchscreen A60 to A63 Motor monitoring A66 Sync check relay for synchronizing A67 to A69 Power quality monitoring B43 to B45 Production schedules D00 to D90 Documentation E00, E01 Motor static exciter G21 to G93 Serial communication G41, G42 Network communication G47 Port connectors G89 Digital relay contact for control of external auxiliaries K31, K33 Control and display instruments in the door K50 Vector control with speed encoder K73, K79 Auxiliary and control voltage supply L03 EMC filter L09 Output reactor L29 Bidirectional synchronized transfer L55 Anti-condensation heating for cabinet M08 to M10 and M38 Mechanical door interlocks M17 Electrical door interlocks M36, M37 Gland plates N26 Synchronized pre-charge/pre-magnetization of transformer N85 Keypad located internal to cabinet T03, T04 Nameplate color and texture T74 to T91 Nameplate languages U02 Version with CE conformity U03 Version with CSA certification U02 & U04 Version with CE and GOST conformity U10 ProToPS U11 Cell bypass V01 to V14 Motor voltages W31, W32 Design of cooling W71 Deionized water supplied by Siemens W72, W73 Coolant glycol Y05 Customer-specific nameplate Y09 Paint finish other than standard Y10 Circuit diagrams with customer-specific description field Y37 Customer specified touchscreen Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options Below you will find a detailed description of the options available. To easily find the required order code and its associated parameters, the descriptions are sorted alphabetically by order codes in the paragraphs below. A30, A31 Keypad, Touch Screen Option Description A30 Touchscreen with standard cable Standard Siemens touchscreen with standard Ethernet cable will be provided on the door of the drive. Option A30 includes option N85 (Keypad located internal to cabinet). A60 to A65 Motor Monitoring Note: The options A60 to A65 are mutually exclusive. Select one of them only. 4 Option Description A60 TEC System RTD monitor Basic 8-channel RTD monitor A61 Multilin 369 motor protection relay Motor protection/management relay with only 12-channel RTD monitoring capability installed. This is provided on the output of the drive. A62 Multilin 369 motor protection relay with metering kit Motor protection/management relay with 12-channel RTD monitoring capability installed. This is provided on the output of the drive. A63 Multilin 469 motor protection relay Full featured high-end motor protection / management relay with miscellaneous sensors monitoring capability installed. This is provided on the output of the drive. A64 Siemens 7UM61 motor protection relay Motor protection/management relay with Siemens 7UM61. This is provided on the output of the drive. A65 Siemens 7UM62 motor protection relay Motor protection/management relay with Siemens 7UM62. This is provided on the output of the drive. A66 Sync check relay for synchronizing With option A66, a sync check relay for synchronizing the input and output voltage and frequency during synchronous transfer operation is mounted on the right door. 4/2 Siemens D 15.1 – 2012 A67, A69 Power quality monitoring Option Description A67 Multilin input power quality meter Multilin power quality meter installed at the input of the drive. A69 Siemens 9510 input power quality meter Siemens power quality meter installed at the input of the drive B43 to B45 Production Schedules The options B43 to B45 provide production schedule documents. These are sent via E-Mail as PDF files in English after order clarification. Option Description B43 Production schedule: One issue B44 Production schedule: updated at 2-week intervals B45 Production schedule: updated once per month Table 3-1 Mutually exclusive options B43 to B45 Production Schedules Code Production schedule: One issue B43 Production schedule: updated at 2-week intervals B44 ― Production schedule: updated once per month. B45 ― ― Options are mutually exclusive B43 B44 ― B45 ― ― ― ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options D00 to D90 Documentation The standard documentation is supplied in English on CD-ROM. The circuit diagrams / terminal diagrams are available only in English. Note: Please contact the factory or your local Siemens sales representative for documentation in a language different from the ones specified below. Option Description D00 Documentation in German With order code D00, the documentation is supplied in German on CD-ROM. D02 Circuit diagrams, terminal diagrams and dimension drawings in DXF format (English only) Documents such as circuit diagrams, terminal diagrams, the arrangement diagram and the dimension drawing can be ordered with order code D02 in DXF format, e.g. for use in AutoCAD systems. D15 One set of printed documentation (multiple orders possible) If documentation is also required on paper, this must be ordered using order code D15. D54 Documentation in Czech (on request) D55 Documentation in Polish (on request) D56 Documentation in Russian With order code D56, the documentation is supplied in Russian on CD-ROM. D84 Documentation in Chinese With order code D84, the documentation is supplied in Chinese on CD-ROM. D85 Documentation in Slovenian (on request) D86 Documentation in Greek (on request) D87 Documentation in Slovakian (on request) D88 Documentation in Estonian (on request) D89 Documentation in Latvian (on request) D90 Documentation in Lithuanian (on request) Table 3-2 Mutually exclusive options D00 to D84 Documentation (standard PDF format in English on CD-ROM) Documentation Code D00 D02 D15 D56 D76 D79 D84 Documentation in German D00 Circuit Diagrams, terminal diagrams and dimension drawings in DXF format (English only) D02 One set of printed documentation D15 Documentation in Russian D56 Documentation in English D76 Documentation in Portuguese (Brazil) D79 ― ― Documentation in Chinese D84 ― ― ― ― ― Documentation in Japanese (on request) D62 Documentation in Danish (on request) D71 Documentation in Romanian (on request) D72 Documentation in Italian (on request) D73 Documentation in Finnish (on request) D74 Documentation in Dutch (on request) D75 Documentation in Turkish (on request) D76 Documentation in English If a documentation language other than English is selected (options D00 or D56 to D84), an additional CD-ROM with documentation in English as second documentation language can be ordered using order code D76. ― Options are mutually exclusive D77 Documentation in French (on request) D78 Documentation in Spanish (on request) D79 Documentation in Portuguese (Brazil) With order code D79, the documentation is supplied in Portuguese on CD-ROM. D80 Documentation in Bulgarian (on request) D81 Documentation in Norwegian (on request) D82 Documentation in Hungarian (on request) D83 Documentation in Swedish (on request) ― 4 D57 Note: If option D15 (one set of printed documentation) is selected simultaneously, the printed documentation will be delivered in the first documentation language only. ― ― ― ― Options can be combined E00, E01 Motor Static Exciter Option Description E00 Motor static exciter furnished by customer Option E00 should be selected when customer will be supplying the static exciter cabinet for synchronous motor applications. E01 Motor static exciter furnished by Siemens For synchronous motor applications, the static exciter cabinet will be provided by Siemens as part of the drive lineup with the same degree of protection as the drive. Siemens D 15.1 – 2012 4/3 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options G21 to G93 Serial communication G23 DeviceNet profile 12 interface, network 1 Note: If a second DeviceNet interface is required, select options G23 and G43. G26 Control Net interface, network 1 Note: If second Control Net interface is required, select options G26 and G46. G28 Modbus Ethernet interface, network 1 Software activation of the interface; available without additional hardware. Note: If a second Modbus Ethernet interface is required, select option G28 and G38. G31 Modbus Plus interface, network 2 G32 Modbus RTU interface, network 2 G38 Modbus Ethernet interface, network 2 G43 DeviceNet profile 12 interface, network 2 G46 Control Net interface, network 2 G91 PROFIBUS DP interface, network 1 Note: If a second PROFIBUS DP interface is required, select option G91 and G93. G93 PROFIBUS DP interface, network 2 Table 3-4 # of Anybus modules required for network implementation using NXGII Modbus RTU 1) (G22) DeviceNet profile 12 (G23) Control Net (G26) Modbus Ethernet 2) (G28) PROFIBUS DP (G91) 2 2 2 2 2 2 1 1 1 1 1 1 DeviceNet profile 12 (G23) 2 2 2 2 2 2 Control Net (G26) 2 2 2 2 2 1 Modbus Ethernet 2) (G28) 1 1 1 1 1 1 PROFIBUS DP (G91) 2 2 2 2 2 2 Network 1 Modbus Plus (G21) Modbus RTU 1) (G22) 1) Network 1 Modbus RTU uses the COM port on the communications board. 2) Network 1 Modbus Ethernet uses the Ethernet port on the CPU card (additional Ethernet switch is required). 4/4 Siemens D 15.1 – 2012 G93 G46 G43 G38 G32 ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― Options can be combined ― Options are mutually exclusive Modbus Plus (G21) Network 2 G31 Modbus RTU interface, network 1 Software activation of the interface; available without additional hardware. Note: If a second Modbus interface is required, select options G22 and G32. G28 G22 G26 Modbus Plus interface, network 1 Note: If a second Modbus Plus interface is required, select options G21 and G31 G23 G21 G22 Description 4 Serial communication Code Modbus Plus G21 interface, ― ― ― ― network 1 Modbus RTU G22 ― ― ― ― interface, network 1 DeviceNet profile G23 ― ― 12 interface, ― ― network 1 Control Net G26 ― ― ― interface, ― network 1 Modbus Ethernet G28 ― ― ― ― interface, network 1 PROFIBUS DP G91 ― ― ― ― ― interface, network 1 Modbus Plus G31 interface, network 2 Modbus RTU G32 interface, network 2 Modbus Ethernet G38 interface, network 2 DeviceNet profile G43 12 interface, network 2 Control Net G46 interface, network 2 PROFIBUS DP G93 interface, network 2 G21 Option G91 Table 3-4 Mutually exclusive options (G21 to G93) G42 Network communication Option Description G42 Ethernet network switch with fiber optic port G47 Ethernet port connector mounted on the door The Ethernet port connector is standard for all Perfect Harmony Drives. G89 Digital relay contact for control of external auxiliaries WAGO terminal module: digital relay contact. ― ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options K31, K33 Control and display instruments in the door L03 EMC Filter Option Description K31 Off-Local-Remote selector A three position selector switch mounted on the front of the drive. Note: The options K31 to K34 are mutually exclusive. Select one of them. K33 Keyed Off-Local-Remote selector A three position selector switch mounted on the front of the drive provided with keyed protection. Note: The options K31 and K33 are mutually exclusive. Select one of them. Note: Select one of the options K31 and K33. Option K31 is the preset value. Drive Acceptance Tests in Presence of Customer Code Off-Local-Remote Selector K31 Keyed Off-Local-Remote Selector K33 K31 K33 ― ― ― Options are mutually exclusive K50 Vector control with speed encoder With option K50, I/O evaluation of a speed encoder signal is integrated. For example, this is used in applications that require very accurate speed control, especially at low speeds. CE mark drives require an EMC line filter. With option L03, the filter will be installed downstream from the 3-phase control power disconnect switch. Customer input control power cables will be routed inside the metallic wire-way before being terminated at the control power disconnect switch. Note: Option L03 is included by option U02 (Version with CE conformity). It is not available separately for WCIII drives. L09 Output reactor For liquid-cooled units, as a standard, the liquid-cooled reactor cabinet will be included in the drive lineup with IP protection same as power section of the drive (IP54). 4 L29 Bidirectional synchronized transfer Option L29 offers automatic synchronization with seamless transfer of the motor to the line and take-over of the motor from the line. The drive synchronizes the motor to the supply voltage (phase relation, frequency and amplitude). The motor is subsequently connected in parallel to the line with the S3 circuit-breaker/contactor before the output-side S2 circuit-breaker/ contactor opens. S1 S3 Note: Option K50 is applied to speed encoder applications. Option K50 is not available for Permanent Magnet Motors (PMM) applications. Available speed accuracy up to 0.1% rated speed. G_D012_XX_00024 K73, K79 Auxiliary and control voltage supply With option K73, you can select a 24 V DC I/O voltage. S2 With option K79, the power source is defined. Select one of them. The internal control voltage will be 120 V AC in this case. Option Description K73 I/O signal voltage 24 V DC With option K73, 24 V DC is available as Input/Output control signals K79 Connection for control voltage 120 V AC by customer Using option K79, the customer will provide control voltage to the drive M Figure 4-1 Circuit-breakers/contactors Siemens D 15.1 – 2012 4/5 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options The opening and closing time of the two circuit-breakers / contactors is approximately 100 ms. Within this period of time, the motor is transferred from the drive to the line. This small time window allows for a bumpless transfer. If the motor is to be taken from the line and operated via the drive, the transfer process is executed in reverse order. The circuit breaker contactor S2 is closed, the drive synchronizes to the output voltage, and magnetization current and up to 25% torque is applied. At this point, contactor S3 is opened and the motor is operating on the drive. This technique provides for minimum transient when transferring a motor from the line to the drive. 4 Synchronous transfer as implemented by ROBICON Perfect Harmony does not produce any high starting and transient torques that could damage the drive train or cause pressure fluctuations in the process. The S3 circuit-breaker/contactor must be configured to protect the motor against over currents and over voltages during line operation. If temperature sensors are fitted in the motor, these must be monitored independently (plant-side) during line operation. In addition, an output reactor (option L09) is required for the decoupling of the drive output during the commutation process. Note: The circuit-breakers/contactors are not included in the scope of delivery. For the dimensioning of the output reactor (option L09) and the circuit-breakers/contactors contact the factory or your local Siemens sales representative. A motor protection relay should also be considered in the bypass circuit. L55 Anti-condensation heating for cabinet The anti-condensation heating is recommended at low ambient temperatures and high levels of humidity to prevent condensation. The number of cabinet heaters fitted depends on the number of cabinet panels (refer to the table). The anti-condensation heaters are controlled with a thermostat. Note: The supply voltage for the anti-condensation heating (110 or 240 V AC) must be supplied externally. WCIII, number of cells Number and power of heaters 9 to 12 cells 7 heaters, 250 W each 15 cells 8 heaters, 250 W each 18 cells 9 heaters, 250 W each M08 to M10, M38 Mechanical door interlocks With options M08, M09, M10 and M38 the drive is supplied with a mechanical door interlock system. These options are mutually exclusive. Note: One of the options M08 to M10 and M38 is required for CSA, CE (US). Option Description M08 Mechanical door interlock – Superior Description see option M10. M09 Mechanical door interlock – Kirk Description see option M10. M10 Mechanical door interlock – Castell The safety closing/interlocking system is based on the key transfer system from Castell. The opened circuit-breaker releases the key to the key exchange unit, which in turn releases the keys to the drive cabinet doors of the power section. This ensures that the drive is isolated from the medium voltage and that the medium voltage is no longer present in to cabinet. M38 Mechanical door interlock – Fortress Description see option M10. Attention: Option L29 is only possible if the drive output voltage is the same as the line voltage. Note: Options M08, M09, M10 and M38 are mutually exclusive, M08 is the preset value. 4/6 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options M17 Electrical door interlocks N85 Keypad located internal to cabinet The electrical switch doors interlock removes power from energized sectors. Keypad installed on the control panel inside the drive cabinet, no touchscreen provided. Drive sends a signal to the circuit breaker trip circuit to remove power and to prevent closure of the circuit breaker. This system prevents the drive from being energized until all doors into the energized sections in the drive are closed. This system is a backup to the mechanical door interlocks (M08, M09, M10, and M38). T03, T04 Nameplate color, material Note: M17 is included by option U02 (Version with CE conformity. It is not available separately for these drives. This system is a backup to the mechanical door interlocks (M08, M09, M10, and M38). M36, M37 Gland plates With options M36 and M37, gland plates can be ordered in a brass (M36) and stainless steel (M37) version. The options M36 and M37 are mutually exclusive. Option Description M36 Gland plates, brass M37 Gland plates, stainless steel Note: Options M36 and M37 apply for input/output power cables only. Gland plates for control cables are always aluminum. N26 Synchronized pre-charge pre-magnetization of the transformer Liquid-cooled Perfect Harmony drives come equipped as standard with an asynchronous pre-charge system that will bring the DC-link capacitors in all power cells up to rated voltage before the incoming circuit-breaker is closed. Even with all the power cells pre-energized, the input transformer will still draw the characteristic inrush currents associated with distribution transformers of this size when energized. The synchronized pre-charge option allows not only the DClink capacitors in all power cells to be pre-charged, but in addition, to build-up the input transformer flux in close phase relation with the incoming medium voltage feed, hence minimizing the transformer inrush currents when the circuit-breaker is closed. Option Description T03 White letters with black core (standard: black letters, white core) T04 Stainless steel (standard: phenolic) T74 to T91 Nameplate languages Nameplates can be supplied in two languages. The following order codes provide a list of available languages. 4 Note: Please contact the factory or local Siemens sales representative for languages different from the ones specified below. Option Description T74 English / German T82 English / Portuguese (Brazil) T85 English / Russian T91 English / Chinese Table 3-6 Mutually exclusive options T74 to T91 Nameplate language Code T74 T82 T85 T91 ― ― ― ― ― English / German T74 English / Portuguese (Brazil) T82 ― English / Russian T85 ― ― English / Chinese T91 ― ― ― ― — Options are mutually exclusive. U02 Version with CE conformity With option U02, a drive version with CE conformity is supplied. Note: Option U02 includes options L03 (EMC filter) and M08 (mechanical door interlocks – Superior). Siemens D 15.1 – 2012 4/7 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options U03 Version with CSA certification V01 to V14 Motor Voltages With option U03, a drive version certified by the Canadian Standards Association (CSA) is supplied. With the options V01 to V14, the motor voltage can be selected. These options are mutually exclusive. Select one of them. Note: Option U03 includes option M08 (mechanical door interlocks – Superior). 4 Option Motor voltage V01 2.3 kV U02, U04 Combination Version with CE and GOST certification V02 2.4 kV V03 3.0 kV With the combination of U02 and U04, a drive version with CE and GOST conformity is supplied. V04 3.3 kV V05 4.0 kV V06 4.16 kV Note: When options U02 and U04 are combined, options L03 (EMC filter) and option M12 (electrical door interlocks) are included. V07 4.8 kV V08 5.0 kV V09 5.5 kV V10 6.0 kV V11 6.3 kV V12 6.6 kV V13 6.9 kV V14 7.2 kV U10 ProToPS With option U10, the control system Process Tolerant Protection Strategy (ProToPS) is integrated – a groundbreaking process control system available exclusively from Siemens. Instead of tripping the drive and automatically shutting down the system due to a malfunction, ProToPS provides a hierarchical system of warnings in advance of potential drive system trip. This control strategy allows time to evaluate the situation and respond appropriately to avoid a system shutdown. Note: Option U10 includes the options U11 (cell bypass). Note: Contact the factory or your local Siemens sales representative for option U10. U11 Cell bypass With option U11, the drive system will automatically continue to operate uninterrupted if one or more cells has a fault. The continuous current rating is maintained with faulted cells but at a reduced voltage. This is a recommended option for critical processes. Faulted cells can then be replaced at a convenient planned maintenance window. W31, W32 Design of Cooling With options W31 or W32, a heat exchanger is provided to cool the power components and transformer. They are mutually exclusive. For further details, please contact the factory or your local Siemens sales representative. Option Description W31 Drive prepared for liquid-liquid heat exchanger W32 Drive prepared for liquid-air heat exchanger Note: The heat exchangers are not integral to the drive lineup and require outside installation by customer. Note: One heat exchanger unit is required per drive system. Example of liquid-liquid heat exchanger Note: Option U11 is included by the option U10 (ProToPS). Plate and Frame Heat Exchanger 4/8 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Description of Options Options Note: For more information on Liquid-Liquid heat exchangers, please contact your local Siemens sales representative for any questions or inquiries Example of liquid-air heat exchanger Y05 Customer-specific nameplate As standard the nameplate shows the rated data of the drive under nominal conditions. If data on the nameplate should be adapted to special ambient conditions (temperature, altitude) or should reflect special load conditions (e.g. derating because of operation at low frequency), the option Y05 must be selected. Note: For more information on Liquid-Air heat exchangers, please contact your local Siemens sales representative for any questions or inquiries. W71 Deionized water supplied by Siemens With option W71, Siemens will provide the required amount of deionized water for the inner closed loop cooling system. W72, W73 Coolant glycol For further details, please contact the factory or your local Siemens sales representative. Option Description W72 Propylene glycol supplied by Siemens With option W72, Siemens will provide the required amount of propylene glycol for the inner closed loop cooling system. W73 Ethylene glycol supplied by Siemens With option W73, Siemens will provide the required amount of ethylene glycol for the inner closed loop cooling system. Information to be supplied: • Altitude • Coolant temperature • Rated voltage • Rated current • Rated power Y09 Paint finish other than standard As standard the drives are supplied with ANSI 61 paint finish. A special color must be specified in plain text when ordering. Y10 Circuit diagrams with customer-specific description field The circuit diagrams are given customer-specific headers. The data for the header must be specified in plain text (up to three lines of 45 characters per line). Y37 Customer specified touchscreen A customer specified touchscreen will be provided on the door of the drive. Option Y37 includes option N85 (Keypad located internal to cabinet). For details please contact the factory or your local Siemens sales representative. Y38 Customer specified equipment on right door With option Y38, customer specified equipment will be mounted on the right door. Siemens D 15.1 – 2012 4/9 4 ROBICON Perfect Harmony Liquid-cooled drives Notes 4 4/10 Siemens D 15.1 – 2012 5 ROBICON Perfect Harmony Liquid-cooled drives Engineering information 5 5/2 5/2 5/3 Tools 5/3 5/3 Accessories 5/4 5/4 Control overview 5/5 5/5 5/6 5/6 5/6 5/7 NXGII ToolSuite SinaSave Cell lifter Control features Drive input protection Speed and torque control Output voltage and current Output voltage characteristics Output current Output voltage capability 5/8 5/8 5/8 Interfaces 5/9 Operator panel 5/10 Scope of delivery 5/11 Dimension drawings Overview Standard input/output assignments Siemens D 15.1– 2012 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Overview NXGII ToolSuite The NXGII ToolSuite is a PC-based high-level Graphical User Interface (GUI) application that integrates various software tools used for NXGII based drives. ToolSuite, equipped with the Microsoft Windows Operating System, allows navigation through a drive’s features by using a PC or by using a touch screen (instead of an operator panel) – allowing you to monitor and control that drive’s functions quickly and easily. The NXGII Control and the PC running the NXGII ToolSuite software, interface with one another using Ethernet and TCP/ IP protocol. ToolSuite contains the following tools: Drive Tool, Debug Tool, and SOP Utilities. 5 Configuration • Multilevel password to limit access - Passwords same as used in drive • Folders for each drive configuration category (i.e., VFD Menu system) -Icon colors to indicate default and modified parameter values -On screen parameter identifier (matches operator panel IDs for speed menus) -Parameter editing assisted by minimum/maximum limits and defaults • Ability to upload logs, parameters, system program • Ability to download system program and/or configuration data files Graphing • Adjustable time scale • Predefined variable list to select variable to be graphed • Graph up to 10 variables • Individual variable offsets • Individual variable scaling • Customizable graphics – fonts, color, styles • Freeze graphics • Freeze graph on fault • Freeze on selectable trigger • Zoom graph • Printable graphics • Exportable graphics Status • Programmable display variables • Pick list selectable variables, same as drive operator panel display list • First 4 synchronized to operator panel display • Fault and alarm indicators (traffic lights: red = fault, yellow = alarm, green = none) 5/2 Siemens D 15.1 – 2012 Control (only if enabled by SOP) • Manual start button • Stop button • Fault reset button Drive Tool Its purpose is to manage all of the drive features and provide the user with a user-friendly view of the drive. The Drive Tool’s main features include: • Drive configuration • Drive variable graphing • Drive status (provides real time status of various parameters, measured values, and calculations) Debug Tool This application provides a remote graphical user interface for Siemens medium-voltage ROBICON Perfect Harmony NXGII series drives. With the Debug Tool, the user can examine drive variables using a PC in a simple and quick manner. The debug utility is intended for use during test, commissioning, and troubleshooting of the drive. SOP Utilities The System Operating Program (SOP) is the logic that maps the internal and external I/O into the functionality of the drive. In its simplest form, it just maps internal states to external points. In more complex forms, additional complex logic, in the form of Boolean logic, as well as timers, counters, and comparators, express the system functionality to the drive. The SOP Utilities is a group of utilities under the ToolSuite umbrella program. It performs most of the functionality on the PC running the ToolSuite, but has serial communications capability for uploading and downloading the System Program directly to the drive via an RS232 interface between the drive and the PC. The purpose of the SOP Utilities Tool is to convert logic statements into a form of machine-recognizable code that is run under the built-in drive SOP interpreter. ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Tools SinaSave In addition to high-efficiency motors (IE2) SinaSave also includes low-voltage and medium-voltage frequency drives, which are predestined for pump and fan application. Further, the motor side has been supplemented by a new feature that takes into consideration the mechanical system. High-torque motors have also been recently integrated. User-friendly functions such as an automatic update function, an up-to-date currency table and improved functions (e.g. sending pdfs by e-mail) round-off the functionality of this energy-saving tool. Additional information Additional information on services relating to energy-saving topics is provided on the Internet: www.siemens.com/sinasave www.siemens.com/energy-saving Based on characteristic plant values, SinaSave calculates the possible cost-saving potential for the specific application. A payback time is obtained from the monthly overall saving of the application and the purchase and installation costs for the motor or frequency drive. This payback time is frequently just a few months. Function SinaSave is designed to select an energy-efficient motor for line operation or a frequency drive for variable-speed and therefore energy-saving operation. For line operation, the tool can calculate the cost savings as well as the payback time for Siemens energy-saving motors, class IE2 or NEMA Premium using three comparison cases: In comparison to IE1 or EPAct motors, individually selected and known motors or in comparison to known motors when investigating a complete plant. Accessories Cell lifter The power cells of the ROBICON Perfect Harmony drives can be replaced as a unit. To replace, the entire power cell must be extracted from the drive and transported on a cell lifter. Cell lifter data Carrying capacity WCIII lb 500 kg 226 Highest platform position in 68 mm 1727 Order number 6SR3950-0SM10-1AD0 5 For drive operation, SinaSave takes into account all of the necessary plant or system-specific parameters as well as the values required for the process; these include, for example, the flow rate for pumps, the specific density of the medium being transported and the efficiency of the fluid flow machines of the complete plant. Additional basic data that the program requires includes the number of working days and work shifts as well as the pumping profile over a day and a year, which are decisive for the energy-saving impact. Using the plant-specific data, the program selects the optimum drive system, calculates the price of a suitable frequency drive and determines the energy requirements of the variable-speed drive system when compared to all of the alternative concepts that could be possibly considered. Siemens D 15.1 – 2012 5/3 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Mode of operation Control features The following table provides a summary of the performance offered by the ROBICON Perfect Harmony drives with NXGII control. Overview of control features Feature Description Output frequency 0 ... 300 Hz 1) ; above 167 Hz, current derating is required Modulation Multi-level PWM Ride-through • Medium-voltage ride-through: minimum 5 cycles • Control power ride-through with UPS: minimum 5 cycles Spinning load • Instantaneous mode: allows fast bypass • Frequency scan mode: performed after residual motor voltage has collapsed Induction motor control • V/Hz for parallel motors (VHz) • Open-loop vector control for induction motors (OLVC) • Closed-loop vector control for induction motors (CLVC) Synchronous motor control • Open-loop vector control for synchronous motors (OSMC) • Closed-loop vector control for synchronous motors (CSMC) Emergency Stop category Emergency stop category 0 is set as standard for an uncontrolled shutdown. The function includes voltage disconnection of the drive output by opening the circuit-breaker. Consequently the motor coasts down. 5 Energy saver Single parameter driven (for induction motors only) Braking 2) • Inverse speed (max. braking torque is approx. 0.25 % at full speed and increases as speed is reduced) • Regenerative Braking 3) • Dynamic Braking 4) Auto tuning Available for induction motors as long as the drive rating is higher than 67 % of the motor Advanced Cell Bypass 250 ms downtime with redundant cells; without redundant cells, the downtime depends on the (option U11) motor open circuit time constant Synchronous transfer Closed synchronous transfer available for induction and synchronous motors 5) (option L29) Voltage minimum boost Not implemented; as an alternate, automatic stator resistance compensation is available in OLVC/CLVC/OSMC/ CSMC control modes (also see description for flux attenuation shaping) Flux attenuation shaping Not implemented; a simple (single parameter function) implementation is available Zero speed control Not implemented 1) Although 0 Hz can be produced by the drive, torque production is limited. 2) Note: 4Q cells are qualified and released for braking (intermittent) regeneration applications. Please, contact the factory or your local Siemens sales representatives for more details. 3) For continuous power regeneration applications, please, contact the factory or your local Siemens sales representatives for more details. 4) For Dynamic Braking, please, contact the factory or your local Siemens sales representatives for more details. 5) Synchronous transfer applications with synchronous motors would require a PLC to manage the exciter control. 5/4 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Mode of operation (continued) Drive input protection ROBICON Perfect Harmony utilizes software functions to detect abnormal conditions due to an internal drive failure and thus provides protection to the drive. Below you find a description of some routines that are implemented in NXGII control for drive protection. Faults within the drive can be categorized into two types – “low impedance” (with high current) and “high impedance” (with low current) faults. A “low impedance” fault within the drive or the secondary side of the transformer would result in a significant reactive current on the primary side. The “one cycle protection” (or excessive input reactive current detection) is implemented to detect such types of faults. A “high impedance” fault within the drive would result in low current that is difficult to detect on the primary side of the transformer but will result in measurable losses that can be used to sense the condition. The “excessive drive losses protection” allows the detection of such faults. The level of currents detected by these functions cannot be easily detected and may be insufficient to activate the main primary protection. Hence the fault signals issued by these routines should be used with suitable interlocking, via a relay output and/or serial communication, to disconnect mediumvoltage from the drive input. One cycle protection (or excessive input reactive current detection) NXGII control utilizes the reactive component of the drive input current to determine whether a “low impedance” fault on the secondary side of the transformer has occurred. For example, a short-circuit in one of the secondary windings will result in poor power factor on the high-voltage side of the transformer. A software model of the transformer is used to predict the reactive component of primary current based on the known load. An alarm and trip are generated when the actual reactive current exceeds this prediction based on an inverse time curve. Further in formation on this curve and the time to trip is provided below. This event will normally cause the input disconnect device to open. The one cycle protection is defeated during the first 0.25 seconds after primary voltage is applied, to allow transformer saturation inrush to decay. Excessive drive losses protection The excessive drive losses protection uses drive losses to protect the drive against “high impedance” fault conditions. The drive losses are calculated as the difference between the measured input and output powers, and compared against reference losses. Once the threshold is exceeded, a fault is issued and the drive trips based on an inverse time curve. During the idle state if the drive losses exceeds the idle threshold by 1 to 2 % the control will issue a command to open the input breaker within 250 ms. Such a fast response will greatly reduce the adverse effect of a “high impedance” fault on the drive system. Speed and torque control Feature V/Hz control Open-loop vector control Closed-loop vector control Speed range (for 100% holding torque and 150% starting torque) 40:1 100:1 200:1 Torque regulation (% of rated) n/a ±2% ±2% Torque linearity (% of rated) n/a ±5% <±5% Torque response 1) n/a > 750 rad/s > 750 rad/s Speed regulation (% of rated) Motor slip ± 0.5 % 2) ± 0.1 % 3) Speed response 4) 20 rad/s 20 rad/s > 20 rad/s 5) Torque pulsation < 1.0 % < 1.0 % < 1.0 % < 3.5 % < 3.5 % < 3.5 % (% of rated) without over-modulation 6) Torque pulsation (% of rated) with over-modulation 6) 5 Note: Applications that require lower than 1% speed operation under high load torque should use the CLVC mode. In such cases it is preferable to select a motor that has high full-load slip (> 1.0 %) and high breakdown torque. 1) Torque response values are valid for drive without an output filter. Tuning may be required to achieve these values. 2) Approx. 0.3 % speed error is typical. Worst-case speed error is equal to approximately 30 % of rated motor slip. 3) 0.1 % can be achieved with a 1024 PPR encoder. Speed accuracy depends on the encoder PPR. 4) Speed response numbers apply as long as torque limit is not reached. 5) Testing is required to determine exact value. 6) ROBICON Perfect Harmony drives when not operated in over modulation, will have torque pulsation amplitudes of less than 1% as listed in the above table. For a drive operating in over-modulation the torque pulsation is higher at the 6th harmonic frequency (i.e. 6f component) which is introduced only in the speed range of 95 to 100 % of rated. Torque pulsations at all other frequencies are under 1 % of rated. Refer to section Output Voltage Characteristics (next page) for more information on the cell voltage and drive output voltage ratings that will operate with over-modulation. Siemens D 15.1 – 2012 5/5 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Function Output voltage characteristics Output current Output voltage Quantity Value Distortion at rated voltage (as a % of rated output voltage) without over-modulation: ≤ 2 % (for the first 20 harmonics) with over-modulation: ≤ 3 % 1) (for the first 20 harmonics) Unbalance (as a % of rated output voltage) ≤1% dV/dt 2) < 1000 V/µs for 750 V Harmonic voltage factor (HVF) 3) < 0.02 Number of cells Output voltage kV HVF 9 4.16 4) 0.019 12 4.80 0.012 15 6.00 0.008 15 6.60 0.007 18 7.20 0.006 18 8.00 0.005 5/6 Siemens D 15.1 – 2012 Value DC component (as a % of rated output current) ≤1% Distortion of THD 5) 6) without over-modulation ≤ 3 % (as a % of rated output current; when motor and drive ratings are equal and the motor leakage reactance is 16 % or higher) with over-modulation ≤ 4.5 % Output voltage characteristics 1) Only WCIII drives with a specific cell count and rated output voltage will Harmonic voltage factor as a function of ranks with 750 V cells (WCIII) 5 Quantity operate in over-modulation in the 95-100% speed range. Higher output voltage and current harmonic components at 5th and 7th harmonic frequencies will exist as reflected in the THD and torque pulsation values. 2) Although output dV/dt values are high, the control ensures that only one cell switches at a particular instant. The magnitude of voltage steps \ applied to the motor are thus smaller than the rated voltage (and equal to the DC-bus voltage of a single cell), which limits the stress on the insulation of the first few turns (of the motor winding). 3) No motor derating is required when the inverter voltage waveform has a HVF value that is less than 0.03. HVF. All Perfect Harmony configurations (with more than 9 cells) meet this requirement. 4) The output current distortion limit of 3 % is valid for drives with # of cells ≥ 9 and no over-modulation. As the number of cells increases, the current distortion decreases to below 2 % for 18 cell drives with a typical motor. 5) The output current distortion limit of 3 % is valid for drives with number of cells ≥ 9 and no over-modulation. As the number of cells increases, the current distortion decreases to below 2 % for 18 cell drives with a typical motor. 6) Most motors have a leakage reactance that is greater than 16 %. Output current distortion is inversely proportional to motor leakage reactance, i.e. as motor leakage reactance decreases, output current distortion increases. ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Function (continued) N = number of ranks (Number of Cells / 3) Vcell_rating = 750 V Vinput = actual input line voltage Vinput_rated = rated drive input voltage Tap_Setting = 1.00 (for 0 % tap), 0.95 (for +5 % tap) or 1.05 (for –5 % tap) Output voltage capability must be calculated based on worstcase line voltage (minimum value). With Over-Modulation (for 750 V cells only) Input under-voltage rollback In the event that the input voltage falls below 90 %, the attached description provides details of drive limitations. When the input line voltage drops below 90 % of its rated value, the drive limits the amount of power (and hence the torque) that can be delivered to the load. The maximum allowable drive power as a function of line voltage is shown in the figure below. At 66 % input voltage, the maximum drive power is limited to 50 % and is quickly reduced to a slightly negative value (regen limit) at 65 %. This limit forces the drive to absorb power from the motor and maintain the (power cell) DC-bus voltages in case the input voltage recovers during MV ride-through. The limit is implemented as an inverse function of speed in order to maintain constant power flow to the (cell) DC-bus. Drive Power (Pmax) vs Input Voltage Magnitude (Erms) 105 100 Pmax When over-modulation is used in the control for additional voltage capability, the maximum output voltage increases by 5 % and is given as: Available Drive Power as a Function of Input Voltage Note The use of over-modulation is discouraged. However, in exceptional cases over-modulation may be utilized but only after consulting the factory or your local Siemens sales representative. % 50 G_D015_EN_00012 With all cells operating The maximum output voltage of the drive in terms of the number of ranks and the secondary-side cell voltage is given as: 0 Regen limit 65 66 % Erms max 90 Figure 5.1 Drive power (Pmax) as a function of input voltage magnitude (Erms) Once the input voltage falls below 65 %, the drive reduces output power to a slightly negative value and maintains synchronism with the motor for a period greater than five cycles. Once input voltage is restored, the drive begins by magnetizing the motor and then continues with torque production. There is no delay in drive restart. If input voltage is not restored after five cycles the drive maintains synchronism with the motor as long as the power cells can operate without input power or as long as there is motor voltage (to synchronize to). Once operation of any power cell stops or if motor voltage decays significantly, the drive trips on a loss of input medium-voltage. Siemens D 15.1 – 2012 5/7 5 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Configuration Overview I/O WAGO modules The liquid-cooled ROBICON Perfect Harmony drive has a common control system namely NXGII. This control system offers digital and analog input and output capabilities through the use of the I/O breakout board and the I/O WAGO modules. WAGOTM is an off the shelf solution for interfacing digital and analog I/O to the NXGII controller via Modbus protocol. The table below shows some of the WAGO modules used in the WCIII series drive. WAGO modules characteristics I/O breakout board This board consists of 20 digital inputs, 16 digital outputs, 3 analog inputs and 2 analog outputs. The following table shows the main characteristics of the I/O breakout board. Signal type Channels Configuration Digital inputs 1 ... 2 1 ... 4 120 V AC 24 V DC Digital outputs 1 ... 2 relay output, rated 250 V AC at 1 A or 40 V DC at 1 A Analog inputs 1 ... 2 4 ... 20 mA 0 ... 10 V DC Analog outputs 1 ... 2 4 ... 20 mA I/O breakout board characteristics Signal type Quantity Configuration Digital inputs 20 24 V DC or 120 V AC Digital outputs 16 Dry form “C” contacts, rated 250 V AC at 1 A or 30 V DC at 1 A Analog inputs 3 1) 0/4 ... 20 mA or 0 ... 10 V DC Analog outputs 2 4 ... 20 mA 5 1) Only two out of the three analog inputs can be 0 to 10 V; one analog will always be a 4 to 20 mA. 5/8 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Keypad The ROBICON Perfect Harmony drive series contains a userfriendly operator panel. This operator panel is located on the front of the control cabinet for operation, monitoring and commissioning of the drive. The operator panel is illustrated in figure below. On (Red) when control power is supplied Display (2x24 Characters) On (Red) when faulted, blinks (Red) when alarm is active or unacknowledged. On (Red) when drive is running Status Indicators (Red LEDs) Keypad Modes of Operation: - Automatic - Manual Start - Manual Stop One of the most important functions of the operator panel is parameter monitoring. Below you find a reduced list of parameters that can be monitored by using the operator panel: The following are a few of the list of parameters that can be monitored on the operator panel: Input voltage [V] Output power [kW] Input voltage harmonics (one at a time) Output energy [kWh] Input current [A] Output current [A] Input current harmonics (one at a time) Output voltage [V] Input power factor VFD efficiency Input power [kW] Motor torque [Nm] Input reactive power [kVAR] Motor speed [RPM] Input energy [kWh] Motor slip [%] Input phase sequence Drive output frequency [Hz] Loss of phase Magnetizing current [A] Low-voltage Torque current [A] Transformer overload Motor flux [Wb] Figure 5.2 The operator panel of the ROBICON Perfect Harmony drive series 5 The operator panel offers the following features and characteristics: •LCD display (2 x 24 characters). •LEDs for displaying operational status. •Numerical keypad to enter set points or parameter values •Automatic key set the drive in automatic mode •Manual start key enables the operator to control the drive from the operator panel •Manual stop key to shut down the drive in a controlled manner •Security access code for safe operation Siemens D 15.1 – 2012 5/9 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Overview The standard scope of delivery of the ROBICON Perfect Harmony comprises: Standard units The basic unit of each ROBICON Perfect Harmony product-line consists of the following: • Input cabinet • Transformer cabinet • Cell cabinet • Control cabinet • Output cabinet • Coolant cabinet 1) Items not included in the standard scope of delivery 5 The following items are not included in the standard scope of delivery: • Cables, lugs and glands • Isolators, contactors or circuit-breakers (optionally available) • Make-proof grounding switch (optionally available) • Motors • Cable runways or cable ducts • Piping for cooling cabinets • Harmonic filters • Harmonic analysis • Torsional analysis • Erection work • Commissioning • Acceptance test with experts for the complete drive system 1) The coolant cabinet is delivered without deionized water. The heat exchanger is delivered and located separately. The necessary pipes and connection pieces (to converter and raw-water supply on the plant side) are not included in the scope of delivery. 5/10 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Engineering Information Dimension Drawings Figure 5.3 WCIII Standard Unit System Dimensions Motor Voltage Shaft Output Cabinet height Cabinet depth kV hp kW mm in mm in mm in 4000...6500 2893…4847 9400 370 2896 114 1680 66 7000…8500 5220…6338 9600 378 2920 115 1680 66 4000…6500 2893…4847 9400 370 2896 114 1680 66 3.3 4.0/4.16 4.6 / 4.8 6.0 6.6 6.9/7.2 WCIII System Cabinet Cabinet width 7000…10000 5220…7457 9600 378 2920 115 1680 66 4000…4500 2893…3356 10110 398 2896 114 1680 66 5000…9500 3729…7084 10310 406 2920 115 1680 66 10000…12000 7457…8948 10470 412 2920 115 1780 70 4000…4500 2893…3356 10800 425 2896 114 1680 66 5000…9500 3729…7084 11100 433 2920 115 1680 66 10000…15000 7457…11185 11150 439 2920 115 1780 70 4000…4500 2893…3356 10800 425 2896 114 1680 66 5000…9500 3729…7084 11100 433 2920 115 1680 66 10000…17000 7457…12677 11150 439 2920 115 1780 70 4000…9500 2893…7084 11890 468 2920 115 1680 66 10000…13000 7457…9694 12040 474 2920 115 1780 70 14000…18000 10440…13423 12140 478 3180 125 1930 76 Siemens D 15.1 – 2012 5 5/11 ROBICON Perfect Harmony Liquid-cooled drives Notes 5 5/12 Siemens D 15.1 – 2012 6 ROBICON Perfect Harmony Liquid-cooled drives 5 Services and documentation 6/2 Training 6/3 Documentation 6/4 Service and Support The unmatched complete service for the entire life cycle Siemens D15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation Overview The priority of Siemens training programs is to help customers maintain and maximize the efficiency of their Siemens equipment. The greater the knowledge of the system and its functions, the higher the efficiency the operator will obtain from the equipment. The combination of our knowledge and field experience coupled with continuous research and development has made our training program one of a kind in the industry. The excellence of our staff and our numerous world-wide training locations are proof of our commitment to product education, maintenance and employee safety issues. By combining modern teaching methods with the latest technology, we offer the best there is in training. Siemens tailors its training programs to meet the individual customer’s product and application needs. This method of teaching avoids the “cookie-cutter” approach that tends to limit and generalize. We focus on you, your process and your equipment. And we train all associated personnel including operators, maintenance personnel, electrical technicians and electrical engineers. 6 Benefits • Higher customer comfort level with Siemens equipment - By means of theoretical explanation and hands-on experience •Safety - By learning best practices and protective equipment • Reduce costly downtime - By being able to address issues in a timely fashion - By identifying spare parts needed •Reduce repairs - By addressing issues in advance through maintenance • Minimize Siemens field service calls More information Course descriptions ROBICON Perfect Harmony Operator Class (4 hours) This training program is designed to cover the key aspects for drive operators. Included in this session will be a brief introduction to ROBICON Perfect Harmony drives series, the drive topology and layout, safety guidelines, key parameters, operating the drive, reading faults/alarms. Contents: •Introduction to the ROBICON Perfect Harmony series of drives •ROBICON Perfect Harmony specifications •Safety on medium-voltage drives •ROBICON Perfect Harmony topology •Drive hardware identification •General operation of the ROBICON Perfect Harmony drive – hands on •Workshops – at the equipment - Safety - Operation - Fault/alarm logger - Acceleration/deceleration - Minimum speed/maximum speed ROBICON Perfect Harmony Drive Orientation Class (8 hours) This training program is designed to cover the key aspects for drive operators. Included in this session will be a general overview of the ROBICON Perfect Harmony drive, theory of operation, hardware identification, operation of the drive, alarms and faults, and spare parts. The interface of the software to the drive is demonstrational only. Contents: •Introduction to the ROBICON Perfect Harmony series of drives •ROBICON Perfect Harmony specifications •Safety on medium-voltage drives •ROBICON Perfect Harmony topology •Drive hardware identification •Control boards, basic operation •Customer drawings review •General operation of the ROBICON Perfect Harmony drive – hands on •Demonstration on how to use HyperTerminal to upload files – hands on - Fault log - Historic log - Event log - Parameter log • ToolSuite/debug demonstration only – hands on ROBICON Perfect Harmony Maintenance Class (2 days) 1) This training program is designed to cover the key aspects for an overview for maintenance personnel. This program covers each aspect of the drive in detail so maintenance personnel will obtain an understanding and feel comfortable with the drive. Included in this session will be the drive layout, safety guidelines, lockout tag out, key parameters, operating the drive, obtaining faults/alarms, hardware identification and operation, review of equipment drawings. In this session attendees perform workshops to obtain a high comfort level working on the drive. The training session covers basic troubleshooting. The interface of the software to the drive is demonstrational only. Contents: •Introduction to the ROBICON Perfect Harmony series of drives •ROBICON Perfect Harmony specifications 1) 6/2 Siemens D 15.1 – 2012 Please, contact your Service Sale Representative for more information. ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation More Information (continued) •Safety on medium-voltage drives •ROBICON Perfect Harmony topology •Drive hardware identification •Control boards, basic operation, replacement and spare parts •Customer drawings review •General operation of the ROBICON Perfect Harmony drive – hands on •Demonstration on how to use HyperTerminal to upload files– hands on - Fault log - Historic log - Event log - Parameter log •ToolSuite/debug demonstration only – hands on •Preventive maintenance •Supplied spare parts list (provided on customer request only) ROBICON Perfect Harmony Advance Maintenance Class (4 days) This advanced training program is designed to cover the key aspects for maintenance personnel. This program covers each aspect of the drive in detail, so maintenance personnel will be able to troubleshoot the drive in a safe format. Included in this session will be the drive layout, safety guide-lines, lockout/tag out, parameters, operating the drive, obtaining faults/alarms, hardware identification and operation. Overview of the System Operational Program (SOP), which is a group of programmable logic functions that define features and capabilities of the drive. Complete review of the equipment drawings. Software will be provided and loaded on the customer’s computer for interface to the controls. This training class is designed as 50 % of the time theoretical and 50 % hands on. Contents: •Introduction to the ROBICON Perfect Harmony series of drives •ROBICON Perfect Harmony specifications •Fundamental drive terminology •Motor theory •Safety on medium-voltage drives •Power devices •ROBICON Perfect Harmony topology •Drive hardware identification •Control boards, basic operation, replacement and spare parts •Customer drawings review •General operation of the ROBICON Perfect Harmony drive – hands on •Presentation of Siemens software package – hands on - Installation of the software on customer laptops - Instructions on the program and its operation •Utilization of ToolSuite/debug – hands on - ToolSuite software installation, setup and interface to the drive •Preventive maintenance, troubleshooting, installation and set-up •Bypass operation •Workshops – hands on - Hardware identification - Pull power cell - Operator panel operation – changing parameters, viewing logs - Drive operation – manual/automatic control - Laptop interface to the drive - Waveforms on the control boards via oscilloscope Availability For more information on ROBICON Perfect Harmony training courses, please contact the following phone number: +1 800 333 7421 Documentation The O&M manual will be send to the customer following the shipment of the ROBICON Perfect Harmony drive. This manual includes the following standard sections: •Equipment list template •Supplied spare parts list •Maintenance instructions •Field service information •Storage requirements •Recommended spare parts •Warranty information •Product user manuals •System operating program (SOP) •Drawings of the drives (outline and wiring) 6 The documentation is in English. Further languages can be ordered if required (see description of options). Siemens D 15.1 – 2012 6/3 ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation For machine constructors, solution providers and plant operators: The service offering from Siemens Industry, Automation and Drive Technologies includes comprehensive services for a wide range of different users in all sectors of the manufacturing and process industry. Technical Support Expert advice on technical questions with a wide range of demand-optimized services for all our products and systems. To accompany our products and systems, we offer integrated and structured services that provide valuable support in every phase of the life cycle of your machine or plant – from planning and implementation through commissioning as far as maintenance and modernization. Our Service & Support accompanies you worldwide in all matters concerning automation and drives from Siemens. We provide direct on-site support in more than 100 countries through all phases of the life cycle of your machines and plants. 6 You have an experienced team of specialists at your side to provide active support and bundled know-how. Regular training courses and intensive contact among our employees – even across continents – ensure reliable service in the most diverse areas. www.siemens.com/ automation/support-request Technical Consulting Support in planning and designing your project: From detailed actual-state analysis, definition of the goal and consulting on product and system questions right through to the creation of the automation solution. Online Support The comprehensive online information platform supports you in all aspects of our Service & Support at any time and from any location in the world. www.siemens.com/ automation/service&support 6/4 Siemens D 15.1 – 2012 Contact information is available on the internet at: www.siemens.com/automation/partner ROBICON Perfect Harmony Liquid-cooled drives Services and Documentation Repairs Engineering Support Support during project engineering and development with services fine-tuned to your requirements, from configuration through to implementation of an automation project. Downtimes cause problems in the plant as well as unnecessary costs. We can help you to reduce both to a minimum – with our worldwide repair facilities. Optimization Field Service Our Field Service offers you services for commissioning and maintenance – to ensure that your machines and plants are always available. Spare Parts During the service life of machines and plants, there is often a great potential for increasing productivity or reducing costs. To help you achieve this potential, we are offering a complete range of optimization services. Upgrades and Retrofits In every sector worldwide, plants and systems are required to operate with constantly increasing reliability. We will provide you with the support you need to prevent a standstill from occurring in the first place: with a worldwide network and optimum logistics chains. You can also rely on our support when it comes to modernization – with comprehensive services from the planning phase all the way to commissioning. 6 Siemens D 15.1 – 2012 6/5 ROBICON Perfect Harmony Liquid-cooled drives Notes 6 6/6 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Appendix 5 7/2 Subject Index 7/3 Standard terms and conditions of sale and delivery Siemens D 15.1 – 2012 7 ROBICON Perfect Harmony Liquid-cooled drives Subject Index Subject Index 7 Chapter/page A Anti-condensation heating for cabinet Applications, typical Auxiliary voltage supply 4/6 2/2 4/5 B Bidirectional synchronized transfer Braking 4/5 5/4 C CE and GOST certifications CE conformity Cell bypass Cell lifter Cell overload capability Circuit diagrams Clean power input Conditions of sale and delivery Control features Control functions Control instruments Control voltage supply Customer specific nameplate Customer specified touchscreen Customer specified equipment CSA certification 4/8 4/7 2/4, 4/8 5/3 2/8 4/9 2/2 7/4 5/4 2/7 4/5 4/5 4/9 4/9 4/9 4/8 D Deionized water Dimension drawing Display instruments Documentation Drive acceptance tests Drive input protection Drive selection criteria Drive topology Dynamic braking 4/9 5/11 4/5 4/2, 6/3 2/3 5/5 2/9 2/4 5/4 E Electrical door interlocks EMC filter Extended reliability 4/7 4/5 2/3 G Gland plates 4/7 7/2 Siemens D 15.1 – 2012 Chapter/page I Installation and maintenance Insulated Gate Bipolar Transistors (IGBTs) Interfaces I/O output board I/O WAGA modules IP54 degree of protection 2/3 2/4 5/8 5/8 5/8 3/2 K Keypad, Touchscreen 4/2 L Linked low-voltage cells Liquid-air heat exchanger Liquid-liquid heat exchanger 2/4 4/8 4/8 M Maximized availability Mechanical door interlocks Monitoring functions Motor monitoring Motor static exciter Motor voltages 2/2 4/6 2/7 4/2 4/3 4/8 N Nameplates O Operator panel Options Order No. supplements Output reactor Output voltage characteristics Output current Overload capability Overview of liquid-cooled product line 4/7, 4/9 5/9 2/20, 2/21, 4/2 … 4/9 2/16 … 2/18 4/5 5/6 5/6 2/8 2/2 P Paint finish Perfect Harmony overview Perfect Harmony WCIII characteristics Power quality monitoring Power quality output Pre-Charge Production schedules Protection functions ProToPS 4/9 2/2 2/8 4/2 2/2 2/6 4/2 2/7 4/8 ROBICON Perfect Harmony Liquid-cooled drives Subject Index Subject Index R Regenerative Braking S Scope of delivery Selection and ordering data Motor voltage 3.3 kV Motor voltage 4.0/4.16 kV Motor voltage 4.6/4.8 kV Motor voltage 6.0 kV Motor voltage 6.6 kV Motor voltage 7.2 kV Serial communication Service and support Speed and torque control Standards and regulations T Technical data WCIII Tools NGXII ToolSuite SinaSave Training Transformer V Vector control Chapter/page 5/4 5/10 2/10 2/11 2/12 2/13 2/14 2/15 4/4 6/4, 6/5 5/5 2/2 3/2 5/2 5/3 6/2, 6/3 2/4 4/5 7 Siemens D 15.1 – 2012 7/3 ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery 1.Applicable Terms. These terms govern the sale of Products by Siemens. Whether these terms are included in an offer or an acceptance by Siemens, such offer or acceptance is conditioned on Buyer’s assent to these terms. Any additional, different or conflicting terms contained in Buyer’s request for proposal, specifications, purchase order or any other written or oral communication from Buyer shall not be binding in any way on Siemens. Siemens failure to object to any such additional, different or conflicting terms shall not operate as a waiver of these terms. 7 2.Pricing and Payment. The prices shall be: (a.) as stated in Siemens’ proposal, or if none are stated, (b.) Siemens’ standard prices in effect at the time of release for shipment. In the event of a price increase or decrease, the price of Products on order shall be adjusted to reflect such increase or decrease. This does not apply to a shipment held by request of Buyer. Products already shipped are not subject to price increase or decrease. Discounts, if any, are as specified on the latest discount sheets issued from time to time. Cash discounts are not applicable to notes or trade acceptances, to prepaid transportation charges when added to Siemens’ invoices or to discountable items if there are undisputed past due items on the account. Cash discounts shall only be allowed on that portion of the invoice paid within the normal discount period. (a) Payment – Unless otherwise stated, all payments shall be net 30 days from invoice date payable in United States Dollars. (b)Credit Approval – All orders are subject to credit approval by Siemens. The amount of credit or terms of payment may be changed or credit withdrawn by Siemens at any time for any reason without advance notice. Siemens may, in its discretion, withhold further manufacture or shipment; require immediate cash payments for past and future shipments; or require other security satisfactory to Siemens before further manufacture or shipment is made; and may, if shipment has been made, recover the Products from the carrier, pending receipt of such assurances. (c)Installment Shipment – If these terms require or authorize delivery of Products in separate shipments to be separately accepted by Buyer. Buyer may only refuse such portion of such shipment that fails to comply with the requirements of these terms. Buyer may not refuse to receive any lot or portion of hereunder for failure of any other lot or portion of a lot to be delivered or to comply with these terms, unless such right of refusal is expressly provided for on the face hereof. Buyer shall pay for each lot in accordance with the terms hereof. Payment shall be made for the Products without regard to whether Buyer has made or may make any inspection of the 7/4 Siemens D 15.1 – 2012 Products. Products held for Buyer are at Buyer’s sole risk and expense. (d)Taxes, Shipping, Packing, Handling – Except to the extent expressly stated in these terms, Siemens’ prices do not include any freight, storage, insurance, taxes, excises, fees, duties or other government charges related to the Product, and Buyer shall pay such amounts or reimburse Siemens for any amounts Siemens pays. If Buyer claims a tax or other exemption or direct payment permit, it shall provide Siemens with a valid exemption certificate or permit and indemnify, defend and hold Siemens harmless from any taxes, costs and penalties arising out of same. Siemens’ prices include the costs of its standard domestic packing only. Any deviation from this standard packing (domestic or export), including U.S. Government sealed packing, shall result in extra charges. To determine such extra charges, consult Siemens’ sales offices. Any and all increases, changes, adjustments or surcharges (including, without limitation, fuel surcharges) which may be in connection with the freight charges, rates or classification included as part of these terms, shall be for the Buyer’s account. Orders of less than $400 are subject to a $25 handling fee. (e)Finance Charge – Buyer agrees to pay FINANCE CHARGES on the unpaid balance of all overdue invoices, less any applicable payments and credits, from the date each invoice is due and payable at an ANNUAL PERCENTAGE RATE of EIGHTEEN PERCENT (18%), or the highest applicable and lawful rate on such unpaid balance, whichever is lower. (f) Disputed Invoice – In the event Buyer disputes any portion or all of an invoice, it shall notify Siemens in writing of the amount in dispute and the reason for its disagreement within 21 days of receipt of the invoice. The undisputed portion shall be paid when due, and FINANCE CHARGE on any unpaid portion shall accrue, from the date due until the date of payment, to the extent that such amounts are finally determined to be payable to Siemens. (g)Collection. Upon Buyer’s default of these terms, Siemens may, in addition to any other rights or remedies at contract or law, subject to any cure right of Buyer, declare the entire balance of Buyer’s account immediately due and payable or foreclose any security interest in Products delivered. If any unpaid balance is referred for collection, Buyer agrees to pay Siemens, to the extent permitted by law, reasonable attorney fees in addition to all damages otherwise available, whether or not litigation is commenced or prosecuted to final judgment, plus any court costs or expenses incurred by Siemens, and any FINANCE CHARGES accrued on any unpaid balance owed by Buyer. ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery (continued) 3. Delivery; Title; Risk of Loss. Product shall be delivered F.O.B. Siemens point of shipment with title to the Product and risk of loss or damage for the Product passing to Buyer at that point. Buyer shall be responsible for all transportation, insurance and related expenses including any associated taxes, duties or documentation. Siemens may make partial shipments. Shipping dates are approximate only and Siemens shall not be liable for any loss or expense (consequential or otherwise) incurred by Buyer or Buyer’s customers if Siemens fails to meet the specified delivery schedule. A 5% handling charge will be added to the price for all Product furnished from a local branch. 4.Deferment and Cancellation. Buyer shall have no deferment rights and Buyer shall be liable for cancellation charges, which shall include without limitation (a)payment of the full product price for any finished Product or works in progress; (b)payment for raw materials ordered pursuant to a firm purchase order; and (c)such other direct costs incurred by Siemens as a result of such cancellation. 5.Force Majeure / Delays. If Siemens suffers delay in performance due to any cause beyond its reasonable control, including without limitation acts of God, strikes, labor shortage or disturbance, fire, accident, war or civil disturbance, delays of carriers, failure of normal sources of supply, or acts of government, the time of performance shall be extended a period of time equal to the period of the delay and its consequences. Siemens will give to Buyer notice within a reasonable time after Siemens becomes aware of any such delay. 6. Buyer’s Requirements. Timely performance by Siemens is contingent upon Buyer’s supplying to Siemens all required technical information and data, including drawing approvals, and all required commercial documentation. 7.Limited Warranty. (a)Limited Product Warranty Statements. For each Product purchased from Siemens or an authorized reseller, Siemens makes the following limited warranties: (i) the Product is free from defects in material and workmanship, (ii) the Product materially conforms to Siemens’ specifications that are attached to, or expressly incorporated by reference into, these terms, and (iii) at the time of delivery, Siemens has title to the Product free and clear of liens and encumbrances (collectively, the “Limited Warranties”). Warranties with respect to software which may be furnished by Seller as part of the Product, if any, are expressly set forth elsewhere in these terms. The Limited Warranties set forth herein do not apply to any software furnished by Siemens. If software is furnished by Siemens, then the attached Software License/Warranty Addendum shall apply. (b)Conditions to the Limited Warranties. The Limited Warranties are conditioned on (i) Buyer storing, installing, operating and maintaining the Product in accordance with Siemens’ instructions, (ii) no repairs, modifications or alterations being made to the Product other than by Siemens or its authorized representatives, (iii) using the Product within any conditions or in compliance with any parameters set forth in specifications that are attached to, or expressly incorporated by reference into, these terms, (iv) Buyer discontinuing use of the Product after it has, or should have had, knowledge of any defect in the Product, (v) Buyer providing prompt written notice of any warranty claims within the warranty period described below, (vi) at Siemens’ discretion, Buyer either removing and shipping the Product or non- conforming part thereof to Siemens, at Buyer’s expense, or Buyer granting Siemens access to the Products at all reasonable times and locations to assess the warranty claims, and (vii) Buyer not being in default of any payment obligation to Siemens under these terms. (c)Exclusions from Limited Warranty Coverage. The Limited Warranties specifically exclude any equipment comprising part of the Product that is not manufactured by Siemens or not bearing its nameplate. To the extent permitted, Siemens herby assigns any warranties made to Siemens for such equipment. Siemens shall have no liability to Buyer under any legal theory for such equipment or any related assignment of warranties. Additionally, any Product that is described as being experimental, developmental, prototype, or pilot is specifically excluded from the Limited Warranties and is provided to Buyer “as is” with no warranties of any kind. Also excluded from the Limited Warranties are normal wear and tear items including any expendable items that comprise part of the Product, such as fuses and light bulbs and lamps. (d)Limited Warranty Period. Buyer shall have 12 months from initial operation of the Product or 18 months from shipment, whichever occurs first, to provide Siemens with prompt, written notice of any claims of breach of the Limited Warranties. Continued use or possession of the Product after expiration of the warranty period shall be conclusive evidence that the Limited Warranties have been fulfilled to the full satisfaction of Buyer, unless Buyer has previously provided Siemens with notice of a breach of the Limited Warranties. Siemens D 15.1 – 2012 7/5 7 ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery (continued) (e)Remedies for Breach of Limited Warranty. Buyer’s sole and exclusive remedies for any breach of the Limited Warranties are limited to Siemens’ choice of repair or replacement of the Product, or non-conforming parts thereof, or refund of all or part of the purchase price. The warranty on repaired or replaced parts of the Product shall be limited to the remainder of the original warranty period. Unless otherwise agreed to in writing by Siemens, (i) Buyer shall be responsible for any labor required to gain access to the Product so that Siemens can assess the available remedies and (ii) Buyer shall be responsible for all costs of installation of repaired or replaced Products. All exchanged Products replaced under this Limited Warranty will become the property of Siemens. (f) Transferability. The Limited Warranties shall be transferable during the warranty period to the initial end-user of the Product. THE LIMITED WARRANTIES SET FORTH IN THIS SECTION ARE SIEMENS’ SOLE AND EXCLUSIVE WARRANTIES AND ARE SUBJECT TO THE LIMITS OF LIABILITY SET FORTH IN SECTION 8 BELOW. SIEMENS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, COURSE OF DEALING AND USAGE OF TRADE. 7 8.LIMITATION OF LIABILITY. NEITHER SIEMENS, NOR ITS SUPPLIERS, SHALL BE LIABLE, WHETHER IN CONTRACT, WARRANTY, FAILURE OF A REMEDY TO ACHIEVE ITS INTENDED OR ESSENTIAL PURPOSES, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR ANY OTHER LEGAL THEORY, FOR LOSS OF USE, REVENUE, SAVINGS OR PROFIT, OR FOR COSTS OF CAPITAL OR OF SUBSTITUTE USE OR PERFORMANCE, OR FOR INDIRECT, SPECIAL, LIQUIDATED, PUNITIVE, EXEMPLARY, COLLATERAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR FOR ANY OTHER LOSS OR COST OF A SIMILAR TYPE, OR FOR CLAIMS BY BUYER FOR DAMAGES OF BUYER’S CUSTOMERS. SIEMENS’ MAXIMUM LIABILITY UNDER THIS CONTRACT SHALL BE THE ACTUAL PURCHASE PRICE RECEIVED BY SIEMENS FOR THE PRODUCT AT ISSUE OR ONE MILLION DOLLARS, WHICHEVER IS LESS. BUYER AGREES THAT THE EXCLUSIONS AND LIMITATIONS SET FORTH IN THIS ARTICLE ARE SEPARATE AND INDEPENDENT FROM ANY REMEDIES WHICH BUYER MAY HAVE HEREUNDER AND SHALL BE GIVEN FULL FORCE AND EFFECT WHETHER OR NOT ANY OR ALL SUCH REMEDIES SHALL BE DEEMED TO HAVE FAILED OF THEIR ESSENTIAL PURPOSE. THESE LIMITATIONS OF LIABILITY ARE EFFECTIVE EVEN IF SIEMENS HAS BEEN ADVISED BY THE BUYER OF THE POSSIBILITY OF SUCH DAMAGES. 7/6 Siemens D 15.1 – 2012 9.Patent and Copyright Infringement. Siemens will, at its own expense, defend or at its option settle any suit or proceeding brought against Buyer in so far as it is based on an allegation that any Product (including parts thereof), or use thereof for its intended purpose, constitutes an infringement of any United States patent or copyright, if Siemens is promptly provided notice and given authority, information, and assistance in a timely manner for the defense of said suit or proceeding. Siemens will pay the damages and costs awarded in any suit or proceeding so defended. Siemens will not be responsible for any settlement of such suit or proceeding made without its prior written consent. In case the Product, or any part thereof, as a result of any suit or proceeding so defended is held to constitute infringement or its use by Buyer is enjoined, Siemens will, at its option and its own expense, either: (a) procure for Buyer the right to continue using said Product; b) replace it with substantially equivalent non-infringing Product; or (c) modify the Product so it becomes non-infringing. Siemens will have no duty or obligation to Buyer under this Article to the extent that the Product is (a) supplied according to Buyer’s design or instructions wherein compliance therewith has caused Siemens to deviate from its normal course of performance, (b) modified by Buyer or its contractors after delivery, (c) combined by Buyer or its contractors with devices, methods, systems or processes not furnished hereunder and by reason of said design, instruction, modification, or combination a suit is brought against Buyer. In addition, if by reason of such design, instruction, modification or combination, a suit or proceeding is brought against Siemens, Buyer shall protect Siemens in the same manner and to the same extent that Siemens has agreed to protect Buyer under the provisions of the Section above. THIS ARTICLE IS AN EXCLUSIVE STATEMENT OF ALL THE DUTIES OF THE PARTIES RELATING TO PATENTS AND COPYRIGHTS, AND DIRECT OR CONTRIBUTORY PATENT OR COPYRIGHT AND OF ALL THE REMEDIES OF BUYER RELATING TO ANY CLAIMS, SUITS, OR PROCEEDINGS INVOLVING PATENTS AND COPYRIGHTS. 10. Compliance with Laws. Buyer agrees to comply with all applicable laws and regulations relating to the purchase, resale, exportation, transfer, assignment, disposal or use of the goods. 11.Changes in Work. Siemens shall not implement any changes in the scope of work unless Buyer and Siemens agree in writing to the details of the change and any ROBICON Perfect Harmony Liquid-cooled drives Standard terms and conditions of sales and delivery Conditions of sale and delivery (continued) resulting price, schedule or other contractual modifications. Any change to any law, rule, regulation, order, code, standard or requirement which requires any change hereunder shall entitle Siemens to an equitable adjustment in the prices and any time of performance. 12.Non-waiver of Default. Each shipment made hereunder shall be considered a separate transaction. In the event of any default by Buyer, Siemens may decline to make further shipments. If Siemens elects to continue to make shipments, Siemens’ actions shall not constitute a waiver of any default by Buyer or in any way affect Siemens’ legal remedies for any such default. Any waiver of Siemens to require strict compliance with the provisions of this contract shall be in writing and any failure of Siemens to require such strict compliance shall not be deemed a waiver of Siemens’ right to insist upon strict compliance thereafter. 17.Export Compliance. Buyer acknowledges that Siemens is required to comply with applicable export laws and regulations relating to the sale, exportation, transfer, assignment, disposal, and usage of the Products provided under the Contract, including any export license requirements. Buyer agrees that such Products shall not at any time directly or indirectly be used, exported, sold, transferred, assigned or otherwise disposed of in a manner which will result in non-compliance with such applicable export laws and regulations. It shall be a condition of the continuing performance by Siemens of its obligations hereunder that compliance with such export laws and regulations be maintained at all times. BUYER AGREES TO INDEMNIFY AND HOLD SIEMENS HARMLESS FROM ANY AND ALL COSTS, LIABILITIES, PENALTIES, SANCTIONS AND FINES RELATED TO NON-COMPLIANCE WITH APPLICABLE EXPORT LAWS AND REGULATIONS. PH/CSD/En March 01, 2010 13 Final Written Agreement; Modification of Terms. These terms, together with any quotation, purchase order or acknowledgement issued or signed by Siemens, comprise the complete and exclusive agreement between the parties (the .Agreement.) and supersede any terms contained in Buyer’s documents, unless separately signed by Siemens. These terms may only be modified by a written instrument signed by authorized representatives of both parties. 14.Assignment. Neither party may assign the Agreement, in whole or in part, nor any rights or obligations hereunder without the prior written consent of the other; provided however that Siemens may assign its rights and obligations under these terms to its affiliates and Siemens may grant a security interest in the Agreement and/or assign proceeds of the Agreement without Buyer’s consent. 15.Applicable Law and Jurisdiction. These terms is governed and construed in accordance with the laws of the State of Delaware, without regard to its conflict of laws principles. The application of the United Nations Convention on Contracts for the International Sale of Goods is excluded. BUYER WAIVES ALL RIGHTS TO A JURY TRIAL IN ANY ACTION OR PROCEEDING RELATED IN ANY WAY TO THESE TERMS. 16.Severability. If any provision of these terms are held to be invalid, illegal or unenforceable, the validity, legality and enforceability of the remaining provisions will not in any way be affected or impaired, and such provision will be deemed to be restated to reflect the original intentions of the parties as nearly as possible in accordance with applicable law. 7 Siemens D 15.1 – 2012 7/7 ROBICON Perfect Harmony Liquid-cooled drives Notes 7 7/8 Siemens D 15.1 – 2012 ROBICON Perfect Harmony Liquid-cooled drives Notes 7 Siemens D 15.1 – 2012 7/9 ROBICON Perfect Harmony Liquid-cooled drives Notes 7 7/10 Siemens D 15.1 – 2012 For Further Information Siemens Drive Technologies: www.automation.siemens.com/mcms/drives/en Siemens drives family: www.sea.siemens.com/us/products/drives Local partners worldwide: www.siemens.com/automation/partner Siemens Industry, Inc. 3333 Old Milton Parkway Alpharetta, GA 30005 1-800-241-4453 [email protected] www.siemens.com/automation Subject to change without prior notice. Order No. LACA-001-0712 All rights reserved Printed in USA © 2012 Siemens Industry, Inc. The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.