MC33033, NCV33033 Brushless DC Motor Controller The MC33033 is a high performance second generation, limited feature, monolithic brushless dc motor controller which has evolved from ON Semiconductor’s full featured MC33034 and MC33035 controllers. It contains all of the active functions required for the implementation of open loop, three or four phase motor control. The device consists of a rotor position decoder for proper commutation sequencing, temperature compensated reference capable of supplying sensor power, frequency programmable sawtooth oscillator, fully accessible error amplifier, pulse width modulator comparator, three open collector top drivers, and three high current totem pole bottom drivers ideally suited for driving power MOSFETs. Unlike its predecessors, it does not feature separate drive circuit supply and ground pins, brake input, or fault output signal. Included in the MC33033 are protective features consisting of undervoltage lockout, cycle−by−cycle current limiting with a selectable time delayed latched shutdown mode, and internal thermal shutdown. Typical motor control functions include open loop speed, forward or reverse direction, and run enable. The MC33033 is designed to operate brushless motors with electrical sensor phasings of 60°/300° or 120°/240°, and can also efficiently control brush dc motors. http://onsemi.com PDIP−20 P SUFFIX CASE 738 20 1 SO−20L DW SUFFIX CASE 751D 20 1 PIN CONNECTIONS Features • • • • • • • • • • • 10 to 30 V Operation Undervoltage Lockout 6.25 V Reference Capable of Supplying Sensor Power Fully Accessible Error Amplifier for Closed Loop Servo Applications High Current Drivers Can Control External 3−Phase MOSFET Bridge Cycle−By−Cycle Current Limiting Internal Thermal Shutdown Selectable 60°/300° or 120°/240° Sensor Phasings Also Efficiently Control Brush DC Motors with External MOSFET H−Bridge NCV Prefix for Automotive and Other Applications Requiring Unique Site and Control Change Requirements; AEC−Q100 Qualified and PPAP Capable Pb−Free Packages are Available Top Drive Output BT 1 20 CT AT 2 19 Output Enable Fwd/Rev 3 18 60°/120° Select SA 4 17 AB SB 5 16 BB SC 6 15 CB Reference Output 7 14 VCC Oscillator 8 13 Gnd 9 12 Current Sense Non Inverting Input 11 Error Amp Out/ PWM Input Sensor Inputs Error Amp Non Inverting Input Error Amp Inverting Input 10 Bottom Drive Outputs (Top View) ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 25 of this data sheet. DEVICE MARKING INFORMATION See general marking information in the device marking section on page 25 of this data sheet. © Semiconductor Components Industries, LLC, 2013 February, 2013 − Rev. 11 1 Publication Order Number: MC33033/D MC33033, NCV33033 VM N S S N Rotor Position Decoder FWR/REV 60°/120° Motor Enable Undervoltage VCC Output Buffers Lockout Reference Regulator Speed Set Error Amp Thermal Shutdown Faster RT PWM R Q S Oscillator S CT Q R Current Sense This device contains 266 active transistors. Figure 1. Representative Schematic Diagram http://onsemi.com 2 MC33033, NCV33033 MAXIMUM RATINGS Rating Power Supply Voltage Digital Inputs (Pins 3, 4, 5, 6, 18, 19) Oscillator Input Current (Source or Sink) Symbol Value Unit VCC 30 V − Vref V IOSC 30 mA (Pins 9, 10, Note 1) VIR −0.3 to Vref V (Source or Sink, Note 2) IOut 10 mA Current Sense Input Voltage Range VSense −0.3 to 5.0 V Top Drive Voltage (Pins 1, 2, 20) VCE(top) 40 V Top Drive Sink Current (Pins 1, 2, 20) ISink(top) 50 mA IDRV 100 mA − − − 2000 200 2000 V V V PD RθJA 867 75 mW °C/W PD RθJA 619 105 mW °C/W TJ 150 °C TA −40 to + 85 −40 to +125 °C Tstg −65 to +150 °C Error Amp Input Voltage Range Error Amp Output Current Bottom Drive Output Current (Source or Sink, Pins 15,16, 17) Electrostatic Discharge Sensitivity (ESD) Human Body Model (HBM) Class 2, JESD22 A114−C Machine Model (MM) Class A, JESD22 A115−A Charged Device Model (CDM), JESD22 C101−C Power Dissipation and Thermal Characteristics P Suffix, Dual−In−Line, Case 738 Maximum Power Dissipation @ TA = 85°C Thermal Resistance, Junction−to−Air DW Suffix, Surface Mount, Case 751D Maximum Power Dissipation @ TA = 85°C Thermal Resistance, Junction−to−Air Operating Junction Temperature Operating Ambient Temperature Range (Note 3) MC33033 NCV33033 Storage Temperature Range Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. 1. The input common mode voltage or input signal voltage should not be allowed to go negative by more than 0.3 V. 2. The compliance voltage must not exceed the range of − 0.3 to Vref. 3. NCV33033: Tlow = −40°C, Thigh = 125°C. Guaranteed by design. NCV prefix is for automotive and other applications requiring site and change control. http://onsemi.com 3 MC33033, NCV33033 ELECTRICAL CHARACTERISTICS (VCC = 20 V, RT = 4.7 k, CT = 10 nF, TA = 25°C, unless otherwise noted.) Characteristic Symbol Min Typ Max 5.9 5.82 6.24 − 6.5 6.57 Unit REFERENCE SECTION Reference Output Voltage (Iref = 1.0 mA) TA = 25°C (Note 4) Vref V Line Regulation (VCC = 10 V to 30 V, Iref = 1.0 mA) Regline − 1.5 30 mV Load Regulation (Iref = 1.0 mA to 20 mA) Regload − 16 30 mV Output Short−Circuit Current (Note 5) ISC 40 75 − mA Reference Under Voltage Lockout Threshold Vth 4.0 4.5 5.0 V Input Offset Voltage (Note 4) VIO − 0.4 10 mV Input Offset Current (Note 4) IIO − 8.0 500 nA Input Bias Current (Note 4) IIB − −46 −1000 nA 80 − dB ERROR AMPLIFIER Input Common Mode Voltage Range VICR Open Loop Voltage Gain (VO = 3.0 V, RL = 15 k) AVOL 70 Input Common Mode Rejection Ratio CMRR 55 86 − dB Power Supply Rejection Ratio (VCC = 10 V to 30 V) PSRR 65 105 − dB VOH VOL 4.6 − 5.3 0.5 − 1.0 Output Voltage Swing High State (RL = 15 k to Gnd) Low State (RL = 17 k to Vref) (0 V to Vref) V V 4. MC33033: TA = −40°C to + 85°C; NCV33033: TA = −40°C to +125°C. 5. Maximum package power dissipation limits must be observed. http://onsemi.com 4 MC33033, NCV33033 ELECTRICAL CHARACTERISTICS (continued) (VCC = 20 V, RT = 4.7 k, CT = 10 nF, TA = 25°C, unless otherwise noted.) Characteristic Symbol Min Typ Max Unit fOSC 22 25 28 kHz OSCILLATOR SECTION Oscillator Frequency Frequency Change with Voltage (VCC = 10 V to 30 V) ΔfOSC/ΔV − 0.01 5.0 % Sawtooth Peak Voltage VOSC(P) − 4.1 4.5 V Sawtooth Valley Voltage VOSC(V) 1.2 1.5 − V Input Threshold Voltage (Pins 3, 4, 5, 6, 18, 19) High State Low State VIH VIL 3.0 − 2.2 1.7 − 0.8 Sensor Inputs (Pins 4, 5, 6) High State Input Current (VIH = 5.0 V) Low State Input Current (VIL = 0 V) IIH IIL −150 −600 −70 −337 −20 −150 LOGIC INPUTS V Forward/Reverse, 60°/120° Select and Output Enable (Pins 3, 18, 19) High State Input Current (VIH = 5.0 V) Low State Input Current (VIL = 0 V) μA μA IIH IIL −75 −300 −36 −175 −10 −75 Vth 85 101 115 VICR − 3.0 − V IIB − −0.9 −5.0 μA Top Drive Output Sink Saturation (ISink = 25 mA) VCE(sat) − 0.5 1.5 V Top Drive Output Off−State Leakage (VCE = 30 V) IDRV(leak) − 0.06 100 μA tr tf − − 107 26 300 300 VOH VOL (VCC − 2.0) − (VCC − 1.1) 1.5 − 2.0 tr tf − − 38 30 200 200 Vth(on) VH 8.2 0.1 8.9 0.2 10 0.3 ICC − 15 22 CURRENT−LIMIT COMPARATOR Threshold Voltage Input Common Mode Voltage Range Input Bias Current mV OUTPUTS AND POWER SECTIONS Top Drive Output Switching Time (CL = 47 pF, RL = 1.0 k) Rise Time Fall Time ns Bottom Drive Output Voltage High State (VCC = 30 V, Isource = 50 mA) Low State (VCC = 30 V, Isink = 50 mA) V Bottom Drive Output Switching Time (CL = 1000 pF) Rise Time Fall Time ns Under Voltage Lockout Drive Output Enabled (VCC Increasing) Hysteresis V Power Supply Current http://onsemi.com 5 mA MC33033, NCV33033 CT = 1.0 nF 10 CT = 100 nF 1.0 1.0 CT = 10 nF 10 100 - 2.0 - 4.0 - 55 48 40 80 32 100 Phase 24 120 140 16 0 VCC = 20 V VO = 3.0 V RL = 15 k CL = 100 pF TA = 25°C 160 Gain 180 200 220 10 k 100 k 240 10M 1.0 M 0 - 0.8 25 50 75 100 VCC = 20 V TA = 25°C Source Saturation (Load to Ground) 1.6 0.8 0 0 Figure 4. Error Amp Open Loop Gain and Phase versus Frequency Gnd 1.0 Sink Saturation (Load to Vref) 2.0 3.0 4.0 IO, OUTPUT LOAD CURRENT (mA) Figure 5. Error Amp Output Saturation Voltage versus Load Current VO, OUTPUT VOLTAGE (V) AV = +1.0 No Load TA = 25°C 3.05 Vref 3.0 2.95 AV = +1.0 No Load TA = 25°C 4.5 3.0 1.5 1.0 μs/DIV 5.0 μs/DIV Figure 6. Error Amp Small−Signal Transient Response Figure 7. Error Amp Large−Signal Transient Response http://onsemi.com 6 125 -1.6 f, FREQUENCY (Hz) VO, OUTPUT VOLTAGE (V) - 25 Figure 3. Oscillator Frequency Change versus Temperature 60 0 0 Figure 2. Oscillator Frequency versus Timing Resistor 40 - 8.0 -16 - 24 1.0 k VCC = 20 V RT = 4.7 k CT = 10 nF 2.0 TA, AMBIENT TEMPERATURE (°C) 56 8.0 4.0 RT, TIMING RESISTOR (kΩ) φ, EXCESS PHASE (DEGREES) AVOL, OPEN-LOOP VOLTAGE GAIN (dB) Δf OSC, OSCILLATOR FREQUENCY CHANGE (%) VCC = 20 V TA = 25°C Vsat , OUTPUT SATURATION VOLTAGE (V) f OSC, OSCILLATOR FREQUENCY (kHz) 100 5.0 Vref, REFERENCE OUTPUT VOLTAGE (V) 0 - 4.0 - 8.0 - 12 - 16 VCC = 20 V TA = 25°C - 20 - 24 0 10 20 30 40 50 60 7.0 6.0 5.0 4.0 3.0 2.0 No Load TA = 25°C 1.0 0 0 10 20 30 40 Iref, REFERENCE OUTPUT SOURCE CURRENT (mA) VCC, SUPPLY VOLTAGE (V) Figure 8. Reference Output Voltage Change versus Output Source Current Figure 9. Reference Output Voltage versus Supply Voltage 100 40 OUTPUT DUTY CYCLE (%) ΔVref, NORMALIZED REFERENCE VOLTAGE CHANGE (mV) Δ Vref, REFERENCE OUTPUT VOLTAGE CHANGE (mV) MC33033, NCV33033 20 0 - 20 VCC = 20 V No Load VCC = 20 V RT = 4.7 k CT = 10 nF TA = 25°C 80 60 40 20 - 40 0 - 55 - 25 0 25 50 75 TA, AMBIENT TEMPERATURE (°C) 100 125 0 Vsat , OUTPUT SATURATION VOLTAGE (V) t HL , BOTTOM DRIVE RESPONSE TIME (ns) VCC = 20 V RL = 1 CL = 1.0 nF TA = 25°C 100 50 0 1.0 2.0 3.0 4.0 3.0 4.0 5.0 Figure 11. Output Duty Cycle versus PWM Input Voltage 250 150 2.0 PWM INPUT VOLTAGE (V) Figure 10. Reference Output Voltage versus Temperature 200 1.0 5.0 6.0 7.0 8.0 9.0 10 1.2 VCC = 20 V TA = 25°C 0.8 0.4 0 0 VSense, CURRENT SENSE INPUT VOLTAGE (NORMALIZED TO Vth) Figure 12. Bottom Drive Response Time versus Current Sense Input Voltage 10 20 30 ISink, SINK CURRENT (mA) 40 Figure 13. Top Drive Output Saturation Voltage versus Sink Current http://onsemi.com 7 MC33033, NCV33033 100 OUTPUT VOLTAGE (%) VCC = 20 V RL = 1.0 k CL = 15 pF TA = 25°C 0 50 ns/DIV 50 ns/DIV Figure 14. Top Drive Output Waveform Figure 15. Bottom Drive Output Waveform VCC = 20 V CL = 15 pF TA = 25°C 0 VCC -1.0 0 50 ns/DIV Source Saturation (Load to Ground) VCC = 20 V TA = 25°C - 2.0 Sink Saturation (Load to VCC) 2.0 1.0 Gnd 0 0 20 40 60 IO, OUTPUT LOAD CURRENT (mA) Figure 16. Bottom Drive Output Waveform Figure 17. Bottom Drive Output Saturation Voltage versus Load Current 20 I CC, POWER SUPPLY CURRENT (mA) OUTPUT VOLTAGE (%) 0 100 Vsat, OUTPUT SATURATION VOLTAGE (V) OUTPUT VOLTAGE (%) 100 VCC = 20 V CL = 1.0 nF TA = 25°C 18 16 14 12 10 RT = 4.7 k CT = 10 nF Pins 3-6, 12, 13 = Gnd Pins 18, 19 = Open TA = 25°C 8.0 6.0 4.0 2.0 0 0 5.0 10 15 20 25 VCC, SUPPLY VOLTAGE (V) Figure 18. Supply Current versus Voltage http://onsemi.com 8 30 80 MC33033, NCV33033 PIN FUNCTION DESCRIPTION Pin Symbol Description 1, 2, 20 BT, AT, CT These three open collector Top Drive Outputs are designed to drive the external upper power switch transistors. 3 Fwd//Rev The Forward/Reverse Input is used to change the direction of motor rotation. 4, 5, 6 SA, SB, SC These three Sensor Inputs control the commutation sequence. 7 Reference Output This output provides charging current for the oscillator timing capacitor CT and a reference for the Error Amplifier. It may also serve to furnish sensor power. 8 Oscillator The Oscillator frequency is programmed by the values selected for the timing components, RT and CT. 9 Error Amp Noninverting Input This input is normally connected to the speed set potentiometer. 10 Error Amp Inverting Input This input is normally connected to the Error Amp Output in open loop applications. 11 Error Amp Out/PWM Input This pin is available for compensation in closed loop applications. 12 Current Sense Noninverting Input A 100 mV signal, with respect to Pin 13, at this input terminates output switch conduction during a given oscillator cycle. This pin normally connects to the top side of the current sense resistor. 13 Gnd This pin supplies a separate ground return for the control circuit and should be referenced back to the power source ground. 14 VCC This pin is the positive supply of the control IC. The controller is functional over a VCC range of 10 to 30 V. CB, BB, AB These three totem pole Bottom Drive Outputs are designed for direct drive of the external bottom power switch transistors. 18 60°/120° Select The electrical state of this pin configures the control circuit operation for either 60° (high state) or 120° (low state) sensor electrical phasing inputs. 19 Output Enable A logic high at this input causes the motor to run, while a low causes it to coast. 15, 16, 17 http://onsemi.com 9 MC33033, NCV33033 INTRODUCTION The Forward/Reverse input (Pin 3) is used to change the direction of motor rotation by reversing the voltage across the stator winding. When the input changes state, from high to low with a given sensor input code (for example 100), the enabled top and bottom drive outputs with the same alpha designation are exchanged (AT to AB, BT to BB, CT to CB). In effect the commutation sequence is reversed and the motor changes directional rotation. Motor on/off control is accomplished by the Output Enable (Pin19). When left disconnected, an internal pull−up resistor to a positive source enables sequencing of the top and bottom drive outputs. When grounded, the Top Drive Outputs turn off and the bottom drives are forced low, causing the motor to coast. The commutation logic truth table is shown in Figure 20. In half wave motor drive applications, the Top Drive Outputs are not required and are typically left disconnected. The MC33033 is one of a series of high performance monolithic dc brushless motor controllers produced by ON Semiconductor. It contains all of the functions required to implement a limited−feature, open loop, three or four phase motor control system. Constructed with Bipolar Analog technology, it offers a high degree of performance and ruggedness in hostile industrial environments. The MC33033 contains a rotor position decoder for proper commutation sequencing, a temperature compensated reference capable of supplying sensor power, a frequency programmable sawtooth oscillator, a fully accessible error amplifier, a pulse width modulator comparator, three open collector top drive outputs, and three high current totem pole bottom driver outputs ideally suited for driving power MOSFETs. Included in the MC33033 are protective features consisting of undervoltage lockout, cycle−by−cycle current limiting with a latched shutdown mode, and internal thermal shutdown. Typical motor control functions include open loop speed control, forward or reverse rotation, and run enable. In addition, the MC33033 has a 60°/120° select pin which configures the rotor position decoder for either 60° or 120° sensor electrical phasing inputs. Error Amplifier A high performance, fully compensated Error Amplifier with access to both inputs and output (Pins 9, 10, 11) is provided to facilitate the implementation of closed loop motor speed control. The amplifier features a typical dc voltage gain of 80 dB, 0.6 MHz gain bandwidth, and a wide input common mode voltage range that extends from ground to Vref. In most open loop speed control applications, the amplifier is configured as a unity gain voltage follower with the Noninverting Input connected to the speed set voltage source. Additional configurations are shown in Figures 30 through 34. FUNCTIONAL DESCRIPTION A representative internal block diagram is shown in Figure 19, with various applications shown in Figures 35, 37, 38, 42, 44, and 45. A discussion of the features and function of each of the internal blocks given below and referenced to Figures 19 and 37. Oscillator The frequency of the internal ramp oscillator is programmed by the values selected for timing components RT and CT. Capacitor CT is charged from the Reference Output (Pin 7) through resistor RT and discharged by an internal discharge transistor. The ramp peak and valley voltages are typically 4.1 V and 1.5 V respectively. To provide a good compromise between audible noise and output switching efficiency, an oscillator frequency in the range of 20 to 30 kHz is recommended. Refer to Figure 2 for component selection. Rotor Position Decoder An internal rotor position decoder monitors the three sensor inputs (Pins 4, 5, 6) to provide the proper sequencing of the top and bottom drive outputs. The Sensor Inputs are designed to interface directly with open collector type Hall Effect switches or opto slotted couplers. Internal pull−up resistors are included to minimize the required number of external components. The inputs are TTL compatible, with their thresholds typically at 2.2 V. The MC33033 series is designed to control three phase motors and operate with four of the most common conventions of sensor phasing. A 60°/120° Select (Pin 18) is conveniently provided which affords the MC33033 to configure itself to control motors having either 60°, 120°, 240° or 300° electrical sensor phasing. With three Sensor Inputs there are eight possible input code combinations, six of which are valid rotor positions. The remaining two codes are invalid and are usually caused by an open or shorted sensor line. With six valid input codes, the decoder can resolve the motor rotor position to within a window of 60 electrical degrees. Pulse Width Modulator The use of pulse width modulation provides an energy efficient method of controlling the motor speed by varying the average voltage applied to each stator winding during the commutation sequence. As CT discharges, the oscillator sets both latches, allowing conduction of the Top and Bottom Drive Outputs. The PWM comparator resets the upper latch, terminating the Bottom Drive Output conduction when the positive−going ramp of CT becomes greater than the Error Amplifier output. The pulse width modulator timing diagram is shown in Figure 21. Pulse width modulation for speed control appears only at the Bottom Drive Outputs. http://onsemi.com 10 MC33033, NCV33033 VM Sensor Inputs SA 4 SB 5 SC 20 k AT 6 20 k 20 k Top Drive Outputs BT 40 k 18 60°/120° Select 1 Rotor Position Decoder 40 k 3 Forward/Revers e 2 20 19 Output Enable VCC 40 k CT Undervoltage 14 Lockout Reference Regulator Reference Output 8.9 V 17 7 AB 4.5 V Noninv. Input Faster RT 9 Error Amp 11 PWM Error Amp Out PWM Input 8 CT Sink Only Positive True = Logic With Hysteresis 16 Thermal Shutdown 10 Oscillator Latch R Q S Latch S Q R 15 ILimit 100 mV 13 Gnd Figure 19. Representative Block Diagram http://onsemi.com 11 12 BB Bottom Drive Outputs CB Current Sense Input MC33033, NCV33033 Inputs (Note 2) Outputs (Note 3) Sensor Electrical Phasing (Note 4) Top Drives Bottom Drives SA 60° SB SC SA 120° SB SC F/R Enable Current Sense AT BT CT AB BB CB 1 1 1 0 0 0 0 1 1 1 0 0 0 0 1 1 1 0 1 1 0 0 0 1 0 1 1 1 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 1 1 1 1 0 1 0 0 1 1 1 1 1 1 0 0 1 0 0 1 1 0 0 0 0 0 0 1 1 1 1 0 0 0 0 (Note 5) F/R = 1 1 1 1 0 0 0 0 1 1 1 0 0 0 0 1 1 1 0 1 1 0 0 0 1 0 1 1 1 0 0 0 0 0 1 1 1 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 0 1 1 0 0 1 1 1 1 1 1 0 0 0 0 1 1 1 1 1 0 0 0 0 1 0 1 1 0 0 0 0 0 0 1 1 0 (Note 5) F/R = 0 1 0 0 1 1 0 1 0 1 0 1 0 X X X X X X 1 1 1 1 1 1 0 0 0 0 0 0 (Note 6) V V V V V V X 0 X 1 1 1 0 0 0 (Note 7) V V V V V V X 1 1 1 1 1 0 0 0 (Note 8) NOTES: 1. V = Any one of six valid sensor or drive combinations. X = Don’t care. 2. The digital inputs (Pins 3, 4, 5, 6, 18, 19) are all TTL compatible. The current sense input (Pin 12) has a 100 mV threshold with respect to Pin 13. A logic 0 for this input is defined as < 85 mV, and a logic 1 is > 115 mV. 3. The top drive outputs are open collector design and active in the low (0) state. 4. With 60°/120° (Pin 18) in the high (1) state, configuration is for 60° sensor electrical phasing inputs. With Pin 18 in the low (0) state, configuration is for 120° sensor electrical phasing inputs. 5. Valid 60° or 120° sensor combinations for corresponding valid top and bottom drive outputs. 6. Invalid sensor inputs; All top and bottom drives are off. 7. Valid sensor inputs with enable = 0; All top and bottom drives are off. 8. Valid sensor inputs with enable and current sense = 1; All top and bottom drives are off. Figure 20. Three Phase, Six Step Commutation Truth Table (Note 1) Current Limit Reference Continuous operation of a motor that is severely over−loaded results in overheating and eventual failure. This destructive condition can best be prevented with the use of cycle−by−cycle current limiting. That is, each on−cycle is treated as a separate event. Cycle−by−cycle current limiting is accomplished by monitoring the stator current build−up each time an output switch conducts, and upon sensing an over current condition, immediately turning off the switch and holding it off for the remaining duration of oscillator ramp−up period. The stator current is converted to a voltage by inserting a ground−referenced sense resistor RS (Figure 35) in series with the three bottom switch transistors (Q4, Q5, Q6). The voltage developed across the sense resistor is monitored by the current sense input (Pin 12), and compared to the internal 100 mV reference. If the current sense threshold is exceeded, the comparator resets the lower latch and terminates output switch conduction. The value for the sense resistor is: The on−chip 6.25 V regulator (Pin 7) provides charging current for the oscillator timing capacitor, a reference for the Error Amplifier, and can supply 20 mA of current suitable for directly powering sensors in low voltage applications. In higher voltage applications it may become necessary to transfer the power dissipated by the regulator off the IC. This is easily accomplished with the addition of an external pass transistor as shown in Figure 22. A 6.25 V reference level was chosen to allow implementation of the simpler NPN circuit, where Vref − VBE exceeds the minimum voltage required by Hall Effect sensors over temperature. With proper transistor selection, and adequate heatsinking, up to one amp of load current can be obtained. R + S I Undervoltage Lockout A dual Undervoltage Lockout has been incorporated to prevent damage to the IC and the external power switch transistors. Under low power supply conditions, it guarantees that the IC and sensors are fully functional, and that there is sufficient Bottom Drive Output voltage. The positive power supply to the IC (VCC) is monitored to a threshold of 8.9 V. This level ensures sufficient gate drive necessary to attain low RDS(on) when interfacing with standard power MOSFET devices. When directly powering the Hall sensors from the reference, improper sensor 0.1 stator(max) The dual−latch PWM configuration ensures that only one single output conduction pulse occurs during any given oscillator cycle, whether terminated by the output of the Error Amplifier or the current limit comparator. http://onsemi.com 12 MC33033, NCV33033 operation can result if the reference output voltage should fall below 4.5 V. If one or both of the comparators detects an undervoltage condition, the top drives are turned off and the Bottom Drive Outputs are held in a low state. Each of the comparators contain hysteresis to prevent oscillations when crossing their respective thresholds. Capacitor CT UVLO 14 Vin REF Error Amp Out/ PWM Input 7 MPS U01A To Control Sensor Power Circuitry ≈5.6 V 6.25 V Current Sense Input Latch “Set" Inputs Vin 36 REF MPS U51A Top Drive Outputs UVLO 14 7 0.1 Bottom Drive Outputs To Control Circuitry and Sensor Power 6.25 V The NPN circuit is recommended for powering Hall or opto sensors, where the output voltage temperature coefficient is not critical. The PNP circuit is slightly more complex, but also more accurate. Neither circuit has current limiting. Figure 21. PWM Timing Diagram Figure 22. Reference Output Buffers VM VCC = 12 V 2 Rotor Position Decoder Q2 VCC AT 1 Q1 2 Q3 Rotor Position Decoder BT 20 CT AT 1 BT 20 CT Load 17 16 1.0 k 1 2 VBoost VM = 170 V 6 1.0 M 5 4 4.7 k 1N4744 MOC8204 Optocoupler 17 Q4 16 15 15 Transistor Q1 is a common base stage used to level shift from VCC to the high motor voltage, VM. The collector diode is required if VCC is present while VM is low. Figure 23. High Voltage Interface with NPN Power Transistors Figure 24. High Voltage Interface with N−Channel Power MOSFETs http://onsemi.com 13 Load MC33033, NCV33033 17 Rg 17 D 16 Rg 16 D 15 Rg 15 D R 12 12 RS C 100 mV 100 mV D = 1N5819 Series gate resistor Rg will damp any high frequency oscillations caused by the MOSFET input capacitance and any series wiring induction in the gate−source circuit. Diode D is required if the negative current into the Bottom Drive Outputs exceeds 50 mA. The addition of the RC filter will eliminate current−limit instability caused by the leading edge spike on the current waveform. Resistor RS should be a low inductance type. Figure 25. Current Waveform Spike Suppression Figure 26. MOSFET Drive Precautions C D 17 G 17 M SENSEFET S K C 16 16 C 15 15 IB 12 0 - 100 mV t 100 mV 13 The totem pole output can furnish negative base current for enhanced transistor turn−off, with the addition of capacitor C. 7 6 R 5 Q S 2 3 VBoost Voltage (V) 4 0.001 If : SENSEFET = MPT10N10M RS = 200 Ω , 1/4 W Then : V Pin 9 [ 0.75 Ipk Figure 28. Current Sensing Power MOSFETs REF VM + 12 7 VM + 8.0 40 k 19 VM + 4.0 20 40 60 Boost Current (mA) 1.0 μ/200 V 1N5352A 1 Gnd R @ I pk @ R S DS(on) r )R DM(on) S Virtually lossless current sensing can be achieved with the implementation of SENSEFET power switches. Figure 27. Bipolar Transistor Drive 8 V Pin 9 [ RS Base Charge Removal VC = 12 V Power Ground: To Input Source Return 12 + MC1455 18 k * * VA VB VBoost R1 R3 R4 22 VM = 170 V * = MUR115 V This circuit generates VBoost for Figure 24. Figure 29. High Voltage Boost Supply 9 EA R2 10 11 ǒ PWM Ǔ ǒ Ǔ R ) R4 R R +V 3 2 – 4 V Pin 11 A R )R R R3 B 1 2 3 Figure 30. Differential Input Speed Controller http://onsemi.com 14 MC33033, NCV33033 5.0 V 16 11 166 k 10 145 k 9 126 k 7 108 k 19 Q5 6 5 Q4 4 Q3 3 Q2 2 Q1 1 Q 92.3 k 9 VCC Q9 Q8 REF Q7 Enable R1 Increase Speed 12 13 40 k 19 P3 BCD Inputs P2 14 P1 15 9 SN74LS145 7 P0 EA R2 10 C PWM 11 Gnd Q6 REF 100 k 7 40 k EA 77.6 k 10 63.6 k PWM 11 51.3 k 40.4 k 0 8 Resistor R1 with capacitor C sets the acceleration time constant while R2 controls the deceleration. The values of R1 and R2 should be at least ten times greater than the speed set potentiometer to minimize time constant variations with different speed settings. The SN74LS145 is an open collector BCD to One of Ten decoder. When connected as shown, input codes 0000 through 1001 steps the PWM in increments of approximately 10% from 0 to 90% on−time. Input codes 1010 through 1111 will produce 100% on−time or full motor speed. Figure 31. Controlled Acceleration/Deceleration Figure 32. Digital Speed Controller REF V 7 To Sensor Input (Pin 4) 0.01 10 k 19 10 k V + B 9 100 k Increase Speed 10 1.0 M 10 M 11 0.1 40 k ǒ ǒ V ref R5 R6 EA Ǔ ǒ Ǔ R ) R4 R R +V 3 2 – 4 V Pin 11 ref R ) R R R3 B 1 2 3 Ǔ ) 1 R1 T R5 R2 R3 PWM R 3§§ R6 ø R 6 0.22 The rotor position sensors can be used as a tachometer. By differentiating the positive−going edges and then integrating them over time, a voltage proportional to speed can be generated. The error amp compares this voltage to that of the speed set to control the PWM. R6 R4 REF 7 40 k 19 9 EA 10 11 PWM This circuit can control the speed of a cooling fan proportional to the difference between the sensor and set temperatures. The control loop is closed as the forced air cools the NTC thermistor. For controlled heating applications, exchange the positions of R1 and R2. Figure 33. Closed Loop Speed Control Figure 34. Closed Loop Temperature Control SYSTEM APPLICATIONS Drive Outputs The three Top Drive Outputs (Pins 1, 2, 20) are open collector NPN transistors capable of sinking 50 mA with a minimum breakdown of 30 V. Interfacing into higher voltage applications is easily accomplished with the circuits shown in Figures 23 and 24. The three totem pole Bottom Drive Outputs (Pins 15, 16, 17) are particularly suited for direct drive of N−Channel MOSFETs or NPN bipolar transistors (Figures 25, 26, 27, and 28). Each output is capable of sourcing and sinking up to 100 mA. Three Phase Motor Commutation The three phase application shown in Figure 35 is an open loop motor controller with full wave, six step drive. The upper power switch transistors are Darlington PNPs while the lower switches are N−Channel power MOSFETs. Each of these devices contains an internal parasitic catch diode that is used to return the stator inductive energy back to the power supply. The outputs are capable of driving a delta or wye connected stator, and a grounded neutral wye if split supplies are used. At any given rotor position, only one top and one bottom power switch (of different totem poles) is enabled. This configuration switches both ends of the stator winding from supply to ground which causes the current flow to be bidirectional or full wave. A leading edge spike is usually present on the current waveform and can cause a current−limit error. The spike can be eliminated by adding Thermal Shutdown Internal thermal shutdown circuity is provided to protect the IC in the event the maximum junction temperature is exceeded. When activated, typically at 170°C, the IC acts as though the regulator was disabled, in turn shutting down the IC. http://onsemi.com 15 MC33033, NCV33033 an RC filter in series with the Current Sense Input. Using a low inductance type resistor for RS will also aid in spike reduction. Figure 36 shows the commutation waveforms over two electrical cycles. The first cycle (0° to 360°) depicts motor operation at full speed while the second cycle (360° to 720°) shows a reduced speed with about 50% pulse width modulation. The current waveforms reflect a constant torque load and are shown synchronous to the commutation frequency for clarity. VM 2 4 Q1 N A 5 60°/120° 1 Rotor Position Decoder Q2 B 3 18 20 Enable Q3 19 C Undervoltage 14 VM Motor Lockout Reference Regulator 7 Speed Set Faster RT S N 6 FWR/REV S 9 17 Error Amp 16 Thermal Shutdown 10 11 Q4 Q5 PWM R 15 Q Q6 S 8 Oscillator S CT Q ILimit R R 12 C 13 Gnd Figure 35. Three Phase, Six Step, Full Wave Motor Controller http://onsemi.com 16 RS MC33033, NCV33033 Rotor Electrical Position (Degrees) 0 60 120 180 240 300 360 420 480 540 600 660 720 SA Sensor Inputs 60°/120° Select Pin Open SB SC Code 100 110 111 011 001 000 100 110 111 011 001 000 100 110 010 011 001 101 100 110 010 011 001 101 Q1 + Q6 Q2 + Q6 SA Sensor Inputs 60°/120° Select Pin Grounded SB SC Code AT Top Drive Outputs BT CT AB Bottom Drive Outputs BB CB Conducting Power Switch Transistors Q2 + Q4 Q3 + Q4 Q3 + Q5 Q1 + Q5 Q1 + Q6 Q2 + Q6 Q2 + Q4 Q3 + Q4 Q3 + Q5 + A O − + Motor Drive Current B O − + C O − Full Speed (No PWM) Reduced Speed (≈ 50% PWM) FWD/REV = 1 Figure 36. Three Phase, Six Step, Full Wave Commutation Waveforms http://onsemi.com 17 Q1 + Q5 MC33033, NCV33033 Figure 37 shows a three phase, three step, half wave motor controller. This configuration is ideally suited for automobile and other low voltage applications since there is only one power switch voltage drop in series with a given stator winding. Current flow is unidirectional or half wave because only one end of each winding is switched. The stator flyback voltage is clamped by a single zener and three diodes. Motor 2 4 N S 5 VM FWR/REV 60°/120° 1 Rotor Position Decoder 6 3 18 20 Enable 19 Undervoltage 14 VM Lockout Reference Regulator 7 Speed Set Faster RT 9 17 Error Amp 10 11 PWM 16 Thermal Shutdown R 15 Q S 8 Oscillator S CT Q ILimit R 13 12 Gnd Figure 37. Three Phase, Three Step, Half Wave Motor Controller http://onsemi.com 18 S N MC33033, NCV33033 Three Phase Closed Loop Controller The MC33033, by itself, is capable of open loop motor speed control. For closed loop speed control, the MC33033 requires an input voltage proportional to the motor speed. Traditionally this has been accomplished by means of a tachometer to generate the motor speed feedback voltage. Figure 38 shows an application whereby an MC33039, powered from the 6.25 V reference (Pin 7) of the MC33033, is used to generate the required feedback voltage without the need of a costly tachometer. The same Hall sensor signals used by the MC33033 for rotor position decoding are utilized by the MC33039. Every positive or negative going transition of the Hall sensor signals on any of the sensor lines causes the MC33039 to produce an output pulse of defined amplitude and time duration, as determined by the external resistor R1 and capacitor C1. The resulting output train of 1 2 3 pulses present at Pin 5 of the MC33039 are integrated by the Error Amplifier of the MC33033 configured as an integrator, to produce a dc voltage level which is proportional to the motor speed. This speed proportional voltage establishes the PWM reference level at Pin 11 of the MC33033 motor controller and completes or closes the feedback loop. The MC33033 outputs drive a TMOS power MOSFET 3−phase bridge. High current can be expected during conditions of start−up and when changing direction of the motor. The system shown in Figure 38 is designed for a motor having 120/240 degrees Hall sensor electrical phasing. The system can easily be modified to accommodate 60/300 degree Hall sensor electrical phasing by removing the jumper (J1) at Pin 18 of the MC33033. 8 MC33039 4 1.0 M R1 7 6 VM (18 to 30 V) 750 pF C1 5 1.1 k 1.1 k 330 0.1 1.1 k 1000 TP1 1.0 k 1.0 k 20 1 19 2 F/R 3 18 4 17 6 Speed Faster 5.1 k N Enable MC33033 J1 470 470 16 470 15 7 14 8 13 9 12 10 11 Motor 1N5819 1N4742 100 0.1 1.0 M 10 k S S N 5 0.01 1.0 k 4.7 k 0.1 33 TP2 0.05/1.0 W 0.1 100 k Close Loop Figure 38. Closed Loop Brushless DC Motor Control With the MC33033 Using the MC33039 http://onsemi.com 19 MC33033, NCV33033 Sensor Phasing Comparison There are four conventions used to establish the relative phasing of the sensor signals in three phase motors. With six step drive, an input signal change must occur every 60 electrical degrees, however, the relative signal phasing is dependent upon the mechanical sensor placement. A comparison of the conventions in electrical degrees is shown in Figure 39. From the sensor phasing table (Figure 40), note that the order of input codes for 60° phasing is the reverse of 300°. This means the MC33033, when the 60°/120° select (Pin 18) and the FWD/REV (Pin 3) both in the high state (open), is configured to operate a 60° sensor phasing motor in the forward direction. Under the same conditions a 300° sensor phasing motor would operate equally well but in the reverse direction. One would simply have to reverse the FWD/REV switch (FWD/REV closed) in order to cause the 300° motor to also operate in the same direction. The same difference exists between the 120° and 240° conventions. In this data sheet, the rotor position has always been given in electrical degrees since the mechanical position is a function of the number of rotating magnetic poles. The relationship between the electrical and mechanical position is: Electrical Degrees + Mechanical Degrees An increase in the number of magnetic poles causes more electrical revolutions for a given mechanical revolution. General purpose three phase motors typically contain a four pole rotor which yields two electrical revolutions for one mechanical. Two and Four Phase Motor Commutation The MC33033 configured for 60° sensor inputs is capable of providing a four step output that can be used to drive two or four phase motors. The truth table in Figure 41 shows that by connecting sensor inputs SB and SC together, it is possible to truncate the number of drive output states from six to four. The output power switches are connected to BT, CT, BB, and CB. Figure 42 shows a four phase, four step, full wave motor control application. Power switch transistors Q1 through Q8 are Darlington type, each with an internal parasitic catch diode. With four step drive, only two rotor position sensors spaced at 90 electrical degrees are required. The commutation waveforms are shown in Figure 43. Figure 44 shows a four phase, four step, half wave motor controller. It has the same features as the circuit in Figure 37, except for the deletion of speed adjust. Rotor Electrical Position (Degrees) 0 60 120 180 240 300 360 420 480 540 600 660 720 SA Sensor Electrical Phasing 60° SB SC SA 120° SB SC SA 240° SB MC33033 (60°/120° Select Pin Open) SC Inputs SA 300° ǒ#Rotor2 PolesǓ Sensor Electrical Spacing* = 90° SA SB SB SC Figure 39. Sensor Phasing Comparison Sensor Electrical Phasing (Degrees) 60° 120° 240° 300° SA SB SC SA SB SC SA SB SC SA SB SC 1 0 0 1 0 1 1 1 0 1 1 1 1 1 0 1 0 0 1 0 0 1 1 0 1 1 1 1 1 0 1 0 1 1 0 0 0 1 1 0 1 0 0 0 1 0 0 0 0 0 1 0 1 1 0 1 1 0 0 1 0 0 0 0 0 1 0 1 0 0 1 1 Outputs Top Drives Bottom Drives F/R BT CT BB CB 1 1 0 0 0 1 1 0 1 1 1 1 1 0 1 1 1 1 0 1 0 0 0 1 1 0 0 0 1 1 0 0 0 1 1 0 0 0 0 0 1 1 1 0 0 1 1 1 0 1 0 0 0 0 1 0 *With MC33033 sensor input SB connected to SC Figure 41. Two and Four Phase, Four Step, Commutation Truth Table Figure 40. Sensor Phasing Table http://onsemi.com 20 Figure 42. Four Phase, Four Step, Full Wave Controller http://onsemi.com 21 CT RT Enable VM FWR/REV 8 11 10 9 7 14 19 18 3 6 5 4 Oscillator PWM Error Amp Reference Regulator R S S R 13 Thermal Shutdown Q Q Gnd Lockout Undervoltage Rotor Position Decoder ILimit 12 15 16 17 20 1 2 C R Q8 Q4 RS Q7 Q3 VM Q6 Q2 Q5 Q1 D C B A N S Motor S N MC33033, NCV33033 MC33033, NCV33033 Rotor Electrical Position (Degrees) 0 90 180 270 360 450 540 630 720 SA Sensor Inputs 60°/120° Select Pin Open SB Code 10 10 01 00 10 11 01 00 Q3 + Q5 Q4 + Q6 Q1 + Q7 Q2 + Q8 Q3 + Q5 Q4 + Q6 Q1 + Q7 Q2 + Q8 BT Top Drive Outputs CT BB Bottom Drive Outputs CB Conducting Power Switch Transistors + A O − + B Motor Drive Current O + C O − + D O − Full Speed (No PWM) FWD/REV = 1 Figure 43. Four Phase, Four Step, Full Wave Commutation Waveforms http://onsemi.com 22 Figure 44. Four Phase, Four Step, Half Wave Motor Controller http://onsemi.com 23 CT RT Enable VM FWR/REV 8 11 10 9 7 14 19 18 3 6 5 4 Oscillator PWM Error Amp Reference Regulator R S S R 13 Thermal Shutdown Q Q Gnd Lockout Undervoltage Rotor Position Decoder ILimit 12 15 16 17 20 1 2 C R RS VM Motor S N N S MC33033, NCV33033 MC33033, NCV33033 Brush Motor Control fly, using the normal Forward/Reverse switch, and not have to completely stop before reversing. Though the MC33033 was designed to control brushless dc motors, it may also be used to control dc brush−type motors. Figure 45 shows an application of the MC33033 driving a H−bridge affording minimal parts count to operate a brush−type motor. Key to the operation is the input sensor code [100] which produces a top−left (Q1) and a bottom−right (Q3) drive when the controller’s Forward/Reverse pin is at logic [1]; top−right (Q4), bottom−left (Q2) drive is realized when the Forward/Reverse pin is at logic [0]. This code supports the requirements necessary for H−bridge drive accomplishing both direction and speed control. The controller functions in a normal manner with a pulse width modulated frequency of approximately 25 kHz. Motor speed is controlled by adjusting the voltage presented to the noninverting input of the Error Amplifier establishing the PWM′s slice or reference level. Cycle−by−cycle current limiting of the motor current is accomplished by sensing the voltage (100 mV threshold) across the RS resistor to ground of the H−bridge motor current. The over current sense circuit makes it possible to reverse the direction of the motor, on the LAYOUT CONSIDERATIONS Do not attempt to construct any of the motor control circuits on wire−wrap or plug−in prototype boards. High frequency printed circuit layout techniques are imperative to prevent pulse jitter. This is usually caused by excessive noise pick−up imposed on the current sense or error amp inputs. The printed circuit layout should contain a ground plane with low current signal and high drive and output buffer grounds returning on separate paths back to the power supply input filter capacitor VM. Ceramic bypass capacitors (0.01 μF) connected close to the integrated circuit at VCC, Vref and error amplifier noninverting input may be required depending upon circuit layout. This provides a low impedance path for filtering any high frequency noise. All high current loops should be kept as short as possible using heavy copper runs to minimize radiated EMI. +12 V 2 4 5 1.0 k Rotor Position Decoder 6 1 Q 1* 3 FWR/REV 1.0 k 18 20 Q 4* 19 Enable Undervoltage 14 +12 V DC Brush Motor Lockout 0.1 Reference Regulator 7 M Q 2* 17 22 9 10 k Faster 10 k Error Amp 10 11 PWM 16 Thermal Shutdown R Q Q 3* 15 S 8 Oscillator 22 S Q 0.005 ILimit R 12 0.001 13 Gnd Figure 45. H−Bridge Brush−Type Controller http://onsemi.com 24 1.0 k RS MC33033, NCV33033 ORDERING INFORMATION Device Operating Temperature Range Package Shipping† SO−20L 38 Units / Rail MC33033DW MC33033DWG SO−20L (Pb−Free) MC33033DWR2 SO−20L TA = −40°C to +85°C MC33033DWR2G SO−20L (Pb−Free) MC33033P PDIP−20 MC33033PG PDIP−20 (Pb−Free) NCV33033DWR2* SO−20L TA = −40°C to +125°C NCV33033DWR2G* 1000 Tape & Reel 18 Units / Rail 1000 Tape & Reel SO−20L (Pb−Free) †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. *NCV33033: Tlow = −40C, Thigh = +125C. Guaranteed by design. NCV prefix is for automotive and other applications requiring unique site and change control; AEC−Q100 Qualified and PPAP Capable. MARKING DIAGRAMS SO−20L DW SUFFIX CASE 751D PDIP−20 P SUFFIX CASE 738 20 20 MC33033DW AWLYYWWG MC33033P AWLYYWWG 1 1 20 20 NCV33033DW AWLYYWWG NCV33033P AWLYYWWG 1 1 A WL YY WW G = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package http://onsemi.com 25 MC33033, NCV33033 PACKAGE DIMENSIONS PDIP−20 P SUFFIX CASE 738−03 ISSUE E −A− 20 11 1 10 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL. 4. DIMENSION B DOES NOT INCLUDE MOLD FLASH. B C −T− L K SEATING PLANE M E G N F J 20 PL 0.25 (0.010) D 20 PL 0.25 (0.010) M T A M http://onsemi.com 26 M T B M DIM A B C D E F G J K L M N INCHES MIN MAX 1.010 1.070 0.240 0.260 0.150 0.180 0.015 0.022 0.050 BSC 0.050 0.070 0.100 BSC 0.008 0.015 0.110 0.140 0.300 BSC 0° 15° 0.020 0.040 MILLIMETERS MIN MAX 25.66 27.17 6.10 6.60 3.81 4.57 0.39 0.55 1.27 BSC 1.27 1.77 2.54 BSC 0.21 0.38 2.80 3.55 7.62 BSC 0° 15° 0.51 1.01 MC33033, NCV33033 PACKAGE DIMENSIONS SO−20L DW SUFFIX CASE 751D−05 ISSUE G A 20 q X 45 _ E h H M 10X 0.25 NOTES: 1. DIMENSIONS ARE IN MILLIMETERS. 2. INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M, 1994. 3. DIMENSIONS D AND E DO NOT INCLUDE MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE. 5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE PROTRUSION SHALL BE 0.13 TOTAL IN EXCESS OF B DIMENSION AT MAXIMUM MATERIAL CONDITION. 11 B M D 1 10 20X B B 0.25 M T A S B S L A 18X e A1 SEATING PLANE C T DIM A A1 B C D E e H h L q MILLIMETERS MIN MAX 2.35 2.65 0.10 0.25 0.35 0.49 0.23 0.32 12.65 12.95 7.40 7.60 1.27 BSC 10.05 10.55 0.25 0.75 0.50 0.90 0_ 7_ ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. 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