Driving Unipolar Stepper Motors Using C51/C251
Introduction
Stepper motors are commonly used in accurate motion control. They allow to control
any motion with high precision by counting the number of steps applied to the motor.
Most of systems controlling stepper motors are embedded systems such as printer,
scanner or floppy disk drive. This application note describes how to drive a unipolar
stepper motor with the Programmable Counter Array of an Atmel C51/C251
microcontroller.
C51
Microcontrollers
Application Note
Description
C51/C251 microcontroller output pins cannot directly drive stepper motors. These
have to be powered before being applied to the stepper motor.
This document explains uses the Programmable Counter Array (PCA) of the microcontroller to generate the control signals to the Power Interface. The Power Interface
allows the microcontroller to drive enough current into coils of a stepper motor.
There are two advantages to using PCA. First of all, PCA provides greater accuracy
than toggling pins in software because the toggle occurs before the interrupt request
is serviced. Thus, interrupt response time does not affect the accuracy of the output.
Secondly the microcontroller CPU is left free for application task execution while the
PCA drives stepper motors.
There are two major types of stepper motors: Permanent magnet stepper motors (unipolar stepper motors and bipolar stepper motors) and variable reluctance stepper
motors (hybrid stepper motors).
Rev. 4214B–8051–12/02
1
Figure 1. System Configuration
C51/C251
Powered
Control
Signals
Control
Signals
Power Interface
Stepper Motor
Identification of Stepper
Motor
There are several types of stepper motors, these cannot be driven in the same way. In
this application note, we have chosen to drive a unipolar stepper motor (see Figure 2).
For more information you will find schemes to identify the other types of stepper motors.
Unipolar Stepper Motor
Unipolar stepper motors are characterised by their center-tapped windings.
Figure 2. Unipolar Stepper Motors Coils
Bipolar Stepper Motor
Bipolar stepper motors are designed with separate coils.
Figure 3. Bipolar Stepper Motor Coils
Variable Reluctance
2
Variable reluctance stepper motor (also called hybrid motors) are characterised by one
common lead.
C51/C251 Application Note
4214B–8051–12/02
C51/C251 Application Note
Figure 4. Hybrid Stepper Motor Coils
Driving Unipolar Stepper
Motors
There are three ways to drive unipolar stepper motors (one phase on, two phase on or
half step), each one has some advantages and disavantages.
One Phase On Mode (Full Step
mode)
Table 1. One Phase On Sequence
Step
1a
1b
2a
2b
1
1
0
0
0
2
0
1
0
0
3
0
0
1
0
4
0
0
0
1
3
4214B–8051–12/02
Figure 5. One Phase Steps
In one phase mode, each successive coil is energized in turn. One phase mode produces smooth rotations and the lowest power comsumption of the three modes. Steps
are applied in order from one to four. After step four, the sequence is repeated from step
one. Applying steps from one to four makes the motor run clockwise, reversing the order
of step from four to one will make the motor run counter-clockwise.
Figure 6. One Phase On Steps Sequence
4
C51/C251 Application Note
4214B–8051–12/02
C51/C251 Application Note
Two Phases On Mode
(Alternate Full step Mode)
Table 2. Two Phases On Sequence
Step
1a
1b
2a
2b
1
1
0
0
1
2
1
1
0
0
3
0
1
1
0
4
0
0
1
1
Figure 7. Two Phases On Steps
In two phase mode, successive pairs of adjacent coils are energised in turn, motion is
not as smooth as in one phase mode, power comsumption is more important but it produces greater torque.
As in one phase mode, applying the steps in order makes the stepper motor run clockwise and reversing order makes it turn counter-clockwise.
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4214B–8051–12/02
Figure 8. Two Phases On Steps Sequence
Half Step Mode
Table 3. Half Step Sequence
Step
1a
1b
2a
2b
1
1
0
0
1
2
1
0
0
0
3
1
1
0
0
4
0
1
0
0
5
0
1
1
0
6
0
0
1
0
7
0
0
1
1
8
0
0
0
1
The half step sequence is a mix of one phase on and two phase on sequences. The
main advantage of this mode is to increase by two the nominal number of steps of your
stepper motor. By example, an unipolar stepper motor of 24 steps of 15 degrees each
"becomes", when we use half step mode, a stepper motor of 48 steps of 7.5 degrees.
6
C51/C251 Application Note
4214B–8051–12/02
C51/C251 Application Note
Figure 9. Half Step Sequence
7
4214B–8051–12/02
Figure 10. Half Step Sequence
Hardware
The following schematics shows the power interface between the Atmel C51/C251 and
a stepper motor.
The four PCA pins must have the following hardware connected.
Coils are connected with both center-tapped windings connected to 12V power supply.
Figure 11. Power Interface
1K
1K
C51/C251
1N4007
12V
5V
center-tapped winding
Stepper
Motor
Coil
4N37
TIP121
P1.x/CEXx
100K
2N2222A
5V GND
12V GND
X4
In this configuration, the stepper motor is opto-isolated from the microcontroller with a
high protection level.
The 2N2222A transistor helps to drive enough current in 4N37 led (via 1kΩ resistor).
Stepper motor power is given by 12V power supply via TIP121 transistor.
Diode on stepper motor coil is used to prevent inductive kicks produced when coil is
turned off.
8
C51/C251 Application Note
4214B–8051–12/02
C51/C251 Application Note
Driving Two Stepper
Motors with Only One
PCA
It is possible to drive two stepper motors at the same time with only four PCA channels.
For this, we will use the the Two Phase On mode (see Table 2 and Figure 6).
In this mode, signals 1 and 2 are respectively opposite waveforms of signals 3 and 4.
Thus, it is possible to have the four signals needed for one stepper motor with only two
PCA channels and two logical inverters.
C51/C251
Powered
Control
Signals
Control
Signals
Power Interface
1
Powered
Control
Signals
Control
Signals
Stepper Motor 1
Power Interface
2
Stepper Motor 2
Software
The software of this application note (Given in appendix A), written in C language allows
to make a motor turn NB_LOOP loops clockwise (or counter-clockwise) direction in half
step mode.
NB_LOOP and clockwise (or counter-clockwise) are defined in constant variable at the
beginning of code, and must be defined before compilation.
The user also needs to define (via constant variable) the number of steps of the motor.
The unipolar stepper motor will be driven with PCA via Power Interface described in
section 3.
- The following software initializes CEX0 to CEX3 of Programmable Counter Array in
High Speed Output Mode
- Timer 0 is configured in 8 bit auto-reload mode
- Clock of the PCA is given by overflow of Timer 0.
- PCA interrupt vector at address 0x0033h is also used.
If speed precision is not very important in the application it is possible to use Fosc/12 or
Fosc/4 for PCA clock input, it will leave Timer 0 free for the application itself.
9
4214B–8051–12/02
The speed of the stepper motor may be calculated with the formula:
60
SPEED =
NB STEP
8
*
12
Fosc
* 0xFFFF * [ 0xFF - TH0 ]
SPEED = Speed in rotations per minute
NBSTEP = Number of step of the motor, in general written on the stepper motor itself
(48, 96, 200..)
Fosc = Frequency of the oscillator in Hertz.
For example, when using stepper motor with 200 steps and a 12 Mhz oscillator and
loading THO with 0xFC, the speed is 12.2 rotations per minute.
With the same formula THO is found by:
TH0 = 0xFF -
40 * Fosc
NB STEP * 0xFFFF * SPEED
The table below lists the values of speed for different oscillator frequencies and nominal
number of steps of the motor, when using Fosc / 12 and Fosc / 4 as PCA clock input.
Rot/Min
Fosc (MHz)
Nb of Step
210.941
11.0592
96
Fosc / 4
70.314
11.0592
96
Fosc / 12
101.252
11.0592
200
Fosc / 4
33.751
11.0592
200
Fosc / 12
178.705
12
96
Fosc / 4
76.295
12
96
Fosc / 12
109.865
12
200
Fosc / 4
36.622
12
200
Fosc / 12
305.180
16
96
Fosc / 4
101.723
16
96
Fosc / 12
146.487
16
200
Fosc / 4
48.829
16
200
Fosc / 12
Value for other oscillator frequency or number of steps can be found easily by arithmetic
operation.
For example, at Fosc = 12 MHz and clock input = Fosc / 12 , NBSTEP = 96 we found
76.295 rotations per minute.
If another motor of 48 steps is used instead, we found now 2*76.295 rotations per
minute.
Note:
10
Above values are theoretical for high speed rotation, motors are limited by needed
torque. Sometimes it will be necessary to start the motor slowly and accelerate it after
few seconds.
C51/C251 Application Note
4214B–8051–12/02
C51/C251 Application Note
Appendix A: Software
MAIN.C
/*C************************************************************************************
* NAME : Stepper.c
*-------------------------------------------------------------------------------------* CREATED_BY : Eric TINLOT
* CREATION_DATE : 05/02/01
*-------------------------------------------------------------------------------------* PURPOSE : Driving unipolar stepper motor in half step mode using PCA.
**************************************************************************************/
/*_____ I N C L U D E S _______________________________________________________________*/
#include "89C51RD2.H"
/* sfr definition file */
/*_____ D E C L A R A T I O N__________________________________________________________*/
/*_____ M A C R O S __________________________________________________________________*/
#define ENABLE_ALL_IT
( EA = 1 )
#define PCA_ON
( CCON |= 0x40)
#define PCA_OFF
( CCON &= 0xBF)
/*_____ D E F I N I T I O N ___________________________________________________________*/
#define NB_LOOP 10/* place here the number of loop desired */
/* select rotation direction here
*/
#define CLOCKWISE
#define NB_STEP 48 /* define by stepping motor itself
*/
#define P_HIGH 0xFF
#define P_LOW
0x00
long int nb_it=0;
/*F************************************************************************************
* NAME :ccaxh_reload_value
*-------------------------------------------------------------------------------------* AUTHOR :Eric TINLOT
* DATE :05/02/01
*-------------------------------------------------------------------------------------* PURPOSE:Load value in PCA register CCAPxH
* INPUTS:value for CCAP0H,CCAP1H,CCAP2H,CCAP3H
11
4214B–8051–12/02
* OUTPUTS:void
**************************************************************************************/
void ccapxh_reload_value(char h0, char h1, char h2, char h3)
{
CCAP0H =
h0;
CCAP1H =
h1;
CCAP2H =
h2;
CCAP3H =
h3;
}
/*F************************************************************************************
* NAME
:timer0_init
*-------------------------------------------------------------------------------------* AUTHOR :Eric TINLOT
* DATE
:05/02/01
*-------------------------------------------------------------------------------------* PURPOSE:init timer 0
for PCA clock
* INPUTS :void
* OUTPUTS:void
**************************************************************************************/
void timer0_init(void)
{
TH0
= 0xB3;
TL0
= 0xB3;
TMOD = TMOD | 0x02;
TCON = TCON | 0x10;
}
/*F************************************************************************************
* NAME
:pca_init
*-------------------------------------------------------------------------------------* AUTHOR :Eric TINLOT
* DATE
:05/02/01
*-------------------------------------------------------------------------------------* PURPOSE:init pca to run in High speed Output
* INPUTS :void
* OUTPUTS:void
**************************************************************************************/
void pca_init(void)
{
CCAP0L =
P_HIGH;
CCAP1L =
P_HIGH;
CCAP2L =
P_HIGH;
CCAP3L =
P_HIGH;
#ifdef CLOCKWISE
/* pca register initialisation for CLOCKWISE rotation */
ccapxh_reload_value(0x5F,0x00,0x00,0x1F);
#else /* COUNTER_CLOCKWISE */
/* pca register initialisation for COUNTER CLOCKWISE rotation */
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C51/C251 Application Note
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C51/C251 Application Note
ccapxh_reload_value(0x1F,0x00,0x00,0x5F);
#endif
CCAPM0 = 0x4D;
/* enable High Speed Output mode on CEX0 - CEX3 */
CCAPM1 = 0x4D;
CCAPM2 = 0x4D;
CCAPM3 = 0x4D;
/* PCA Clock Select */
CMOD
= 0x04;
/*
/*
/*
CMOD = 0x04 -> pca clock = timer0 overflow */
CMOD = 0x00 -> pca clock = Fosc/12 */
CMOD = 0x02 -> pca clock = Fosc/4 */
CH
= 0xFF;
CL
= 0xFF;
EC
= 0x01;
}
/*F************************************************************************************
* NAME
:PCA - interrupt program
*-------------------------------------------------------------------------------------* AUTHOR :Eric TINLOT
* DATE:05/02/01
*-------------------------------------------------------------------------------------* PURPOSE:identify toggle pin and prepare pca register for next toggle
*
nb_it variable, enable to count number of loop
* INPUTS :void
* OUTPUTS:void
**************************************************************************************/
PCA() interrupt 6 using 1
/* Int Vector at 000BH, Reg Bank 1
*/
{
#ifdef CLOCKWISE
if (CCF0==1 && CEX0==0) { nb_it++; CCF0 = 0; CCAP0H = 0xFF; }
if (CCF1==1 && CEX1==0) { CCF1 = 0; CCAP1H = 0x3F; }
if (CCF2==1 && CEX2==0) { CCF2 = 0; CCAP2H = 0x7F; }
if (CCF3==1 && CEX3==0) { CCF3 = 0; CCAP3H = 0xBF; }
if (CCF0==1 && CEX0==1) { CCF0 = 0; CCAP0H = 0x5F; }
if (CCF1==1 && CEX1==1) { CCF1 = 0; CCAP1H = 0x9F; }
if (CCF2==1 && CEX2==1) { CCF2 = 0; CCAP2H = 0xDF; }
if (CCF3==1 && CEX3==1) { CCF3 = 0; CCAP3H = 0x1F; }
#else /* COUNTER_CLOCKWISE */
if (CCF0==1 && CEX0==0) { nb_it++; CCF0 = 0; CCAP0H = 0xBF; }
if (CCF1==1 && CEX1==0) { CCF1 = 0; CCAP1H = 0x7F; }
if (CCF2==1 && CEX2==0) { CCF2 = 0; CCAP2H = 0x3F; }
if (CCF3==1 && CEX3==0) { CCF3 = 0; CCAP3H = 0xFF; }
13
4214B–8051–12/02
if (CCF0==1 && CEX0==1) { CCF0 = 0; CCAP0H = 0x1F; }
if (CCF1==1 && CEX1==1) { CCF1 = 0; CCAP1H = 0xDF; }
if (CCF2==1 && CEX2==1) { CCF2 = 0; CCAP2H = 0x9F; }
if (CCF3==1 && CEX3==1) { CCF3 = 0; CCAP3H = 0x5F; }
#endif
}
/*F************************************************************************************
* NAME
:main
*-------------------------------------------------------------------------------------* AUTHOR:Eric TINLOT
* DATE :05/02/01
*-------------------------------------------------------------------------------------* PURPOSE:call init subroutines and run stepper motor for nb_loop
* INPUTS :void
* OUTPUTS:void
**************************************************************************************/
void main(void)
{
long int tocount;
tocount =
2 * (NB_STEP / 8) * NB_LOOP; /* compute number of IT needed for NB LOOP*/
timer0_init();
pca_init();
/* init Timer 0 for pca clock */
/* init pca to run in High speed Output */
ENABLE_ALL_IT;
PCA_ON;
do{
}while(nb_it<=tocount); /* wait motor turn nb_loop */
PCA_OFF;
P1
= P_LOW;
/* clear all coils (no comsumption) */
do{
}while(1);
/* endless */
}
14
C51/C251 Application Note
4214B–8051–12/02
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4214B–8051–12/02
/xM