NEW Sensor Communications Unit Distributed Sensor Unit E3NW Revolutionize the Workplace Introducing the Next-generation E3NW Sensor Networking Units Introduction Commissioning Operation Lower Costs Less Time Higher Productivity Distributed Sensor Unit E3NW-DS Sensor Communications Unit E3NW-ECT BEST PRICE From Introduction to Commissioning and Operation Revolutionize the Workplace The Next-generation Sensor Networking Units A new Distributed Sensor Unit appears as a slave to the Sensor Communications Unit master.Use these two next-generation Sensor Networking Units to connect distributed N-Smart Sensors to an open-network controller.Implementing a Sensor Network solves many workplace issues from introduction to commissioning and operation. Master Controller C E3NW-ECT W-ECT Sensor Communicationss Unit Un nitt Open Network Inter-Unit Network *1 BEST PRICE *1. The DS-Bus is an OMRON inter-Unit network communications protocol, that connects the E3NW-ECT Sensor Communications Unit and E3NW-DS Distributed Sensor Units. Slaves Sla E3NW-DS Distributed Sensor Unit Di Point IIndustry’s Fastest *2 Reading Time for Present Values Ideal for high-speed workpieces and high-precision position feedback control.. I/O data: 0.2 ms Present value data: 1 ms Ultra-high speed, such as 0.2 ms for I/O data between the Sensor Amplifier Units and Sensor Communications Unit, 1 ms for present value data.A network also allows you to easily control applications that previously required Analog Units.At 5 ms, high speed is also provided between the Distributed Sensor Units and Sensor Communications Unit. it. *2. As of February 2013. According to OMRON investigation. Detecting Snaking in Wrapping Sheets 2 Detecting Wafer Notch Positions I/O data and present value data: 5ms Introduction Commissioning Operation Radically Reduce Manufacturing Costs Even if you implement a Sensor Network, the cost of introduction is greatly reduced. Previously (without a Sensor Network) With the E3NW Equipment cost + Wiring cost and wiring work + Wiring check + Possible reconnection for wiring mistakes Large reduction in equipment cost + Reduced wiring and reduced work Reconnection for Wiring Mistakes Wiring check No o Amplifier Amplifie er Unit Wiring W If three Amplifier Units are connected to each other and distributed to five different locations, 25 cables are required. Wiring check is also difficult. Wiring cost and work E3NW-ECT Sensor Communications Unit: 1 E3NW-DS Distributed Sensor Units: 4 Input Unit: 16 inputs Analog Input Unit: 1 input Fiber Amplifier Units: 2 Laser Amplifier Unit: 1 *Distributed to five locations. Equipment cost *Ten Fiber Amplifier Units and five Laser Amplifier Units are distributed, with three Amplifier Units each to five locations. Equipment cost, wiring cost, and wiring time are all required for distributed placement.If any wiring mistakes occur, the Amplifier Units must be checked individually, resulting in a high construction cost. Fiber Amplifier Units: 2 Laser Amplifier Unit: 1 *Distributed to five locations. *Wiring is required between the Sensor Communications Unit and Distributed Sensor Units (two power supply lines and two output lines). Equipment cost *Ten Fiber Amplifier Units and five Laser Amplifiers are distributed, with three Amplifier Units each to five locations. Implementing a network is possible with the current distributed placement without increasing the cost.There is less wiring so wiring cost and work are also reduced. Commissioning systems overseas and reconnection by the user are both easier. Greatly Reduce Introduction Cost in Comparison to Previous Sensor Networks Previous Sensor Networks With the E3NW Large reduction in equipment cost Previous Sensor Communications Units: 5 Equipment cost E3NW-ECT Sensor Communications Unit: 1 E3NW-DS Distributed Sensor Units: 4 Fiber Amplifier Units: 2 Laser Amplifier Unit: 1 *Distributed to five locations. Equipment cost Fiber Amplifier Units: 2 *Ten Fiber Amplifier Units and five Laser Amplifiers are distributed, with three Amplifier Units each to five locations. Distributed placement is used for the Sensor Amplifier Units, so a Sensor Communications Unit is required in each location.Previous Sensor Communications Units were expensive, which drove up equipment costs. Laser Amplifier Unit: 1 *Distributed to five locations. *Ten Fiber Amplifier Units and five Laser Amplifiers are distributed, with three Amplifier Units each to five locations. The cost makes Sensor Communications Unit introduction easier than for previous Units.And the release of the reasonably priced Distributed Sensor Unit means the cost of new introduction is greatly reduced even more. 3 Introduction Commissioning Operation Radically Reduce System Commissioning Time Easy Batch Setting from a Touch Panel Previously (without a Sensor Network) When Sensor Amplifier Units must be distributed to narrow locations,, the Units had to be set individually, y, creating g extensive work and requiring time to make the settings. With the E3NW Even if the Sensors are distributed, you can set all of them from a touch panel.It’s easy and quick to set all of them from the same location. Press the button for the Amplifier Unit to set. Initial Display Settings Display 99 50 00 99 00 50 50 00 99 99 99 99 *The displays are conceptual illustrations. Line Changeovers Are Also Easy with a Setup Backup Function Previously (without a Sensor Network) With the E3NW The Sensor Amplifier Units must be set whenever the workpiece changes.Sometimes adjustments are difficult and the setup is time consuming, which can reduce productivity. The setup data is saved in the Controller. If the workpiece changes, just select the correct setup.This also makes Amplifier Unit replacement easier and more reliable should it ever be necessary. Function Settings Display Setup Selection Display *The displays are conceptual illustrations. 4 Introduction Commissioning Operation Radically Increase Machine Productivity Monitoring for Predictive Maintenance Previously (without a Sensor Network) With the E3NW In harsh environments, Sensors can become dirty, resulting in malfunctions. If Sensor status is monitored in realtime, maintenance is possible before the Sensor malfunctions. Initial Display Trend Graph Detection in Dusty Environment Detection in Oily Environment *The displays are conceptual illustrations. You can use E3NW communications to create controller programming or touch panel displays to perform all of the settings and monitoring that are described on pages 4 and 5. Display samples for OMRON NS-series Programmable Terminals (touch panels) and sample programming for OMRON NJ-series Controllers are available. For details, please contact your OMRON sales representative. Reduced Downtime When Troubles Occur Previously (without a Sensor Network) With the E3NW If the equipment stopped due to a problem with a Sensor, time was required to isolate the Sensor where the problem occurred and find the cause. You can immediately find the location, the Sensor, and the type of error to quickly recover normal operation and reduce downtime. Initial Display for Errors ns. *The displays are conceptual illustrations. 5 Ordering Information Sensor Communications Unit Communications method and Unit appearance Model EtherCAT E3NW-ECT CompoNet-compatible and CC-Linkcompatible products are also available. Refer to your OMRON website for details. Distributed Sensor Unit Appearance Model E3NW-DS Connectable Sensor Amplifier Units Type Smart Fiber Amplifier Unit Smart Laser Amplifier Unit Smart Laser Amplifier Unit (CMOS type) Contact-Type Smart Amplifier Unit Model E3NX-FA0 E3NC-LA0 E3NC-SA0 E9NC-TA0 Ratings and Specifications Item Type Model Sensor Communications Unit E3NW-ECT Distributed Sensor Unit E3NW-DS N-Smart Smart Fiber Amplifier Unit: E3NX-FA0 Smart Laser Amplifier Unit: E3NC-LA0 Smart Laser Amplifier Unit (CMOS type): E3NC-SA0 Contact-Type Smart Amplifier Unit: E9NC-TA0 *1 Power supply voltage 24 VDC (20.4 to 26.4 V) 2.4 W max. (Not including the power supplied to 2 W max. (Not including the power supplied to Power and current consumption Sensors.), 100 mA max. (Not including the current Sensors.), 80 mA max. (Not including the current supplied to Sensors.) supplied to Sensors.) L/A IN indicator (green), L/A OUT indicator (green), PWR indicator (green), RUN indicator (green), RUN indicator (green) and SS (Sensor Status) Indicators ERROR indicator (red), and SS (Sensor Status) indicator (green/red) indicator (green/red) Vibration resistance (destruction) 10 to 60 Hz with a 0.7-mm double amplitude, 50 m/s2 at 60 to 150 Hz, for 1.5 hours each in X, Y, and Z directions Shock resistance (destruction) 150 m/s2 for 3 times each in X, Y, and Z directions Ambient temperature range Operating: 0 to 55°C; *2 Storage: −30 to 70°C (with no icing or condensation) Ambient humidity range Operating and storage: 25% to 85% (with no condensation) Maximum connectable Sensors 30 *3 10 Maximum connectable 8 − Distributed Sensor Units Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 500 VAC at 50/60 Hz for 1 minute Mounting method 35-mm DIN track - mounting Weight (packed state/Unit only) Approx. 185 g/approx. 95 g Approx. 160 g/approx. 40 g Materials Polycarbonate Power supply connector, E3NW-DS Communications Power supply/communications connector, Accessories Connector, DIN Track End Plates (2), and Instruction DIN Track End Plates (2), ferrite cores (2), and Manual Instruction Manual Connectable Sensor Amplifier Units *1. The E9NC-TA0 is supported for firmware version 1.03 or higher (Sensor Communications Units manufactured in July 2014 or later). *2. Temperature Limitations Based on Number of Connected Amplifier Units: Groups of 1 or 2 Amplifier Units: 0 to 55°C, Groups of 3 to 10 Amplifier Units: 0 to 50°C, Groups of 11 to 16 Amplifier Units: 0 to 45°C, Groups of 17 to 30 Amplifier Units: 0 to 40°C *3. You can connect up to 30 Sensors total to the Sensor Communications Unit and Distributed Sensor Units. Communications Specifications Item Communication protocol Modulation Baud rate Physical layer Topology Communications media Communications distance Noise resistance Node address setting method Node address range Specification Dedicated protocol for EtherCAT Base band 100 Mbps 100BASE-TX (IEEE 802.3u) Daisy chain STP category 5 or higher Distance between nodes: 100 m max. Conforms to IEC 61000-4-4, 1 kV or higher Set with decimal rotary switches or software*1 000 to 192*2 *1. The software setting is used when the node address setting switches are set to 0. *2. The range depends on the EtherCAT master that is used. Refer to the E3NW-ECT EtherCAT Sensor Communications Unit Operation Manual for details. 6 (Unit: mm) Dimensions Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified. Sensor Communications Unit E3NW-ECT Output communications connector Input communications connector 41 18 (36.7) 15.4 32.2 (49.8) 60.9 64.5 86.6 102.5 105.1 10 10 PFP-N DIN Track (sold separately) 38.8 (43) Communications Connector (provided) (FK-MCP 1,5/2-STF-3,5 AU) 13.5 9.5 Connector cover Power Supply Connector (provided) (FK-MCP 1,5/2-STF-3,5 AU) Distributed Sensor Unit E3NW-DS 32.5 20 (34.3) 25.4 (42.9) 49 69 95.7 PFP-N DIN Track (sold separately) Connector (provided) (FK-MCP 1,5/4-STF-3,5 AU) Connector cover 30.4 (44.5) 7 The e N-Smart Lineup E3NC-S Ultra-compact CMOS Laser Sensors Cat. No. E427 E3NX-FA Fiber Amplifier Units Cat. No. E426 N-Smart Amplifier Units Easy application with consistent operating procedures. Presence E3NW Sensor Communications Units E3NC-L Compact Laser Sensors Detection Cat. No. E427 Measurement E9NC-T E9 9NC Contact-Type Smart Sensor Co onta Applications with Many Sensors: More convenience and even lower costs with a network. Cat. Cat t. No. N E433 Fiber iber Amplifier Units and Laser Sensors A New Level of Detection Performance for More-stable Equipment Operation NEW Presence Detection Measurement Smart Fiber Amplifier Units E3NX-FA Industry-leading Levels* of Performance Highly Stable Detection Select the Best Laser Sensor at the Best Price for Your Application Easy Setup for Any Workpiece by Any Operator Smart Fiber Amplifier Units Detection Measurement Smart Laser Sensors E3NC-L/E3NC-S E3NC L/E3NC S Get the Ability to Handle Applications Beyond the Realm of Fiber Sensors Smart Laser Sensors E3NX-FA NEW Presence Compact Laser Sensors E3NC-L Ultra-compact CMOS Laser Sensors E3NC-S E3NC-L/E3NC-S Cat.No.E426 * For performance (sensing distance and minimum sensing object) based on November 2013 OMRON investigation. Cat.No.E427 EtherCAT ® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. CompoNet is a registered trademark of the ODVA. CC-Link is a registered trademark of Mitsubishi Electric Corporation. The trademark is managed by the CC-Link Partner Association. OMRON Corporation Industrial Automation Company Tokyo, JAPAN Authorized Distributor: Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2013 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_3_4_0316 Printed in Japan Cat. No. E428-E1-01 0213 (0213) (W)