N E W FL series Lighting for Image Processing Next generation ODR technology Uniform and Stable Radiant Light Super High Brightness Flexible Mounting and Installation Optical Double Reflection Sharp images enabled by homogeneous high power lighting A sharp image, with a high contrast is the precondition for a stable inspection in image processing. This requires a powerful and stable illumination in the field of view (FOV) of an application. The new Omron FL series represents the ideal lighting solution to achieve this target. The innovative ODR technology defines a new dimension in brightness and ensures, that there is always enough light for your application. The intelligent light controller simplifies the setup of the light. An easy adjustment of the light intensity or synchronization with the camera trigger is supported. Furthermore the FL series is easy to install and to adjust. Change the angle or distance to the working area in seconds and reduces significantly the effort in operation. 2 FL series Lighting for Image Processing Sharp and Bright Images Homogeneous Lighting Easy to use High-brightness ODR Lighting Uniform Illumination Across a Wide Field of View Easy and Secure Installation, Light Adjustment, and Control LEDs can be achieved with ODR lighting Brightness is not the only thing necessary for To create an ideal lighting environment more (Optical Double Reflection) that uses a com- a stable inspection process. easily and in a shorter time, the structure and plete new optics technology. The FL Series evenly illuminates a broad field operations for installation and adjustment are High-brightness illumination was achieved by of view without any inconsistencies. completely simplified, which makes the FL increasing light efficiency and heat dissipation, This enables a stable inspection process. Series the ideal system for any application. Four times the brightness of conventional making it possible to input images this sharply for the first time. FL series Lighting for Image Processing 3 High-luminance ODR Lighting - beyond the Limitations of LEDs _ High-brightness Models _ The Highest Brightness in the Industry* Unit: lx 120000 The same level of ODR lighting is the latest optics technology and has been invented during the development of a compact image processing camera with built-in lighting. ODR is defining a new dimension in brightness, and enables the highest light efficiency in the industry. brightness than sunlight (100,000 lux). 100000 80000 Four Times the Brightness 60000 40000 Optical Double Reflection 20000 0 *OMRON Investigation in November 2010 Shell-type LEDs High-brightness LEDs ODR lighting Cutting Edge ODR Optics Technology (Patent Pending) ODR lighting Standard LEDs OCR structure for effective lighting. Total Reflection Reflection LED Chip Loss of Light. Reflective mirrors Reflective mirrors All Light Used without Waste Standard Shell-type LEDs ODR Lighting The light created with standard LED lighting has limited By applying our unique optics technology for an ODR efficiency for illumination. It is possible to increase brightness, structure to surface mounted chips with high heat dissipation but doing so causes problems, such as deterioration of and light efficiency, ODR achieves brightness levels that the LEDs caused by increased heat. are approximately 4 times higher than conventional technologies. 4 Reflection FL series Lighting for Image Processing Stable Inspection for High-speed applications Standard Lighting ODR Lighting Even on high-speed lines where lack of brightness inevitably results in blurred images, ODR makes it possible to produce stable images without reducing the line speed. Inspection is not possible because of workpiece blurring or a lack of brightness. Bright Even through a Polarizing Filter Because previous brightness levels were Complete extraction of edges and characters. Standard Lighting Without Polarizing Filter Standard Lighting With Polarizing Filter ODR Lighting With Polarizing Filter It is impossible to detect the workpiece because of reflections from the film. The image becomes dark overall and the workpiece cannot be detected. The reflections from the transparent filter is cut and the both the workpiece itself and the characters on it can be detected. insufficient, using a polarizing filter resulted in dark images and made it impossible to create sharp images of the workpiece. With ODR lighting, the brightness in the field of view can be maintained even through a polarizing filter . This allows to cut out only the reflected light from glossary areas, and create bright evenly lit images. High Brightness in a Small Package Standard Lighting ODR Lighting It is possible to provide sufficient illumination by using a smaller light. It is not necessary to use a large light to achieve 50 dia 90 dia the necessary brightness or customize lights to fit into small spaces. Twice times the brightness at half of the size! FL series Lighting for Image Processing 5 Highest inspection stability with Uniform, wide-area Illumination _ Wide Area Models _ Uniform and wide-area Illumination over the Field of View The uniform illumination area* is broader than previous lighting systems (up to 1.5 times). By illuminating uniformly from corner to corner over the field of view, a sharp image of the workpiece is created to stabilize inspections and measurements. *Area of illumination with a relative illuminance of 0.50 or higher. Illumination Distribution Chart* Ordinary LED Lighting FL Series -80 -80 0.90 -1.00 0.80 -0.90 -60 -40 0.70 -0.80 -40 -20 0.60 -0.70 0 0.50 -0.60 0.40 -0.50 20 0.30 -0.40 40 0.20 -0.30 60 80 0.10 -0.20 -80 -60 -40 -20 0 20 40 60 0.00 -0.10 80 Distance from the center (Y axis) Distance from the center (Y axis) -60 -20 0 20 40 60 80 -80 -60 Distance from the center (Y axis) -40 -20 0 20 40 60 80 Distance from the center (Y axis) It is not possible to illuminate the corners of the field of view. It is possible to illuminate across the field of view uniformly and brightly. *Reference values for a 90-mm-dia. light at a working distance of 100 mm. FL Series 50 dia Wide Range of Working Distance The area of uniform illumination for the FL Series is wide and the working distance that can be handled by 1 light is approximately 2 times larger than of a standard light. Standard Lighting 50 dia This gives more flexibility for the installation location of the light. Approx.10 to 200mm Approx.30 to 100mm 6 FL series Lighting for Image Processing Approx. 2 times the standard work distance Inspection in the Corners Standard Lighting FL Series The FL Series consistently illuminates the field of view, so it is not necessary to change the inspection parameters for the central or outside areas. Thanks to the uniform illumination, the same inspection results can be achieved in corners or center of the FOV. It was necessary to create different inspection standards for each section With uniform lighting from corner to corner, it is possible to inspect Easy Handling for Changing Field of View Standard Lighting The inspection area is wide, so even if the camera’s field of view changes because of a A slight increase in the work distance results in images that are dark and unclear. change in the product model or production line, it is possible to use the same lighting FL Series Even if the work distance is increased, the images are bright and inspections are stable. Cover a Broad Area with One Model There is a broad area of stable illumination, and this increases the area that can be covered with one product model. Standard Model FL Series 200 200 150 Previous model 4 Previous model 6 Previous model 7 100 Covered with 3 models 150 FL-DR90W 100 Previous model 3 50 Previous model 5 Previous model 1 Field of view (mm) 50 50 FL-DR32W Field of view (mm) Previous model 2 WD (mm) FL-DR50W 100 150 200 WD (mm) 50 100 150 200 *The graph data are reference values. *WD=Work Distance FL series Lighting for Image Processing 7 Simple Installation and Control Easy Design and Installation Bar Lighting Fit in any location. Wiring Mounting and Adjustment The cable can extend from either direction, The light is structured for mounting with nuts to Specialized mounting brackets enable mount- allowing for horizontal or vertical wiring layouts an arm on the back or side surfaces. ing at a flexible angle. on the mounting surface. Minute changes in the position can be achieved by sliding the light. Ring Lighting smallest and lightest in the industry- the FL Series can fit in places where lights could not be installed before. Light Weight Installation Distance Size Standard Size Approx. 1/2 the Size FL Series 50 dia 10 to 200mm Approx. 3 Times Greater Than Best in Industry Lightest Weight 30g Standard Lighting 30 to 100mm FL Series The superior brightness of ODR lights enables Because a large area in the field of view can With the lightest body in the industry, this light an adequate illumination with a smaller unit. be inspected, the installation location can can be attached to thin arms and fixtures. It is possible to mount lighting even in narrow be selected more flexibly. The arms won’t be distorted by the weight. locations. 8 FL series Lighting for Image Processing Easy Control and Adjustment of the Lighting Lighting Controller With a compact design small enough to fit in the palm of your hand, the Controller can be built into the control panel or in the gap between production lines. By using the longest lighting cable in the industry (25 m), the Controller can be installed along with the image processing monitor in a variety of locations. It is possible to adjust the lighting while looking at the screen. Connect to a Remote Control Panel Mount to a DIN Rail underneath the Line or in the Gap between Tables Lighting Control without Programming Intuitive Digital Light Controls This enables light emission synchronized with the camera Digital adjustment of light emission makes it easy to reproduce using essentially any trigger, such as a photoelectric sensor. the lighting environment after line switchovers. The Controller be connected to an image processing device to control lighting without any programming on a PLC. The quantity of light is dis[ Control Output ] played digitally in 400 levels. •PNP/NPN compatible Adjust the light in fine detail. •Power source: 24 V [ Lighting Emission Controls ] •Lighting triggers can be used individually for each channel. Increases brightness Decreases brightness •Lighting delay and lighting time can be controlled. FL series Lighting for Image Processing 9 FL Series Bar Lighting The highest level of brightness in the industry. These Bar Lighting are structured for adaptable wiring and mounting. High-brightness Models Wide Area Model Optical Double Reflection Model Standard Models Model Light color Wide Area Model FL-BR5020W High-brightness Models FL-BR5020W-H Wide Area Model FL-BR9120W High-brightness Models FL-BR9120W-H Wide Area Model FL-BR13120W High-brightness Models FL-BR13120W-H Lighting Intensity Distribution Characteristics Illumination Structure High-brightness Models Wide Area Model White LEDs High-brightness Models（FL-BR9120W-H) WD=30mm X axis (long axis) WD=100mm WD=30mm WD=50mm Relative light intensity 1.0 WD=50mm Y axis (short axis) 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0.0 −100 WD=100mm Relative light intensity 1.0 −80 −60 −40 −20 0 20 40 60 80 100 0.0 −100 −80 −60 −40 −20 0 20 40 60 80 (mm) 100 (mm) Wide Area Model （FL-BR9120W) X axis (long axis) Y axis (short axis) Relative light intensity 1.0 Relative light intensity 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 0.1 0.0 −100 0.1 −80 −60 −40 −20 Application Standard Lighitng It is difficult to read characters with low contrast. 10 FL series Lighting for Image Processing FL Series Sharp images are created of both two-dimensional codes and characters. 0 20 40 60 80 100 (mm) 0.0 −100 −80 −60 −40 −20 0 20 40 60 80 100 (mm) FL Series Bar Lighting Ratings and Specifications The highest level of brightness in the industry. Model These Bar Lighting are structured for adaptable wiring and mounting. Wide Area Model High-brightness Models Wide Area Model High-brightness Models Wide Area Model High-brightness Models FL-BR5020W FL-BR5020W-H FL-BR9120W Wide Area Model 10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions Shock resistance 150 m/s2 3 times each in 6 directions Ambient temperature Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation) Ambient humidity Operation or storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gases. IEC60259 IP20 Approx. 40g Weight Materials Approx. 70g Risk Group 2 (IEC62471-2) Accessories Model FL-BR9120W-H White LEDs (24.9: Light emission area center) Groove to insert mounting nuts FL-BR13120W High-brightness Models FL-BR13120W-H Two, M3 with a depth of 5 mm max. 5.4 Wide Area Model 11.3 49.8 8.6 20 Two, M3 with a depth of 5 mm max. 5.4 High-brightness Models Two, M2 with a depth of 5 mm max. 20 FL-BR9120W (40.8: Light emission area width) (300) 10.9 Wide Area Model FL-BR5020W(-H) 9 FL-BR5020W-H 12.6 FL-BR5020W High-brightness Models The color of white LEDs can vary due to intrinsic characteristics. Confirm suitability for the application in advance. Dimensions (Unit: mm) Light color Wide Area Model Instruction manual 12.5 Standard Models Approx. 100g Light: Case: Aluminum; Cover, side parts, and lens: Heat resistant polyvinyl chloride; Connector: Thermoplastic resin with glass LED Class Model FL-BR13120W-H Vibration resistance Degree of protection O pt i ca l D oubl e R e f l e c t i on FL-BR13120W White LEDs Light source High-brightness Models FL-BR9120W-H 9 9 Lighting Intensity Distribution Characteristics X axis (long axis) WD=100mm WD=50mm WD=50mm Y axis (short axis) Mounting Hole Dimensions 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 −80 −60 −40 −20 0 20 40 60 80 100 0.0 −100 −80 −60 −40 −20 0 20 40 60 80 (mm) (45.3: Light emission area center) 100 (mm) Wide Area Model （FL-BR9120W) Groove to insert mounting nuts Two, M3 with a depth of 5 mm max. X axis (long axis) Relative light intensity 1.0 Relative light intensity 1.0 0.9 0.9 0.8 0.8 0.7 0.7 0.6 0.6 0.5 0.5 0.4 0.4 0.3 0.3 0.2 0.2 5.4 Y axis (short axis) 0.1 11.3 8.6 90.6 20 Two, M3 with a depth of 4.5 mm max. 9 9 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) 2-3.2dia Cable minimum bending radius: 24 9±0.1 Mounting Hole Dimensions 0.1 −80 −60 −40 −20 0 20 40 60 80 100 (mm) 0.0 −100 −80 −60 −40 −20 0 20 40 60 80 100 (mm) FL-BR13120W(-H) (300) (122.4: Light emission area width) Two, M2 with a depth of 5 mm max. 12.6 Application (65.7: Light emission area center) FL Series Groove to insert 11.3 mounting nuts 8.6 5.4 20 Two, M3 with a depth of 4.5 mm max. 12.5 9 Two, M3 with a depth of 5 mm max. 131.4 9 9 5.4 Standard Lighitng (81.6: Light emission area width) Two, M2 with a depth of 5 mm max. 0.1 0.1 0.0 −100 (300) FL-BR9120W(-H) 20 0.9 0.8 10.9 0.9 0.0 −100 9±0.1 WD=100mm Relative light intensity 1.0 12.6 Relative light intensity 1.0 2-3.2dia Cable minimum bending radius: 24 WD=30mm 5.4 WD=30mm 10.9 Wide Area Model High-brightness Models（FL-BR9120W-H) 12.5 9 Illumination Structure High-brightness Models 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) Cable minimum bending radius: 24 It is difficult to read characters with low contrast. 10 FL series Lighting for Image Processing Sharp images are created of both two-dimensional codes and characters. 2-3.2dia 9±0.1 Mounting Hole Dimensions FL series Lighting for Image Processing 11 Direct Ring Lighting FL series Clear Images WITH Industry’s Top Level of Brightness and a Illumination over a Wide Field of View High-brightness Models Wide Area Model Optical Double Reflect i o n Model Standard Models Model Wide Area Model FL-DR32W High-brightness Models FL-DR32W-H Wide Area Model FL-DR50W High-brightness Models FL-DR50W-H Wide Area Model FL-DR90W High-brightness Models FL-DR90W-H Light color White LEDs Illumination Structure High-brightness Models Lighting Intensity Distribution Characteristics High-brightness Models（FL-DR50W-H) Wide Area Model Relative light intensity 1.0 0.9 WD=30mm WD=50mm 0.8 WD=100mm 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 −150 −100 −50 0 50 100 150 (mm) Wide Area Model（FL-DR50W) Relative light intensity 1.0 0.9 WD=30mm WD=50mm 0.8 WD=100mm 0.7 0.6 0.5 0.4 0.3 0.2 0.1 Application Standard Lighitng Faster lines make it necessary to increase shutter speeds, but then the clarity of workpiece images decreases. 12 FL series Lighting for Image Processing 0.0 −150 −100 FL series More than sufficient brightness is provided for high-speed lines. −50 0 50 100 150 (mm) Direct Ring Lighting FL series Ratings and Specifications Wide Area Model High-brightness Models Wide Area Model High-brightness Models Wide Area Model High-brightness Models Model Clear Images WITH Industry’s Top Level of Brightness and a Illumination over a Wide Field of View FL-DR32W FL-DR32W-H FL-DR50W Light source High-brightness Models Wide Area Model Optical Double Reflecti on Model White LEDs Shock resistance 150 m/s2 3 times each in 6 directions Ambient temperature Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation) Ambient humidity Operation or storage: 35% to 85% (with no condensation) Ambient atmosphere No corrosive gases. Degree of protection IEC60259 IP20 Weight Approx. 25g LED Class Risk Group 2 (IEC62471-2) FL-DR50W FL-DR50W-H Wide Area Model FL-DR90W High-brightness Models FL-DR90W-H White LEDs 11.3 8.6 (300) 10 dia 32 dia 20±0.1 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) 4-3.4 dia. ± 0.1 Mounting Hole Dimensions (bottom surface) 45 High-brightness Models Four, M2 with a depth of 4 mm max. FL-DR32W(-H) 20±0.1 FL-DR32W-H Wide Area Model The color of white LEDs can vary due to intrinsic characteristics. Confirm suitability for the application in advance. 16 High-brightness Models Instruction manual ° FL-DR32W Approx. 80g Light: Case: Aluminum; Cover, side parts, and lens: Heat resistant polyvinyl chloride; Connector: Thermoplastic resin with glass 10.9 Wide Area Model Approx. 70g Approx. 30g Materials Dimensions (Unit: mm) Light color FL-DR90W-H 10 to 150 Hz (Double amplitude: 0.7 mm), 80 min each in X, Y, and Z directions 12.5 9 Standard Models FL-DR90W Vibration resistance Accessories Model FL-DR50W-H Illumination Structure High-brightness Models Lighting Intensity Distribution Characteristics Cable minimum bending radius: 24 High-brightness Models（FL-DR50W-H) Wide Area Model Four, M3 Depth 4 max. P.C.D. 20 dia. Relative light intensity 1.0 0.9 WD=30mm WD=50mm 0.8 WD=100mm FL-DR50W(-H) 0.7 10.9 0.6 0.5 Four, M2 with a depth of 4 mm max. 0.4 0.3 0.2 0.1 0 50 100 150 (mm) 8.6 12.5 Wide Area Model（FL-DR50W) Relative light intensity 1.0 0.9 WD=30mm WD=50mm 0.8 WD=100mm 40±0.1 −50 40±0.1 28 dia 50 dia 16 −100 (300) 9 0.0 −150 11.3 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) Mounting Hole Dimensions (bottom surface) 45 ° 0.7 4-3.4 dia. ± 0.1 0.6 0.5 0.4 Cable minimum bending radius: 24 0.3 0.2 Application 0.0 −150 −100 FL series −50 0 50 100 150 (mm) FL-DR90W(-H) Four, M2 with a depth of 4 mm max. 10.9 Standard Lighitng Four, M3 Depth 4 max. P.C.D. 40 dia. 0.1 70±0.1 70±0.1 12.5 9 20 11.3 (300) 8.6 50 dia 90 dia 4-3.4 dia. ± 0.1 45° 4 dia. (Conductor sectional area: 0.05 mm2/ Insulator diameter: 0.38) Faster lines make it necessary to increase shutter speeds, but then the clarity of workpiece images decreases. 12 FL series Lighting for Image Processing More than sufficient brightness is provided for high-speed lines. Cable minimum bending radius: 24 Mounting Hole Dimensions (bottom surface) Four, M3 Depth 4 max. P.C.D. 70 dia. FL series Lighting for Image Processing 13 Lighting Controller FL series The smallest body in the industry is combined with the industry’s longest cable at 25 m. Install in essentially any location. Two-channel models One-channel models Model Standard Models One-channel models Two-channel models Model I/O specifications Input voltage FL-STC10 FL-STC15 FL-STC20 FL-STC25 NPN PNP NPN PNP DC24V Ratings and Specifications Product name I/O type Model Power supply voltage Power consumption Number of output channels Applicable lights Continuous light emission mode Light Triggered light control emission mode modes One-channel models Two-channel models NPN PNP NPN PNP FL-STC10 FL-STC15 FL-STC20 FL-STC25 DC24V±10％ (including ripple) 36 W, 1.5 A max. (including the lighting section) 72 W, 3 A max. (including the lighting section) 1 2 FL-@ Series While the Strobe Controller power source is ON, light is continuously emitted. PWM frequency: 100 kHz, Light adjustment: 400 levels Light emission is synchronized with an external trigger input. Light emission: Continuous while the trigger is input, or 0.1 to 99.9 ms (set in 0.1-ms increments) PWM frequency: 100 kHz, Light adjustment: 400 levels Strobe light emission mode Light adjustment Operation on the light setting Remote operation External interface Ambient temperature Ambient humidity Vibration resistance Shock resistance Materials Degree of protection Weight Accessories Light emission is synchronized with the external trigger input, but twice the amount of light is emitted in comparison with the trigger light emission mode. Light emission pulse width: 0.01 to 5 ms (light adjustment: 500 levels equivalent) Light adjustment mode settings and light adjustment value input: slide switch and directional pad Light adjustment value input: 9-bit binary input Parallel I/O connector (D-sub 15-pin), Terminal block (external trigger input with 2 terminals, power source voltage input with 2 terminals) Operation: 0 to 40°C, Storage: −15 to 60°C (with no icing or condensation) Operation or storage: 35% to 85% (with no condensation) 10 to 150 Hz (Double amplitude: 0.7mm), 80 min each in X, Y, and Z directions 150 m/s2 3 times each in 6 direction (up-down, left-right, front-back) Case: PC IEC60529 IP20 Approx. 100 g Instruction manual,Terminal block Connector Dimensions (Unit: mm) FL-STC10/15 FL-STC20/25 Lighting connector (1 channel / 2 channel) Lighting connector (1 channel) Two, M4 taps 30 (Mounting holes) Two, 4.4 × 5.4 ovals 64.9 (Mounting hole surface) 5.5 89 22 (22.5) 14 FL series Lighting for Image Processing Power supply connector Mounting Hole Dimensions (22.5) Two, M4 taps 80 (89.9) 98 80 98 (89.9) 89 30 (Mounting holes) Two, 4.4 × 5.4 ovals 64.9 (Mounting hole surface) 5.5 Power supply connector 22 Mounting Hole Dimensions I/O Circuit Diagrams • NPN type (FL-STC20/10) • PNP type (FL-STC25/15) Terminal block Terminal block 1 TRIG1 1 TRIG1 2 TRIG2 (*1) 2 TRIG2 (*2) 3 24VDC 3 24VDC 4 0V 4 0V Load DO1 DC24V DC24V Load ERR DO1 ERR D1 DI1 D1 DI2 D2 DI2 D2 DI3 D3 DI3 D3 DI4 D4 DI4 D4 DI5 D5 DI5 D5 DI6 D6 DI6 D6 DI7 D7 DI7 D7 DI8 D8 DI8 D8 DI9 D9 DI9 D9 DI10 CLR DI10 CLR DI11 SEL DI11 SEL DI12 SAVE DI12 SAVE DI13 TRIG1 DI13 TRIG1 DI14 TRIG2 DI14 TRIG2 Internal circuits Internal circuits DI1 Parallel connector Parallel connector (*1) no use for FL-STC10 •Electrical Specifications Output circuit (*2) no use for FL-STC15 •Electrical Specifications Input circuit Output circuit NPN Open-collector 30VDC 50mA max. ON: Connected to 0 V or 1.5 V max. OFF: Open ON:residual voltage 1.2V max. (Leakage current: 0.1 mA max.) OFF:leakage current 0.1mA max. Input circuit PNP Open-collector 50mA max. ON: Connected to power supply voltage or power supply voltage − 1.5 V max. ON:residual voltage 1.2V max. OFF:leakage current 0.1mA max. OFF: Open (Leakage current: 0.1 mA max.) Wiring diagram Pin Arrangement PARALLEL DI11 DI12 DI13 DI14 DO1 DI6 DI7 DI8 DI9 DI10 DI1 DI2 DI3 DI4 DI5 Pin No. Signal Signal direction Function DI1 D1 Input DI2 D2 Input DI3 D3 Input DI4 D4 Input Bit 1 of light control data (least significant bit) (1)CONT/TRIG Mode Light control data is specified using 9 bits of Bit 2 of light control data binary data from D1 to D9. Bit 3 of light control data The specifiable range is the 400 levels from 1 to 400 (binary 000000001 to 110010000). Bit 4 of light control data DI5 D5 Input Bit 5 of light control data DI6 D6 Input Bit 6 of light control data DI7 D7 Input Bit 7 of light control data DI8 D8 Input Bit 8 of light control data DI9 D9 Input Bit 9 of light control data (most significant bit) Each bit is 1 for ON and 0 for OFF (open). DI10 CLR Input DI11 SEL Input DI12 SAVE Input DI13 DI14 DO1 TRIG1 TRIG2 ERR Input Input output Error reset input.Errors are reset when the error reset input changes from OFF (open) to ON. Lighting control channel selection input . OFF (open) specifies channel 1, ON specifies channel 2. The light control data (D1 to D9) is saved in the built-in memory when the input changes from OFF (open) to ON. Inputs the light emission trigger signal for channel 1. Inputs the light emission trigger signal for channel 2.(*) Turns ON when an error occurs. (2)STB Mode Strobe light emission data is specified in 9 bits of binary data from D1 to D9 The specifiable range is the 500 values from 0.01 to 5.00 ms (binary 000000001 to 111110100). *An input with the same function as the lighting emission trigger input is also available on the terminal block (pins 1 and 2).When using the trigger input, connect the input line only to the parallel connector or only to the terminal block.It is not possible to use both input lines at the same time. FL series Lighting for Image Processing 15 Lighting Controller FL series Model Item Model Weight Lighting Controller FL-TCC1 Approx. 110 g Camera Mounting Spacer FL-TCC1-XSP Approx. 10 g Camera Mounting Attachment FL-TCC1-XAT Approx. 20 g Ratings and Specifications • Lighting Controller Model Model Name Input Voltage Lighting Controller FL-TCC1 Supplied from compatible camera. FH-S/SC/S02/SC02/S04/SC04, FZ-S/SC/S2M/SC2M/S5M2/SC5M2/SH/SHC/SF/SFC/SP/SPC and others. FH Series, FZ5 Series, FZ4 Series and others. MAX 10W, 0.9A (Lighting Included) 1 FL-@ series PWM frequency: 100 KHz, Control step: 255 steps (configurable from the Controller) Lighting ON synchronized with trigger input timing from the Controller. (Auto setting in accordance with the shutter speed.) Ton: 30 μs max. (Trigger ready μs) Toff: 10 μs max. Dedicated communication connector Operating: 0 to +50°C, Storage: -15 to +60°C (with no icing or condensation) Operating and storage: 35% to 85% (with no condensation) 10 to 55 Hz, (0.7mm double amplitude) 80 min each in X, Y, and Z directions 150 m/s2 3 times each in 6 directions(up/down, left/right, forward/backward) Case: SECC, Cable: PVC IP20 (IEC60529) Approx. 110 g Instruction sheet, Insulation Sheet, Mounting screw (M2 x 6 mm) x 4 Compatible Cameras Compatible Controllers Currant Consumption Lighting Channel Applicable Lighting Functions Luminance Trigger Control lighting Method Trigger lighting delay time External Interface Ambient Temperature Ambient Humidity Vibration resistance Shock resistance Materials Degree of Protection Weight Accessories Dimensions (Unit: mm) • Lighting Controller (34) 200 (25) 108.2 10 3.7 (MOUNTING HOLES)8-2.5Dia. 6 12 28 (Ø11) (12.6) (21) 29 22 6 Ferrite Core 167 8.8 8.5 14.5 (14.5) (11.3) (1) 2-4Dia.6CORES(CONDUCTOR CROSS SECTIONAL AREA:0.05mm INSULATION OUTSIDE DIAMETER:0.38 Dia.) 72.5 2-C2 (35.7) 4-M2 TAPPING 12 26 (28) Bending radius for cable wiring must be at least 15 mm 22 or 29 MOUNTING SCREW HOLES • Optional Products Camera Mounting Attachment FL-TCC1-XAT (sold separately) Camera Mounting Spacer FL-TCC1-XSP (sold separately) 8 (MOUNTING HOLES FOR CONTROLLER) 4-M2 TAPPING 12 22 29 16.8 5 5 (MOUNTING HOLES FOR CAMERA) 2-4.5Ellipse R1 FL series Lighting for Image Processing 8 5 4- 4-C2 16 33 25 38 30.2 22.7 (MOUNTING HOLES)8-2.5Dia. 35.2 29 22 25.6 12 (MOUNTING HOLES FOR CAMERA) 2-4.5Dia. FL series Options Cable Model • Extension Cables, Flexible Cables • Extension Cable, Standard Cables Model Cable Length Model Weight Cable Length Weight FL-XC1 1m Approx. 50 g FL-XC1R 1m Approx. 60 g FL-XC2 2m Approx. 80 g FL-XC2R 2m Approx. 100 g FL-XC3 3m Approx. 120 g FL-XC3R 3m Approx. 150 g FL-XC5 5m Approx. 190 g FL-XC5R 5m Approx. 240 g FL-XC10 10m Approx. 400 FL-XC10R 10m Approx. 500 g FL-XC25 25m Approx. 1000 g FL-XC25R 25m Approx. 1200 g • Parallel Cable Dimensions (Unit: mm) Model Cable Length Weight FL-XCP2 2m Approx. 180 g • Parallel Cable • Extension Cable 5 L (See note 1.) 44.9 11.3 L (See note 1.) 5 21 19 Vinyl-insulated round cable, 6 dia., 15 conductors Vinyl-insulated round cable, 5 dia. (See note 2.) 10 32.2 11 22 11.3 12.5 9 10.9 9.1 8.6 15 Nameplate Note 1. Depends on the cable length. Note 2. The cable diameter is 6.2 for robot cables. Diffusion Plates and Polarization Plates Nameplate 50 50 Note 1. Depends on the cable length. Model • Diffusion Plates Standard Models Model Bar Lighting Standard Models Direct Ring Lighting Outer diamete (mm) Weight 49.8×18×4 Approx. 5 g FL-BR9120DF 90.6×18×4 Approx. 10 g FL-BR13120DF 131.4×18×4 Approx. 15 g FL-BR5020DF Weight Model Outer diameter/Inner diameter/Thickness (mm) FL-DR32DF 32/10/4 Approx. 5 g FL-DR50DF 50/28/4 Approx. 10 g FL-DR90DF 90/50/4 Approx. 25 g • Polarization Plates 32/10/2 Approx. 3 g FL-DR50PL 50/28/2 Approx. 5 g FL-DR90PL 90/50/2 Approx. 15 g Dimensions (Unit: mm) R2 12±0.1 12.9±0.1 dia. (groove center) R2 2° R8 1 2- Burr side 3.2 + 0.20 (groove width) (2-R1.6) 4-R 0.8 Radius: 1.5 max. 22 0 °± Two, 3.4 dia. throughholes 4- 8 FL-XBK1 9 Bar Lighting 16 Model 5 Standard Models 7 Model 7 5 Mounting Brackets Outer diameter/Inner diameter/Thickness (mm) 12 Direct Ring Lighting Weight Model FL-DR32PL Rolling direction Standard Models (16) 20 12 Burrs must extend less than 0.1 mm. FL series Lighting for Image Processing 17 MEMO 18 Read and Understand this Catalog Please read and understand this catalog before purchasing the product. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the product in the customer's application or use of the product. Take all necessary steps to determine the suitability of the product for the systems, machines, and equipment with which it will be used. Know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. Consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. 19 N E W FL series Lighting for Image Processing Next generation ODR technology Uniform and Stable Radiant Light OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2010 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_8_1_0415 Cat. No. Q181-E1-02 0711 (1210) Super High Brightness Flexible Mounting and Installation Opt i cal D oubl e R ef l ect i on