pds1 s

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date
10/28/2014
page
1 of 6
SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
FEATURES
•
•
•
•
•
•
•
•
•
•
1 W isolated output
smaller package
single unregulated output
1,500 Vdc isolation
short circuit protection
extended temperature range (-40~105°C)
antistatic protection up to 8kV
UL 60950-1 approval
high efficiency at light load
efficiency up to 82%
input
voltage
MODEL
output
voltage
output
current
output
power
ripple
and noise2
efficiency
typ
(Vdc)
range
(Vdc)
(Vdc)
min
(mA)
max
(mA)
max
(W)
typ
(mVp-p)
typ
(%)
PDS1-S3-S3-S
3.3
2.97~3.63
3.3
30
303
1
30
75
PDS1-S3-S5-S
3.3
2.97~3.63
5
20
200
1
30
80
PDS1-S5-S3-S
5
4.5~5.5
3.3
30
303
1
30
76
1
PDS1-S5-S5-S
5
4.5~5.5
5
20
200
1
30
80
PDS1-S5-S9-S1
5
4.5~5.5
9
12
111
1
30
80
1
PDS1-S5-S12-S
5
4.5~5.5
12
9
84
1
30
81
PDS1-S5-S15-S1
5
4.5~5.5
15
7
67
1
60
81
1
PDS1-S5-S24-S
5
4.5~5.5
24
4
42
1
60
81
PDS1-S12-S3-S
12
10.8~13.2
3.3
30
303
1
30
76
1
PDS1-S12-S5-S
12
10.8~13.2
5
20
200
1
30
80
PDS1-S12-S9-S1
12
10.8~13.2
9
12
111
1
30
80
1
PDS1-S12-S12-S
12
10.8~13.2
12
9
83
1
30
81
PDS1-S12-S15-S1
12
10.8~13.2
15
7
67
1
60
80
PDS1-S15-S5-S
15
13.5~16.5
5
20
200
1
30
80
PDS1-S15-S12-S
15
13.5~16.5
12
9
83
1
60
80
PDS1-S15-S15-S
15
13.5~16.5
15
7
67
1
60
81
1
PDS1-S24-S3-S
24
21.6~26.4
3.3
30
303
1
30
76
PDS1-S24-S5-S1
24
21.6~26.4
5
20
200
1
30
80
PDS1-S24-S9-S1
24
21.6~26.4
9
12
111
1
30
80
PDS1-S24-S12-S1
24
21.6~26.4
12
9
84
1
30
81
PDS1-S24-S15-S1
24
21.6~26.4
15
7
67
1
60
82
PDS1-S24-S24-S1
24
21.6~26.4
24
4
42
1
60
82
Notes:
1. UL approved
2. Ripple and noise are measured at 20 MHz BW by “parallel cable” method with 1 μF ceramic and 10 μF electrolytic capacitors on the output.
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CUI Inc │ SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
date 10/28/2014 │ page 2 of 6
PART NUMBER KEY
PDS1 - SXX - SXX -S
Base Number
Input Voltage
Output Voltage
Packaging Style
SIP
INPUT
parameter
conditions/description
min
typ
max
units
operating input voltage
3.3 Vdc input models
5 Vdc input models
12 Vdc input models
15 Vdc input models
24 Vdc input models
2.97
4.5
10.8
13.5
21.6
3.3
5
12
15
24
3.63
5.5
13.2
16.5
26.4
Vdc
Vdc
Vdc
Vdc
Vdc
surge voltage
for maximum of 1 second
3.3 Vdc input models
5 Vdc input models
12 Vdc input models
15 Vdc input models
24 Vdc input models
-0.7
-0.7
-0.7
-0.7
-0.7
5
9
18
21
30
Vdc
Vdc
Vdc
Vdc
Vdc
filter
capacitance filter
max
units
±1.5
±1.2
%
%
OUTPUT
parameter
conditions/description
line regulation
for Vin change of 1%
3.3 Vdc output models
all other models
min
load regulation
measured from 10% load to full load
3.3 Vdc output models
5 Vdc output models
9 Vdc output models
12 Vdc output models
15 Vdc output models
24 Vdc output models
voltage accuracy
see tolerance envelope curve
switching frequency
100% load, nominal input voltage
temperature coefficient
100% load
typ
%
%
%
%
%
%
18
12
8
7
6
5
100
300
kHz
±0.03
%/°C
PROTECTIONS
parameter
conditions/description
short circuit protection
automatic recovery
min
typ
max
units
min
typ
max
units
SAFETY AND COMPLIANCE
parameter
conditions/description
isolation voltage
input to output for 1 minute at 1 mA max.
1,500
Vdc
isolation resistance
input to output at 500 Vdc
1,000
MΩ
safety approvals1
UL 60950-1
conducted emissions
CISPR22/EN55022, class B (external circuit required, see Figure 1)
radiated emissions
CISPR22/EN55022, class B (external circuit required, see Figure 1)
ESD
IEC/EN61000-4-2, class B, contact ±8kV
MTBF
as per MIL-HDBK-217F @ 25°C
RoHS
Note:
3,500,000
2011/65/EU
1. See specific models noted on page 1
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CUI Inc │ SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
date 10/28/2014 │ page 3 of 6
ENVIRONMENTAL
parameter
conditions/description
min
max
units
operating temperature
see derating curve
-40
105
°C
-55
125
°C
95
%
storage temperature
storage humidity
non-condensing
temperature rise
at full load, Ta = 25°C
typ
25
°C
SOLDERABILITY
parameter
conditions/description
min
typ
max
units
hand soldering
1.5 mm from case for 10 seconds
300
°C
wave soldering
see wave soldering profile
260
°C
max
units
Peak Temp. 260°C Max.
Wave Soldering Time
4 Sec. Max.
250
Temperature (°C)
200
10 Sec. Max.
150
100
50
0
Time (sec.)
MECHANICAL
parameter
conditions/description
min
dimensions
11.60 x 6.00 x 10.10 (0.457 x 0.236 x 0.398 inch)
case material
plastic (UL94-V0)
weight
typ
mm
1.2
MECHANICAL DRAWING
units: mm[inch]
tolerance: ±0.25[±0.010]
pin section tolerance: ±0.10[±0.004]
PIN CONNECTIONS
PIN
Function
1
GND
2
Vin
3
0V
4
+Vo
Front View
Bottom View
PCB Layout
Top View
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CUI Inc │ SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
date 10/28/2014 │ page 4 of 6
DERATING CURVES
Tolerance Envelope Curve
Temperature Derating Curve
7.5
100
5
Typica
l
2.5
Load
Line
2.5
Rated Output Voltage
0
-2.5
-2.5
Load (%)
Output Voltage Accuracy (%)
10
80
60
Safe operating area
40
-5
-7.5
-7.5
20
-10
10
20
30
40
50
60
70
80
90
100
-40
Output Current Percentage (%)
(Nominal Input Voltage)
-20
0
20
40
60
85
Ambient Temperature (°C)
EMC RECOMMENDED CIRCUIT
Figure 1
Table 1
Recommended external circuit components
L DM
Vin
Vin
EU T
C0
G ND
Vin
(Vdc)
+Vo
G ND
L O AD
0V
C0
LDM
3.3
4.7μF/50V
6.8μH
5
4.7μF/50V
6.8μH
12
4.7μF/50V
6.8μH
15
4.7μF/50V
6.8μH
24
4.7μF/50V
6.8μH
TEST CONFIGURATION
Figure 2
Table 2
Oscilloscope
External components
Lin
Cin
Current
Probe
DC DC
Lin
4.7μH
Cin
220μF, ESR < 1.0Ω
at 100 kHz
Load
Note: Input reflected-ripple current is measured with an inductor Lin and Capacitor Cin to simulate source impedance.
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105
120
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CUI Inc │ SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
date 10/28/2014 │ page 5 of 6
APPLICATION NOTES
1.
Output load requirement
To ensure this module can operate efficiently and reliably, the minimum output load may not be less than 10% of the full load during
operation. If the actual output power is low, connect a resistor at the output end in parallel to increase the load.
2.
Overload Protection
Under normal operating conditions, the output circuit of this product has no protection against overload. The simplest method to add
this is to add a circuit breaker to the circuit.
3.
Recommended circuit
This series has been tested according to the following recommended testing circuit before leaving the factory. This series should be
tested under load (see Figure 3 & Table 3). If you want to further decrease the input/output ripple, you can increase the capacitance
accordingly or choose capacitors with low ESR. However, the capacitance of the output filter capacitor must be appropriate. If the
capacitance is too high, a startup problem might arise. For every channel of the output, to ensure safe and reliable operation, the
maximum capacitance must be less than the maximum capacitive load (see Table 4).
Figure 3
+Vo
Vin
DC DC
Cin
Cout
GND
0V
Table 3
Vin
(Vdc)
Cin
(μF)
Vo
(Vdc)
3.3
4.7
5
4.7
12
Cout
(μF)
Vout
(Vdc)
Max. Capacitive Load
(μF)
3.3
10
3.3
220
5
10
5
220
2.2
9
4.7
9
220
15
1
12
2.2
12
220
24
1
15
1
15
220
--
--
24
0.47
24
220
Note:
Note:
1.
2.
3.
4.
Table 4
It’s not recommended to connect any
external capacitors in applications with
less than 0.5 watt output.
Operation under minimum load will not damage the converter; however, they may not meet all specifications listed.
Max. capacitive load tested at input voltage range and full load.
It is recommended to use either ceramic capacitors or electrolytic capacitors on the input and the output. Using tantalum capacitors may increase the risk of failure.
All specifications measured at: Ta=25°C, humidity<75%, nominal input voltage and rated output load, unless otherwise specified.
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CUI Inc │ SERIES: PDS1-S │ DESCRIPTION: DC-DC CONVERTER
date 10/28/2014 │ page 6 of 6
REVISION HISTORY
rev.
description
date
1.0
initial release
03/19/2013
1.01
added model PDS1-S15-S12-S
07/29/2013
1.02
added model PDS1-S12-S3-S, updated spec
03/07/2014
added UL approval to some models
10/28/2014
1.03
The revision history provided is for informational purposes only and is believed to be accurate.
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20050 SW 112th Ave.
Tualatin, OR 97062
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Fax 503.612.2383
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CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website.
CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is
assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use.
CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a
life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.