Nihon Dempa Kogyo Group's Environmental Report FY 2012

ENVIRONMENTAL
REPORT
FY2012
NIHON DEMPA KOGYO CO.,LTD.
未来へ繋ぐ
水晶の架け橋・・・
Introduction
Creation of an affluent and sustainable low-carbon society
The Nihon Dempa Kogyo Group is fully committed to a range of environmental activities, including
lowering of environmental burdens, resource conservation, reduction of carbon dioxide emissions,
elimination of waste, and manufacture of environmentally friendly products.
We plan to continue promoting corporate activities designed to create a sustainable recyclingoriented society and produce harmony with the natural environment. We also place strong focus on
customer satisfaction by following the corporate philosophy of working on environmental
preservation and fulfilling our social responsibilities.
We will continue our efforts to meet the expectations of customers and win the confidence of
consumers around the world while performing our duties as a corporate citizen with business
operations worldwide.
We hope readers will take the time to digest this report and provide candid opinions and
suggestions.
The NDK Group's Environmental Philosophy and Policies
1. Environmental Philosophy
NDK, as globally operating corporation, aware the importance of
environmental loads reduction activity and recycling-oriented
society, in the light of our corporate philosophy [NDK is to work on
the environment preservation and meet social responsibility]. We,
with our will and responsibility, deploy proactive continual
environment preserving activities and we pass this precious earth
to future generations.
Hiroshi Takeuchi
President and
Representative Director
2. Environmental Policies
i. Preserving the global environment is one of the major management issues at NDK. We will
carefully analyze and assess the environmental impact of all products and business processes,
from product development through design, manufacture, and sale as well as continually improve
measures to prevent environmental pollution.
ii. We will observe all relevant environmental regulations and stipulations strictly and maintain and
improve our environmental management system. We also will regularly review the system and
strive for continual enhancement.
iii. We will establish our own standards in the areas of our operations with significant environmental
impact. These standards will be based on the present-day realities of technology and economics.
We will also review, when necessary, our environmental objectives and targets concerning these
activities and progressively improve the management of such activities.
iv. We will educate and enlighten all employees about our environmental philosophy and policies in
order to carry out proactive continual environment preserving activities.
v. We will make our Environmental Philosophy and Policies readily available to the public.
Main targets/achievements in FY 2010 - 2011 (NDK)
FY 2010
Division
FY 2011
Activity
Prevention of global
warming
(energy saving)
Reduction of CO2 emissions
Resource circulation
Zero emissions (recycling rate)
Reduction in use of hydrogen
fluoride
Management of
environmentally
Reduction in use of toluene
hazardous substances
Reduction in use of sulfuric
acid
Target
Achievement
Target
Achievement
6%
reduction
2%
increase
6%
reduction
1%
reduction
100%
100%
100%
100%
3%
4%
5%
6%
2%
8%
Note 1
Note 1
13%
6%
13%
7%
Note 1: Removed because a measure of success was achieved in the effort to reduce the usage of toluene
Overview of business activities and environmental loads in FY2011
Power (196,723 MWH)
Water (1,560,968m3)
Chemicals (4,293 ton)
Niigata NDK
Furukawa NDK
NDK-Taipei
NDK-S
Paper (35 ton)
Hakodate NDK
ANC/NQM
Suzhou NDK
NDK-E
NDK Chitose
NDK
Kansai
NDK Head
Office
NDK-F
NDK-SH
NDK-G
CO2 emissions
(103,923 ton-CO2)
NDK
Chubu
NDK Sayama
NDK-I
NDK-HK
NDK-Scandinavia
Drainage
(1,378,918m3)
NDK-A
Recycling (900 ton)
Contract disposal
(586 ton)
・ The NDK Group is committed to global environmental conservation and
the fulfillment of its social responsibilities.
・ The Group strives to reduce the extent of the environmental loads indicated above.
・ The Group seeks to protect our precious earth and hand it down
untainted to the next generation.
Social contribution activities
Collection of bottle caps (donation for vaccines)
Tree planting on the premises of factories
Donation of cherry seedlings
Commendations for treeplanting activities
Visits to nursing homes
Cleaning activities
Certificate of eco-friendly plant
Zero‐emission activities (NDK)
The Sayama Plant achieved 100% zero emissions operation in FY 2009, and maintained the rate in FY 2010. The plant received
the 11th Saitama Environment Award in March 2010 in recognition of this outstanding environmental conservation achievement.
Environmental measures to prevent global warming
Solar power generator
Pull‐code fluorescent lights
LED lighting The Sayama plant was certified by
Sayama city as eco-friendly plant in
recognition of its waste reduction and
recycling activities.
Reed screens
Energy‐saving chiller
Motion detectors
Tree‐planting on the premises
Automatic water saving
Thermal reflex paint (roof)
Partial use of fluorescent lights
Inverterization
Improved heat-exchange efficiency of
the outdoor chiller unit
A 9% reduction in power consumption
was achieved by using reed screens.
Topics of FY2012
Obtained a loan from the Development Bank of Japan
The Development Bank of
Japan provided a loan to
NDK in June 2011, in
recognition of its CO2
reduction and recycling
activities. (Covered by
Nikkan Kogyo Shimbun,
Posted the power consumption status on the intranet
From the summer of
2011, the power
consumption status was
posted on the intranet to
share information. If the
consumption reaches the
peak, an announce is made
to warn each department to
reduce power consumption.
Expanded environmental activities
(activity status at non-production companies/bases)
● The scope of the NDK group's environmental management has been expanded
from 7 companies and 7 bases to all bases (14 companies and 21 bases)!
The NDK group's all bases (14 companies and 21 bases) have been striving for successful environmental management since April 2012.
Our major activities include energy-saving, recycling, partial use of lights, disuse of lights at lunchtime, moderate air conditioning,
reduction and recycle of paper, both side printing, disuse of lights and monitors when not in use, disuse of the electric identification sign
after closing the office and use of LED lights.
NDK-E(UK)
Recycling
NDK-E (Scandinavia)
Disuse of lights
at lunchtime
Disuse of PCs
when not in
use
NDK-SH(Shanghai)
Disuse of lights
when not in use
Disuse of ights
at lunchtime
NDK (Chitose)
Disuse of lights
at lunchtime
Environmental
activities
NDK-A (US)
NDK-G(Germany)
Recycling
Disuse of lights
at lunchtime
Recycling
Disuse of lights
at lunchtime
NDK-S (Singapore)
NDK-F (France)
Recycling
Moderate air
conditioning
Disuse of lights
at lunchtime
Recycling
NDK-I (Italy)
NDK-SH (Taipei)
Recycling
Moderate air
conditioning
Partial use of lights
NDK (Kansai)
Moderate
air
conditioning
Compliance
with lighting
rules
NDK (Chubu)
Partial use
of lights
Moderate air
conditioning
Activities to protect biodiversity (in Japan)
Four NDK group companies in Japan are committed to planting native species as an activity to
preserve biodiversity. The use of FSC-certified paper (copy paper) is another example of such
efforts. The four companies have planted 6,939 plants of native species to date.
200 Japanese
weigela
9 Japanese
stuartia
11 Matsumae maple
12 mugo pine
11 cedar
22 Japanese maple
236 cherry
22 satsuki azalea
1 nomuramomiji
9 painted maple
10 camphor
12 Japanese elm
510 hydrangea
187 white birch
Furukawa
NDK
NDK
80 Yezo yama tsutsuji
1024 yamatsutsuji
9 sawtooth oak
34 sargent cherry
12 oriental
710 Japanese kerria
510 bush clover
2 yew
32 camellia
19 Yedo
2 box
Niigata
NDK
3 Yezo murasaki tsutsuji 12 Japanese snowbell
120 Chinese azalea
510 mitsuba tsutsuji
18 zelkova
Hakodate
NDK
1 Yezo cherry
150 spindle
123 pine
18 quercus serrata
192 dodan tsutsuji
17 yamazakura
266 azalea
32 rowan
25 dogwood
56 Sakhalin spruce
58 Chinese juniper 36 Japanese spindle
3 Japanese maple 4 Japanese chestnut
1024
andromeda
25 cucumber
104 sasanqua
58 white oak 398 satsuki azalea
Activities to prevent biodiversity (overseas)
Sozhou NDK (China) is committed to planting native species as an activity to preserve biodiversity, and
has planted 1,167 plants of such species to date.
37 fragrant olive
101 weeping willow
9 Chinese holly leaf
4 sophora
185 camphor
29 gardenia 1 weeping forsythia
4 banana plant
40 laurel magnolia
295 tarajo holly
23 Japanese
cheesewood
7 azalea
4 Chinese arbovitae
Sozhou NDK
36 penny
8 lotus
27 magnolia
62 glossy privet
2 boxtree
10 fatsia
100 weeping willow
5 hamomiji
3 China rose
9 camellia
14 southern yew10 red maple
2 wintersweet
57 Japanese white pine
13 crape myrtle
1 banana tree
8 loquat
9 trident maple
27 althea
1 winter jasmin
33 flowering crabapple2 Chinese fringe bush
Environmental Accounting
The NDK group (14 companies and 21 bases) has employed an environmental accounting system and actively disclosed relevant information since this
fiscal year. We hope that this will give an index to evaluate our corporate value and contribute to a wider recognition of our environmental approach.
The group will strive for more transparent and accurate environmental management.
Environment Preservation Cost
(14 companies and 21 bases)
The consolidated environmental management index (total environmental cost (503 million yen) / sales (50.8 billion yen)) in FY2011 is 0.99%.
The environmental preservation cost was calculated based on "Environmental Accounting Guidelines 2005" by the Ministry of the Environment.
Type of cost
1.
Costs within the company
premises
①+②+③
Breakdown
Proper disposal of PCB, maintenance of sewerage facility, sewer, prevention of water
①Pollution prevention cost
pollution, land pollution and land sinking, activities to prevent shaking and noise
Campaign to reduce CO2 by 6%, ozone depletion prevention, energy saving
②Environment
equipment (e.g. diffusion pump), energy saving devices, energy and resource saving
preservation cost
activities, greenhouse gases reduction
Sewage disposal cost, sludge reduction, water-saving, efficient use of resources,
③Resource recycling cost recycling of waste, waste reduction, measures to reduce waste, proper management
(recycling of gold and silver, paper reduction and so on)
Upstream/downstrea Lease, maintenance and management of hybrid cars, green purchase, green
2.
procurement
m cost
Environmental advertisement, verification of legal compliance, PRTR, Sayama city
environmental ISO committee, environmental education, response to customer
requests for environmental investigation, ISO periodic review, internal
3. Administrative cost environmental audit, environmental preservation committee, preparation of
environmental report (environmental accounting), environmental management
review, environmental load measurement and so on
4. R & D cost
5. Social activity cost
Cost for
6. environmental
damage recovery
Unit: thousand yen
FY2011 results
Investment
Cost
FY2010 results
Investment
Cost
Main activities
R & D cost for environmentally-safe and eco-friendly products, miniaturization of
products, energy saving, low electricity consumption
Disclosure of environmental information, cleaning activities in the local areas
Purification of soil and groundwater, decontamination cost, security deposit, penal
charge and so on
Sub-total
Total
111,378
157,865
29,344
162,656
4,830
117,736
311
118,150
64,328
9,597
28,850
8,518
42,220
30,532
183
35,988
0
1,345
0
1,784
2,101
68,225
2,280
67,723
12,824
72,900
97,872
141,070
0
31
0
27
0
0
0
126,303
426,669
300,366
129,496
502,756
0
373,260
Quantitative and economic effects of Environment conservation
Unit: thousand yen
Amount of
environmental loads
Unit
Item
FY2010
(A)
FY2011
(B)
Quantitative
effect of
Environment
preservation
(C)=(A)-(B)
Economic effect of
environment preservation
Cost
FY2010
(D)
FY2011
(E)
Cost saving
(F)=(D)-(E)
Profit
on sale (G)
Quantitative and economic environmental preservation effects of resources used for business operation
Power usage
MWh
206,406
196,723
9,683
2,477,000
2,361,000
116,000
Gasoline usage
L
79,552
72,645
6,907
11,137
10,170
967
Light oil usage
L
826
9,375
▲8549
99
1,125
▲1026
Bunker A usage
L
230,858
295,834
▲64976
17,545
22,483
▲4938
Kerosene
L
53,551
48,549
5,002
4,659
4,224
435
city gas
Nm3
34,646
37,256
▲2,610
3,118
3,353
▲235
LPG usage
m3
277,395
271,752
5,643
205,272
201,096
4,176
Industrial steam usage
MJ
42,300
29,830
12,470
239
169
70
City water usage
m3
163,171
145,754
17,417
54,782
48,930
5,852
Well water usage
m3
99,526
113,406
▲13,880
0
0
0
Paper usage
ton
6.804
6.7809
0.0231
842
840
2
Quantitative and economic environmental preservation effects of environmental loads and waste emitted by business operation
CO2 emissions
ton
115,409
103,732
11,677
2,719,069
2,603,620
115,449
Waste produced
ton
1470
1486
▲16
85,264
84,015
1,249
Waste disposed
ton
624
586
38
16
15
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Profit
Sale of valuables (gold, silver etc)
thousand yen
-
-
Sub-total
Total
-
-
-
-
5,527,000
238,002
5,527,000
5,765,002
Period
April 1, 2011 - March 31, 2012 (FY2011)
Scope (14 companies and 21 bases) and each company's total environment preservation cost in 2010 and 2011
Company (base)
1
2
3
4
5
6
7
8
NDK Sayama plant
NDK Head office
Furukawa NDK Co., Ltd.
Hakodate NDK Co., Ltd.
Niigata NDK Co., Ltd.
Suzhou NDK Co., Ltd.
Asian NDK Crystal Sdn. Bhd.
NDK Quartz Malaysia Sdn. Bhd.
Grand-Total
2010 total environment preservation cost
Unit: thousand yen
2011 total environment preservation cost
204,649
362,681
91,929
13,086
8,501
87,845
83,150
15,309
8,176
24,821
25,182
14,007
426,669
502,756
Since the environmental management was initiated on April 1, 2012, the preservation costs at the companies and bases below are 0 yen. But the past usage of
electricity and other resources has already been investigated.
・NDK Kansai Sales Office, NDK Chubu Sales Office, NDK Chitose Technical Center, NDK America, Inc., NDK Europe Ltd., NDK Europe Ltd., French Office,
NDK Europe Ltd. German Office, NDK Europe Ltd. Scandinavian Office, NDK Italy Srl, NDK Electronics (HK) Limited, NDK Electronics (HK) Limited Taipei Branch,
NDK-Electronics Shanghai Co., Ltd., NDK Crystal Asia Pte. Ltd.
Changes in CO2 emissions
Entire NDK group (14 companies and 21 bases), FY2007 - FY2011
CO2 emissions by type of energy (t-CO2)
t-CO2
100000
t-CO2
Light oil
Gasoline
60000
Electricity
60000
40000
LPG
40000
20000
Bunker A
20000
Kerosene
0
07
08
09
10
2.00
80000
80000
1.50
1.00
0.50
0.00
0
07
11
CO2 emission factor/million yen
Total emissions (t-CO2)
100000
FY
08
09
10
07
11
08
09
10
11
FY
FY
NDK only, FY2002 - FY2011
t-CO2
20000
CO2 emissions by type of energy(t-CO2)
Light oil
t-CO2
20000
15000
Gasoline
15000
10000
Electricit
y
LPG
10000
5000
Bunker A
Total emissions(t-CO2)
1.00
0.50
0.00
0
02 03 04 05 06 07 08 09 10 11
CO2 emission factor/million yen
1.50
5000
0
2.00
02 03 04 05 06 07 08 09 10 11
02 03 04 05 06 07 08 09 10 11
FY
FY
FY
Reference: environmental data, achievements in FY2007 - FY2011 and FY2012 target
Amount of CO2 emissions (unit: tons-CO2)
Company
NDK
Item
Energy
FY2008
16,909
1.2
15,565
2.1
21,480
1.2
1,684
1.6
10,152
3.1
42,302
4.0
FY2009
16,034
1.5
14,735
1.8
29,400
1.9
1,288
1.5
10,639
2.6
40,048
3.6
FY2010
16,193
1.8
14,808
1.5
23,384
1.6
1,364
1.4
12,947
2.6
46,400
3.6
FY2011
15,646
1.4
12,955
1.5
18,639
1.4
1,795
2.4
12,368
2.7
41,947
3.9
FY2012 target
14,891
1.7
12,825
1.4
18,443
1.4
1,705
2.3
12,059
2.6
41,527
3.9
FY2008
102,130
114,031
Total
216,161
m3/million yen
15.0
Furukawa NDK City water
183,689
Well water
118,581
Total
302,270
Japan
m3/million yen
41.3
Hakodate NDK City water
67,089
Well water
0
m3/million yen
3.7
Niigata NDK
City water
20,572
Well water
0
m3/million yen
19.9
ANC/NQM
City water
183,814
Well water
0
m3/million yen
56.3
Overseas
Suzhou NDK
City water
829,000
Well water
0
0
m3/million yen
51.2
78.1
Power consumption (Sales companies, business sites and others)unit: kwh
Company
Item
FY2010
FY2011
NDK Kansai
17,406
17,137
Japan
NDK Chubu
13,898
11,449
NDK Chitose
68,354
68,585
NDK-A
537,520
512,425
Power
NDK-I
19,408
18,877
consumption
NDK-S
16,009
15,995
KWh
Overseas
NDK-HK
25,389
26,673
NDK-HK(Taipei)
38,073
37,065
NDK-E Scandinavia
2,940
2,520
NDK-SH
14,533
12,014
FY2009
155,909
103,386
259,295
25.8
152,763
108,953
261,716
31.5
64,065
0
4.1
18,218
0
20.8
172,146
0
41.9
769,000
0
68.3
FY2010
158,469
99,526
257,995
28.5
160,801
76,035
236,836
23.3
67,107
0
4.5
17,230
0
17.2
279,870
0
56.8
661,000
0
51.8
FY2011
147,824
113,406
261,230
23.0
155,471
73,773
229,244
25.6
56,111
0
4.1
19,636
0
26.5
238,939
0
51.5
755,800
0
70.5
FY2012 target
146,346
112,272
258,618
22.8
153,916
73,035
226,951
25.3
55,550
0
4.1
19,440
0
26.3
236,550
0
51.0
748,242
0
69.8
ton-CO2/million yen
Furukawa NDk
Japan
Energy
ton-CO2/million yen
Hakodate NDK
Energy
ton-CO2/million yen
Niigata NDK
Energy
ton-CO2/million yen
ANC/NQM
Overseas
Energy
ton-CO2/million yen
Suzhou NDK
Energy
ton-CO2/million yen
FY2007
16,021
1.0
14,210
1.3
24,912
0.9
2,605
1.5
9,696
2.0
48,405
3.3
Water use (unit: m3)
Company
NDK
Item
City water
Well water
FY2007
76,480
112,322
188,802
12.2
134,812
116,456
251,268
23.4
68,886
0
2.6
39,102
0
21.6
224,683
0
47.4
The NDK group, with its
will and responsibility, will
deploy continual
environment preserving
activities.
Reference: environmental data, achievements in FY2007 - FY2011 and FY2012 target
Emitted substances (unit: ton-CO 2)
Company
Item
FY2007
FY2008
FY2009
FY2010
FY2011
NDK
Discarded
30.4
6.4
0.0
0.0
0.0
0.0
Rycycled
357.0
347.3
251.3
226.0
247.6
245.1
Rycycle rate
92.2
98.2
100.0
100.0
100.0
100.0
245.1
Total(amount)
387.4
353.8
251.3
226.0
247.6
Furukawa
Discarded
35.5
27.0
22.0
20.1
10.3
10.2
NDK
Rycycled
754.5
722.1
696.6
538.9
560.5
554.9
Rycycle rate
Japan
Total(amount)
95.5
96.4
96.9
96.4
98.2
98.0
790.0
749.0
718.7
558.9
570.8
565.1
Hakodate
Discarded
30.2
16.1
14.7
20.5
15.9
15.7
NDK
Rycycled
27.1
20.1
18.0
15.2
15.6
15.4
Rycycle rate
47.3
55.6
55.1
42.6
50.5
49.5
57.3
36.2
32.7
35.7
31.5
31.1
Discarded
12.8
47.7
34.0
34.1
46.0
45.5
Rycycled
58.0
11.6
10.0
10.0
9.0
8.9
Rycycle rate
81.7
19.6
22.7
22.7
16.4
16.3
Total(amount)
Niigata
NDK
Total(amount)
71.0
59.4
44.0
44.1
55.0
54.4
76.0
83.0
28.0
60.7
13.2
29.5
Rycycled
72.0
54.0
24.0
16.8
39.3
30.0
Rycycle rate
48.6
39.4
46.2
21.7
74.8
50.4
148.0
137.0
52.0
77.5
52.5
59.5
ANC/NQM Discarded
Overseas
FY2012 target
Total(amount)
Suzhou
Discarded
549.0
626.6
495.3
488.5
500.3
450.0
NDK
Rycycled
71.0
53.4
39.7
39.5
27.8
20.0
Rycycle rate
11.5
7.9
7.4
7.5
5.3
4.3
620.0
680.0
535.0
528.0
528.1
470.0
FY2012
target
2.85
Total(amount)
PRTR(Pollutant Release (hydrogen fluoride) and Transfer Register) (Unit: ton)
Company
NDK
Item
FY2007
FY2008
FY2009
FY2010
FY2011
2.88
Total
4.43
3.54
3.07
1.52
to atomosphere
0.00
0.00
0.00
0.00
0.00
0.00
to public sewage
0.49
0.49
0.46
0.98
0.59
0.58
Transfer
Total/million yen
Furukawa
NDK
Total
3.05
2.60
0.54
6.02
5.95
0.00024
0.00029
0.00017
0.00025
0.00025
4.72
3.22
3.40
2.61
2.03
2.01
to atomosphere
2.60
1.60
2.00
1.10
0.89
0.88
to public sewage
1.00
1.10
1.10
0.85
0.80
0.79
Transfer
Total/million yen
Japan
3.94
0.00029
0.00
0.53
0.27
0.63
0.00
0.00
0.00044
0.00044
0.00041
0.00026
0.00023
0.00022
Hakodate
Total
9.87
6.03
6.84
2.81
1.38
1.37
NDK
to atomosphere
0.00
0.00
0.00
0.00
0.00
0.00
to public sewage
0.00
0.00
0.00
0.00
0.00
0.00
Transfer
0.0034
0.0055
0.0062
0.0061
0.0031
0.0030
Total/million yen
0.00037
0.00033
0.00043
0.00019
0.00010
0.00010
Niigata
Total
4.13
2.35
1.42
1.33
1.65
1.63
NDK
to atomosphere
0.10
0.10
0.06
0.06
0.06
0.06
to public sewage
0.13
0.08
0.04
0.07
0.07
0.07
Transfer
1.32
0.49
0.17
0.14
0.88
0.87
0.00230
0.00020
0.00160
0.00130
0.00220
0.00220
Total/million yen
The NDK group, with its will and
responsibility, will deploy continual
environment preserving activities.