BTS 441 R Smart Highside Power Switch One Channel: 20mΩ Status Feedback Product Summary On-state Resistance Operating Voltage Nominal load current Current limitation Package RON Vbb(on) IL(ISO) IL(lim) TO-263-5-2 20mΩ 4.75 ... 41V 21A 65A SMD TO-220-5-12 Straight General Description • • N channel vertical power FET with charge pump, ground referenced CMOS compatible input, monolithically integrated in Smart SIPMOS® technology. Providing embedded protective functions. Application • • • • µC compatible power switch for 5V, 12 V and 24 V DC applications All types of resistive, inductive and capacitve loads Most suitable for loads with high inrush currents, so as lamps Replaces electromechanical relays, fuses and discrete circuits Basic Funktions • • • • • Very low standby current Optimized static electromagnetic compatibility (EMC) µC and CMOS compatible Fast demagnetization of inductive loads Stable behaviour at undervoltage Protection Functions • • • • • • • • Short circuit protection Current limitation Overload protection Thermal shutdown Overvoltage protection (including load dump) with external GND-resistor Reverse battery protection with external GND-resistor Loss of ground and loss of Vbb protection Electrostatic discharge (ESD) protection Diagnostic Function • • • IN ST Logic with protection functions PROFET Diagnostic feedback with open drain output Open load detection in OFF-state Feedback of thermal shutdown in ON-state Infineon Technologies AG Vbb OUT Load GND 1 2003-Oct-01 BTS 441 R Functional diagram overvoltage protection internal voltage supply logic gate control + charge pump current limit VBB clamp for inductive load OUT temperature sensor IN ESD LOAD Open load detection ST GND PROFET Pin configuration Pin Definitions and Functions (top view) Pin Symbol Function 1 GND Logic ground 2 IN Input, activates the power switch in case of logical high signal 3 Vbb Positive power supply voltage The tab is shorted to pin 3 4 ST Diagnostic feedback, low on failure Tab = VBB 1 2 GND IN 5 OUT Output to the load Tab Vbb Positive power supply voltage The tab is shorted to pin 3 Infineon Technologies AG 2 (3) 4 5 ST OUT 2003-Oct-01 BTS 441 R Maximum Ratings at Tj = 25 °C unless otherwise specified Parameter Supply voltage (overvoltage protection see page 4) Supply voltage for full short circuit protection Tj Start=-40 ...+150°C Load dump protection1) VLoadDump = VA + Vs, VA = 13.5 V RI2)= 2 Ω, RL= 0,5 Ω, td= 200 ms, IN= low or high Load current (Short-circuit current, see page 5) Operating temperature range Storage temperature range Power dissipation (DC) ; TC≤25°C Maximal switchable inductance, single pulse Vbb = 12V, Tj,start = 150°C, TC = 150°C const. (see diagram, p.7) IL(ISO) = 21 A, RL= 0 Ω: E4)AS=0.7J: Electrostatic discharge capability (ESD) IN: (Human Body Model) ST: Out to all other pins shorted: Symbol Vbb Vbb 43 34 Unit V V 60 V IL Tj Tstg self-limited -40 ...+150 -55 ...+150 A °C Ptot 125 W ZL VESD 2.1 1.0 4.0 8.0 mH kV -10 ... +16 ±2.0 ±5.0 V mA ≤1 ≤ 75 K/W VLoad dump3) Values acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993; R=1.5kΩ; C=100pF Input voltage (DC) Current through input pin (DC) Current through status pin (DC) VIN IIN IST see internal circuit diagrams page 7 Thermal resistance 1) 2) 3) 4) 5) chip - case: junction - ambient (free air): SMD version, device on pcb5): RthJC RthJA ≤ 33 Supply voltages higher than Vbb(AZ) require an external current limit for the GND pin, e.g. with a 150 Ω resistor in the GND connection. A resistor for the protection of the input is integrated. RI = internal resistance of the load dump test pulse generator VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839 EAS is the maximum inductive switch off energy Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. Infineon Technologies AG 3 2003-Oct-01 BTS 441 R Electrical Characteristics Parameter and Conditions Symbol at Tj =-40...+150°C, Vbb = 12 V unless otherwise specified Values min typ max Unit Load Switching Capabilities and Characteristics On-state resistance (Vbb (pin3) to OUT (pin5)); IL = 2 A Vbb≥7V: Tj=25 °C: RON Tj=150 °C: -- 15 28 20 37 mΩ 17 21 -- A -- -- 2 mA 40 40 90 110 200 250 µs dV /dton 0.1 -- 1 V/µs -dV/dtoff 0.1 -- 1 V/µs 4.75 4.75 4.75 5.0 41 43 ----- -----47 5 --1.5 41 43 43 43 -52 10 10 25 10 V -- 2 4 see diagram page 9 Nominal load current (pin 3 to 5) ‘ISO 10483-1, 6.7:VON=0.5V, TC=85°C IL(ISO) Output current (pin 5) while GND disconnected or GND pulled up6), Vbb=30 V, VIN= 0, IL(GNDhigh) see diagram page 7 Turn-on time IN Turn-off time IN RL = 12 Ω, Slew rate on 10 to 30% VOUT, RL = 12 Ω, Slew rate off 70 to 40% VOUT, RL = 12 Ω, to 90% VOUT: ton to 10% VOUT: toff Operating Parameters Operating voltage Tj =-40°C Vbb(on) Tj =+25°C Tj =+105°C6) Tj =+150°C Overvoltage protection7) Tj =-40°C: Vbb(AZ) I bb = 40 mA Tj =+25...+150°C: Standby current (pin 3) 8) Tj=-40...+25°C: Ibb(off) Tj=+105°C6): VIN=0 see diagram page 9 Tj=+150°C: IL(off) Off-State output current (included in Ibb(off)) VIN=0 Operating current (Pin 1)9), VIN=5 V, IGND 6) 7) 8) 9) V µA µA mA not subject to production test, specified by design see also VON(CL) in table of protection functions and circuit diagram page 7 Measured with load, typ. 40 µA when no load in off Add IST, if IST > 0, add IIN, if VIN>5.5 V Infineon Technologies AG 4 2003-Oct-01 BTS 441 R Parameter and Conditions Symbol at Tj =-40...+150°C, Vbb = 12 V unless otherwise specified Protection Functions10) Current limit (pin 3 to 5) (see timing diagrams, page 9) Repetitive short circuit current limit Tj = Tjt (see timing diagrams, page 10) Thermal shutdown time11)12) Values min typ max Unit Tj =-40°C: IL(lim) Tj =25°C: =+150°C: Tj IL(SCr) --40 -- -65 -55 85 ---- A Tj,start =25°C: Toff(SC) -- 14 -- ms 41 43 150 --- -47 -10 -- -52 --32 V °C K V -- 540 -- mV A (see timing diagram on page 10) Output clamp (inductive load switch off) ;Tj =-40°C: Tj=25..150°C: VON(CL) Thermal overload trip temperature Tjt Thermal hysteresis ∆Tjt Reverse battery (pin 3 to 1) 13) -Vbb Reverse battery voltage drop (VOUT > Vbb) -VON(rev) IL = -2A Tj =+150°C: at VOUT = Vbb - VON(CL), IL= 40 mA 10) Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not designed for continuous repetitive operation. 11) not subject to production test, specified by design 12) Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for V bb connection. PCB is vertical without blown air. 13) Requires 150 Ω resistor in GND connection. The reverse load current through the intrinsic drain-source diode has to be limited by the connected load. Note that the power dissipation is higher compared to normal operating conditions due to the voltage drop across the intrinsic drain-source diode. The temperature protection is not active during reverse current operation! Input and Status currents have to be limited (see max. ratings page 1 and circuit page 7). Infineon Technologies AG 5 2003-Oct-01 BTS 441 R Parameter and Conditions Symbol Values min typ max at Tj =-40...+150°C, Vbb = 12 V unless otherwise specified Diagnostic Characteristics Open load detection voltage14) V OUT(OL) 2 3 4 V RI VIN(T+) VIN(T-) ∆ VIN(T) IIN(off) IIN(on) tST delay 2.5 1.2 0.8 -1 4.5 -- 3.8 --0.3 -12 -- 6.5 2.2 --15 24 500 kΩ V V V µA µA µs VST(high) VST(low) 5.4 -- 6.1 -- -0.4 V 1 Input and Status Feedback15) Input resistance see circuit page 7 Input turn-on threshold voltage Input turn-off threshold voltage Input threshold hysteresis Off state input current (pin 2) VIN = 0.4 V: On state input current (pin 2) VIN = 5 V: Delay time for status with open load after switch off (see timing diagrams, page 11), Status output (open drain) Zener limit voltage IST = +1.6 mA: ST low voltage IST = +1.6 mA:: Unit Truth Table Normal operation Open load Short circuit to Vbb Overtemperature L = "Low" Level H = "High" Level IN OUT ST L H L H L H Z H H H L H L H H H L L L16) H L H H L Z = high impedance, potential depends on external circuit Status signal valid after the time delay shown in the timing diagrams 14) External pull up resistor required for open load detection in off state If a ground resistor RGND is used, add the voltage drop across this resistor. 16) L, if potential at the Output exceeds the OpenLoad detection voltage 15) Infineon Technologies AG 6 2003-Oct-01 BTS 441 R Overvolt. and reverse batt. protection Terms V + 5V Ibb bb 2 V IN Vbb IN OUT PROFET 4 R GND RI VON Z2 Logic 5 R ST ST ST GND 1 V IN IL I ST VST R ST Leadframe, 3 I IN + Vbb OUT V IGND PROFET Z1 GND VOUT R GND Signal GND R Load GND VZ1 = 6.1 V typ., VZ2 = 47 V typ., RGND = 150 Ω, RST= 15 kΩ, RI= 3.5 kΩ typ. In case of reverse battery the load current has to be limited by the load. Temperature protection is not active Input circuit (ESD protection) IN R Load I Open-load detection ESD-ZD I I OFF-state diagnostic condition: Open Load, if VOUT > 3 V typ.; IN low I GND V The use of ESD zener diodes as voltage clamp at DC conditions is not recommended. bb R EXT Status output OFF +5V V R ST(ON) ST Logic unit Open load detection ESDZD GND Signal GND ESD-Zener diode: 6.1 V typ., max 5.0 mA; RST(ON) < 375 Ω at 1.6 mA, ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V). GND disconnect Inductive and overvoltage output clamp IN + V bb V OUT Vbb PROFET Z OUT ST V GND ON V bb V IN V ST V GND OUT GND PROFET Any kind of load. In case of Input=high is VOUT ≈ VIN - VIN(T+) . VON clamped to 47 V typ. Infineon Technologies AG 7 2003-Oct-01 BTS 441 R Inductive load switch-off energy dissipation E bb GND disconnect with GND pull up E AS IN Vbb IN PROFET ELoad Vbb OUT OUT PROFET ST = GND L ST GND V V bb V IN ST V ZL GND { R Any kind of load. If VGND > VIN - VIN(T+) device stays off Due to VGND > 0, no VST = low signal available. EL ER L Energy stored in load inductance: 2 EL = 1/2·L·I L Vbb disconnect with charged inductive load While demagnetizing load inductance, the energy dissipated in PROFET is EAS= Ebb + EL - ER= VON(CL)·iL(t) dt, high IN Vbb PROFET with an approximate solution for RL > 0 Ω: OUT EAS= ST GND V IL· L (V + |VOUT(CL)|) 2·RL bb ln (1+ |V IL·RL OUT(CL)| ) Maximum allowable load inductance for a single switch off L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω bb For inductive load currents up to the limits defined by ZL (max. ratings and diagram on page 8) each switch is protected against loss of Vbb. L [mH] 1000 Consider at your PCB layout that in the case of Vbb disconnection with energized inductive load all the load current flows through the GND connection. 100 10 1 0.1 0 5 10 15 20 25 30 35 IL [A] Infineon Technologies AG Page 8 2003-Oct-01 BTS 441 R Typ. on-state resistance RON = f (Vbb,Tj ); IL = 2 A, IN = high RON [mΩ] 40 Tj = 150°C 35 30 25 20 25°C 15 -40°C 10 5 3 5 7 9 30 40 Vbb [V] Typ. standby current Ibb(off) = f (Tj ); Vbb = 9...34 V, IN1,2 = low Ibb(off) [µA] 20 15 10 5 0 -50 0 50 100 150 200 Tj [°C] Infineon Technologies AG Page 9 2003-Oct-01 BTS 441 R Timing diagrams Figure 1a: Vbb turn on: Figure 2b: Switching a lamp, IN IN V bb ST V OUT V I ST open drain OUT L t t proper turn on under all conditions Figure 2a: Switching a resistive load, turn-on/off time and slew rate definition: Figure 3a: Short circuit shut down by overtemperature, reset by cooling IN IN other channel: normal operation VOUT 90% t on dV/dton 10% I dV/dtoff t L I off L(lim) I L(SCr) IL t ST t off(SC) t Heating up may require several milliseconds, depending on external conditions Infineon Technologies AG 10 2003-Oct-01 BTS 441 R Figure 4a: Overtemperature: Reset if Tj <Tjt IN ST V OUT T J t Figure 5a: Open load: detection in OFF-state, turn on/off to open load IN1 VOUT1 toff I L1 tST delay ST tST delay. = 500µs Open load detection requires an external pull up resistor between OUT and VBB Infineon Technologies AG 11 2003-Oct-01 BTS 441 R Package and Ordering Code All dimensions in mm SMD: P-TO263-5-2 (tape&reel) Sales code BTS441R G Ordering code: Q67060-S6118 10 ±0.2 4.4 9.8 ±0.15 0.05 Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. 2.7 ±0.3 4.7 ±0.5 8 1) The information herein is given to describe certain components and shall not be considered as a guarantee of characteristics. 2.4 1.3 ±0.3 1±0.3 8.5 1) 9.25 ±0.2 Attention please! 1.27 ±0.1 B 0.1 A (15) Published by Infineon Technologies AG, St.-Martin-Strasse 53, D-81669 München © Infineon Technologies AG 2001 All Rights Reserved. 0...0.15 Infineon Technologies is an approved CECC manufacturer. 5x0.8 ±0.1 0.5 ±0.1 4x1.7 Information 8˚ max. 0.25 1) M A B For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list). 0.1 Typical All metal surfaces tin plated, except area of cut. Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Straight: P-TO220-5-12 Sales code BTS441R S Ordering code: Q67060-S6119 1.27 ±0.1 13 ±0.5 11±0.5 0...0.15 0.05 0.5 ±0.1 6x 0.8 ±0.1 1.7 9.25 ±0.2 4.4 2.8 ±0.2 1) B 8.5 1) 3.7 -0.15 C 1) A 9.8 ±0.15 13.4 15.65 ±0.3 17±0.3 10 ±0.2 Infineon Technologies Components may only be used in lifesupport devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that lifesupport device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. 0.25 2.4 M A B C Typical All metal surfaces tin plated, except area of cut. Infineon Technologies AG 12 2003-Oct-01