5 4 3 2 1 Table of Contents 110/220V FlexMC PCB PAGE PAGE PAGE PAGE PAGE PAGE PAGE D 1: 2: 3: 4: 5: 6: 7: COVER CONNECTOR INTERFACE POWER SUPPLIES, ISOLATION POWER FACTOR CORRECTION IGBT MOTOR DRIVER, ANALOG TO DIGITAL CONVERTER BUFFER, RESOLVER TO DIGITAL CONVERTER CURRENT SENSING D C C B B Revision History Rev 1: Initial Draft Rev 2: Update refer to request on changes Rev 3: Change Change Change Change R33 R34 to 2.20K R184, R186, R187, R188 to 0 ohm C44, C45 to 100pF R193 R198 R203 to 5.60kohm Rev 4: Update refer to request of changes BY PROPRIETARY NOTICE A IR DATE EXCEPT AS OTHERWISE AGREED IN WRITING, THE INFORMATION LAST CHANGE AND DESIGN DISCLOSED HEREIN ARE THE PROPERTY OF ANALOG J. ROONEY DRAWN BY DEVICES, INC. (ADI) AND BOSTON ENGINEERING CORPORATION (BEC). CHECKED BY IT MUST NOT BE COPIED OR DISTRIBUTED OUTSIDE ADI OR BEC APPROVED BY EXCEPT TO AUTHORIZED PERSONS WITH A GENUINE NEED-TO-KNOW WHO BY THE USE HEREOF ACKNOWLEDGE BEC/ADI OWNERSHIP AND AGREE TO MAINTAIN THIS INFORMATION AND DESIGN IN STRICT CONFIDENCE. BARE PCB P/N ASSY PCB P/N 5 4 3 2 DATE 300 Bear Hill Road Waltham, MA 02451 781-466-8010 A COVER SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 Friday, August 22, 2014 1 4 SHEET 1 OF 8 5 4 3 2 1 MOTOR CONNECTOR UNIVERSAL AC POWER INPUT J1 1 2 3 AC_N [4] AC_L [4] J2 [7] [7] [7] 703W-00/52 MOTOR_U MOTOR_V MOTOR_W 1 2 3 4 1757268 GND_EARTH GND_EARTH D D P6 181 182 183 184 185 186 TP2 1 BL [3] 1 TP101 1 TP102 HALL_U_BUF [6] EN_PWM [3] W_IN RESOLVER SENSOR CONNECTOR J5 [6] [6] [6] [6] [6] [6] [3] 1 TP103 1 TP104 1 TP106 [3] V_IN [3] SPI0_MOSI [6] SINC0_CLK1 SINC0_D1 [7] [7] SCL R209 0 1 TP109 1 1 1 1 1 1 TP115 TP116 TP117 TP118 TP119 TP120 1 [3,6] TP122 1 1 +5V SPI0_SEL3_RDC [6] CHANNEL_B_BUF [6] SINC0_D3 C [7] R208 DNP C149 0.1uF D3 C152 0.1uF DGND DGND [6] [6] TP125 TP127 CHANNEL_A /CHANNEL_A [6] [6] [6] 3 6 1 2 4 HALL_U HALL_V HALL_W +5V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TP129 TP131 TP133 TP135 TP137 TP139 TP141 TP143 TP145 TP147 TP149 [7] MOTOR_U_ISENSE TP151 TP153 [7] MOTOR_W_ISENSE TP155 1 TP157 TP173 TP159 1 TP161 TP174 TP163 1 TP165 TP177 1 TP166 TP179 1 TP181 1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 119 [7] MOTOR_V_ISHUNT /POWER_ON_RESET [6] +3.3V +5V TP183 1 1 1 TP169 TP171 187 188 189 190 191 192 DGND A +5V 121 122 123 124 125 126 127 128 AGND 4 TPD2E001DRYR D2 TPD3E001DRYR +5V 1 P9 QTH-090-01-F-D-A 5 1 2 3 4 5 6 1803316 U_IN Test Point DGND 1 2 3 4 5 6 SIN SIN_LO COS COS_LO EXC EXC_LO DGND 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 119 DGND 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 R3 1.00K R4 1.00K 2 R5 1.00K J3 MOTOR_W_ISHUNT [7] 1 TP172 1 TP175 1 TP176 1 TP178 1 TP180 1 TP182 1 2 3 4 5 6 7 8 9 10 11 12 B 1803374 MOTOR_V_ISENSE [7] C150 0.1uF DGNDGND_EARTH C151 0.1uF DGND [6] CHANNEL_INDEX [6] /CHANNEL_INDEX 1 3 6 [6] [6] 3 6 CHANNEL_B /CHANNEL_B DGND TP184 TPD2E001DRYR D4 TPD2E001DRYR D5 ENCODER & HALL CONNECTOR DGND DGND 300 BEAR HILL ROAD WALTHAM, MA 02451 781-466-8010 +5V A CONNECTOR INTERFACE 121 122 123 124 125 126 127 128 QTH-060-01-F-D-A F1 350mA DGND 1 187 188 189 190 191 192 [3] [3] 6 181 182 183 184 185 186 /I_TRIP BH 4 B 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 3 C 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172 174 176 178 180 1 ENCODER / RESOLVER SELECT SWITCH 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 119 121 123 125 127 129 131 133 135 137 139 141 143 145 147 149 151 153 155 157 159 161 163 165 167 169 171 173 175 177 179 1 AH 4 [3] 4 1 3 5 7 9 [3] AL 11 13 [3] CH 15 17 [3] CL 19 21 [3] EN_PFC 23 25 [6] HALL_V_BUF 27 29 [6] HALL_W_BUF 31 33 [3] INRUSH_SLATER 35 37 [6] /SAMPLE 39 41 1 TP105 43 45 [6] LOT 47 3 [6] DOS 49 2 SW3 1 100AWSP1T1B4M2RE 51 [6] CHANNEL_B_BUF 53 [6] SPI0_SCK 55 57 [6] SPI0_MISO 59 61 [7] SINC0_CLK0 63 [7] SINC0_D0 65 [7] SINC0_D2 67 1 TP108 69 [6] CHANNEL_INDEX_BUF 71 [6] CHANNEL_A_BUF 73 1 TP110 75 1 TP111 77 1 TP112 79 1 TP113 81 1 TP114 83 [3,6] SDA 85 1 TP121 87 1 TP123 89 91 1 TP124 93 1 TP126 95 97 99 1 TP128 101 1 TP130 103 1 TP132 105 1 TP134 107 1 TP136 109 1 TP138 111 1 TP140 113 1 TP142 115 1 TP144 117 1 TP146 119 1 TP148 121 1 TP150 123 1 TP152 125 1 TP154 127 1 TP156 129 1 TP158 131 1 TP160 133 1 TP162 135 1 TP164 137 139 141 143 145 147 149 151 1 TP167 153 155 157 +5V +3.3V 159 161 163 165 167 169 171 173 175 177 1 TP168 179 1 TP170 1 TP100 SIZE CAGE CODE DWG NO REV 3022G01 DGND C 1NST2 AGND 3 2 Friday, August 22, 2014 1 4 SHEET 2 OF 8 5 4 3 2 1 +15V_ISO +5V_ISO R162 49.9 HIGH SIDE ISOLATION D C4 +5V_ISO U3 +3.3V 8 SIGNAL ISOLATOR 0.1uF R114 10.0K +3.3V C6 C5 0.1uF U100 DGND [2] [2] [2] 1 7 2 8 TP14 3 4 5 U_IN_ISO V_IN_ISO W_IN_ISO 7 GND_ISO U_IN V_IN W_IN 7 PG 40.2K GND_ISO 4 NC ADP7102 R10 15 9 GND2 GND2 GND_ISO GND_ISO +5V ISOLATED POWER @ 55mA max ADUM1300CRWZ 1 DGND GND_ISO GND_ISO +3.3V ISOLATED POWER DGND +3.3V_ISO +5V_ISO R6 D26 2 1N4148W-7-F 1 C +5V_ISO 3 4 5 EN_PWM [2] 6 /I_TRIP +3.3V U6 3 4 5 AL BL CL 7 6 2 8 VDD1 16 VDD2 VIA VIB VIC 14 13 12 VOA VOB VOC DISABLE NC R12 1.00K 2 8 R189 1.00K VDD1 VDD2 VIA VIB VIC VOA VOB VOC VOD VID EN1 EN2 GND1 GND1 GND2 GND2 GND_ISO GND_ISO 14 13 12 INRUSH_SLATER_ISO 11 +3.3V ISOLATED POWER @ 45mA max C89 [4] /I_TRIP_ISO 0.1uF [5] +5V_ISO 10 GND_ISO 15 9 U19 1 R64 DGND DGND R115 10.0K 22 4 EN_PFC_ISO 2 JP1 68000-103HLF [4,8] DGND /EN_PFC_ISO_5V DGND SN74LVC1G08DCKR GND_ISO JP1 PFC Bypass Setting 1-2 - Software Control (High Enable, Low Disable) 2-3 - Manual Control (Enable PFC) No Jumper - Manual Control (Disable PFC) ADUM1310 DGND [4,8] Q8 2SK3018 1 15 9 GND2 GND2 GND_ISO GND_ISO EN_PWM_ISO [5] ADUM1401 [5] [5] [5] 11 NC GND1 GND1 AL_ISO BL_ISO CL_ISO 10 CTRL2 7 R11 1.00K GND_ISO ADP121 2 1 1.0uF GND 1N4148W-7-F D6 C CMD15-21SRC/TR8 4 +3.3V_ISO 16 1 2 3 DGND [2] [2] [2] 1 [2] INRUSH_SLATER 0.1uF C14 NC 3 0.1uF 0.1uF EN_PFC R119 10.0K 2 VOUT EN 3 [2] C12 C11 1.0uF VIN 0.1uF 5 DGND [2] 3 5 U4 +5V_ISO +3.3V R118 10.0K D27 C9 R13 2.20K C13 1 +3.3V C8 LOW SIDE ISOLATION 2 1 1 +3.3V 2.20K U5 2 +5V_USB SIGNAL ISOLATOR R185 10.0K 1 13K TP29 ADUM1310 +3.3V 2 R9 EN/UVLO [2] [2] [2] 2.20K 11 NC GND1 GND1 DGND SENSE/ADJ GND GND R1 2 10 VE2 NC 2 8 15 9 3 6 14 13 12 VOA VOB VOC NC 0.1uF 16 VDD2 VIA VIB VIC 6 GND2 GND2 1 [5] GND_ISO [5] [5] [5] [5] [5] 11 NC GND1 GND1 AH_ISO BH_ISO CH_ISO VDD1 10 CTRL2 NC GND_ISO 14 13 12 VOA VOB VOC DISABLE 6 16 VDD2 VIA VIB VIC 5 1.0uF U94 C170 1 VDD1 3 4 5 AH BH CH C171 GND_ISO 1 VOUT C3 +5V_ISO 0.1uF R116 10.0K VIN 9 R117 10.0K D1 CMD15-21SRC/TR8 EP +3.3V D 1.0uF +5V ISOLATED POWER GND_ISO GND_ISO +5V ANALOG POWER GND_ISO +5V +5VA B B 0.06ohm EXT_15V 1 2 J12 EXTERNAL 15V C15 10uF 1 2 4 3 C16 10uF L2 22-23-2021 I2C ISOLATION +3.3V DGND +3.3V_ISO AGND GND_ISO +3.3V C17 0.1uF 2 +5V GND_ISO L6 5 6 SDA SCL 4 2 8 TP16 A 1 1 7 TP17 1 VDD1 VDD2 SDA1 SCL1 SDA2 SCL2 NC NC NC GND1 GND1 NC NC NC GND2 GND2 R05P215S C137 10uF 14 +VIN +VOUT -VIN -VOUT C98 10uF 12 uH C99 10uF 1 C138 10uF R163 1.2K BAT54C R164 5.49K DGND AGND 3 3 L7 7 5 12 11 SDA_ISO [5,8] SCL_ISO [5,8] TP18 15 13 10 U41 1 GND_ISO DGND TL431AIPK 1 2 [2,6] [2,6] R16 R17 10.0K 10.0K U7 3 U12 12 uH 1 2 R15 R14 10.0K 10.0K 600ohm +15V_ISO D24 0.1uF DGND +3.3VA L5 C18 +15V ISOLATED POWER @ 132mA max TP19 16 9 R165 1.00K 300 BEAR HILL ROAD WALTHAM, MA 02451 781-466-8010 1 A ADUM2250 DGND GND_ISO C70 C71 DNP 100pF GND_ISO GND_ISO GND_ISO POWER SUPPLIES, ISOLATION SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 5 4 3 2 Friday, August 22, 2014 1 4 SHEET 3 OF 8 5 4 3 2 1 2 D8 TP3 4 - D + 1AC-REC_SENSE LMB6S-TP 3 1 D9 R18 470k R19 100 TP4 D VS-8EWS08SPBF 1 3 AC-REC 2 R20 1 C19 390 TP6 68pF 1 GND_ISO TP7 FH1 HS1 DCBUS 400uH 3 VX 1 4700pF 4 2 3 D11 C81 10000pF 2.2mH AC_N 1 - C21 0.47uF + 4 TP9 3 C84 4700pF 1 Q1 SPW20N60C3 GATE_Q1 1 C22 0.33uF C82 GND_EARTH 10000pF VIN2 C23 0.33uF R22 10.0K GBU806 R25 25 1 L4 1 + C24 330uF D25 SMCJ400CA R23 470k TP8 780603U06750G 2 R21 470k C20 0.47uF 2 5A D10 8ETX06FPPBF 2 3 4527 AC_L [2] L3 GND_EARTH 1 [2] VIN1 C83 F2 HEATSINK FOR Q1, D10, D11, U9 TP5 1 1 R26 HEATSINK D11 80m CLIP FOR GND_EARTH ILIM K1 +3.3V_ISO 2 C165 CP1 [8] R27 0 0.1uF C26 22uF R31 2.20K 1 4 GND_ISO SN74LVC1G08DCKR 4 2 3 CP4 C27 0.1uF 1 CP5 4 MAX03G 3 GND_ISO [8] SN74LVC1G08DCKR MAX03G PGOOD [8] AC_OK GND_ISO RTD GND_ISO [8] R33 2.20K R34 2.20K 2 DCBUS REDUNDANT OVP Th OFF=1.28V -> 500V Th ON= 1.0V -> 390V R40=390k R39=1k DCBUS AC-REC R38 499k R39 499k R37 499k R36 499k RTD1 33k R35 249k +15V_ISO TP12 1 DCBUS AC-REC_SENSE D13 CMD15-21VGC/TR8 R42 499k R43 499k B D14 CMD15-21VGC/TR8 1 GND_ISO R167 499 R40 140k GND_ISO R41 499k CLIP FOR R32 10.0K 2 [3,8] /EN_PFC_ISO_5V B MAX10G HEATSINK U9 SN74LVC1G32DCKR GND_ISO U99 5 CP3 MAX10G Q2 2SK3018 1 2 [3] INRUSH_SLATER_ISO C GND_ISO 3 5 GND_ISO U92 1 0.1uF CLIP FOR D12 CMD15-21SRC/TR8 0.1uF C174 DCBUS_RTN CP2 C163 +3.3V_ISO GND_ISO CS+ 1 3 +3.3V_ISO [8] HEATSINK Q1, D10 1 2 2 [3,8] EN_PFC_ISO CS- R30 0 2 INRUSH [8] MAX03G TP11 1 5 [8] R29 0 G6RL-1A-DC5 GND_ISO U98 TP10 1 R28 0 3 1 5 C C25 1nF +5V_ISO GND_ISO R44 499k U8 VFB 2 [8] R47 36.5k R46 36.5k C28 100pF R48 36.5k D15 CMD15-21SRC/TR8 C29 100pF 1 2 3 4 [8] C30 4.7uF C31 0.1uF PWM C32 8 7 6 5 R45 10 GATE_Q1 R49 1.00K ADP3634 1 1000pF SD OTW INA OUTA PGND VDD INB OUTB EP [8] VAC 9 OVP [8] GND_ISO GND_ISO GND_ISO GND_ISO GND_ISO GND_ISO DCBUS_RTN A A 300 Bear Hill Road Waltham, MA 02452 781-466-8010 POWER FACTOR CORRECTION SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 5 4 3 2 Friday, August 22, 2014 1 4 SHEET 4 OF 8 5 4 3 2 R194 1 +5V_ISO 560K C172 0.01uF 3 R192 IGBT MODULE R193 5.60K C173 0.01uF D28 BZX84C4V7LT1G 75.0K GND_ISO +5V_ISO C33 10uF 3 + R190 C34 0.1uF 100K R191 20.0K C85 0.047uF D R199 VSW LeU LeV LeW VBV - 4 GND_ISO C40 1.0uF R57 4.99K 2 AD8515 4.99K D17 2.7V 17 [3] CH_ISO R54 10.0K 1 5 3 3 1 + R55 2 R216 221 IGBT_TEMP_SENSE GND_ISO 16 BH_ISO +5V_ISO AL_ISO 18 [3] BL_ISO 19 [3] CL_ISO R56 10.0K [3] R58 10.0K R59 6.80K 20 21 1 GND_ISO 23 HINU VBU HINV VSU 3 R198 5.60K [7] C167 0.01uF D29 BZX84C4V7LT1G 5 C87 0.1uF 7 R195 100K R196 20.0K C88 0.1uF V_IN_ISO [3] U_IN_ISO [3] ADCMP601BKSZ GND_ISO U [7] R204 560K +5V_ISO GND_ISO C168 0.01uF LINV NC NC NC NC 3 6 9 11 R202 R203 5.60K T/Itrip C169 0.01uF D30 BZX84C4V7LT1G 75.0K VSS GND_ISO +5V_ISO IRAMS10UP60A GND_ISO U97 3 + 1 4 - GND_ISO 1 R200 GND_ISO 1 4 - [7] 8 + C39 10uF GND_ISO U96 3 + GND_ISO V LINU LINW GND_ISO +5V_ISO + C37 10uF 5 6 4 HINW TP13 GND_ISO C W 1 3 2 1 U10 [3] Q3 BSS138 C66 0.1uF 2 75.0K VSV 15 AH_ISO 1 2 DCBUS_RTN VBW V+ R197 5 6 12 13 14 R51 R52 R53 10.0K 10.0K 10.0K VCC + C36 10uF GND_EARTH 100K R201 20.0K +5V_ISO C86 0.047uF C ADCMP601BKSZ 2 0.1uF D16 MURS160T3G +5V_ISO GND_ISO 1 22 10 +5V_ISO 0.1uF 560K 3 +5V_ISO C35 [3] ADCMP601BKSZ C166 0.01uF U9 C38 [3] GND_ISO DCBUS IGBT TEMP SENSE W_IN_ISO D GND_ISO R50 10.0K 1 4 - GND_ISO 2 GND_EARTH GND_ISO U95 5 6 1 +15V_ISO +5V_ISO GND_ISO C42 GND_ISO 0.1uF C43 0.1uF GND_ISO R24 0.025 /I_TRIP_ISO 301 3 + C177 0.01uF 1 R63 2 3 ADCMP600 +5V_ISO C134 4.99M 0.1uF GND_ISO 5 R61 1.00K [3] [8] U40 1 EN_PWM_ISO 4 2 PFC_OK B SN74LVC1G08DCKR 3 B R66 10.0K SN74LVC1G08DCKR GND_ISO R68 IDC TRIP = 5A C178 0.01uF 22 4 GND_ISO R69 402K U13 2 GND_ISO DCBUS_RTN GND_ISO 1 4 +5V_ISO [3] U31 5 R121 301 5 R120 GND_ISO GND_ISO DRIVE_EN +3.3V_ISO CURRENT SENSE RESOLUTION: 4A/V, CENTER 1.25V 0V - > 5A 1.25V -> 0A 2.5V -> 5A DCBUS +5V_ISO +1.25VREF_A ADC I2C ADDRESS 1001000 C176 0.1uF R212 20.0K 15 6 R74 R75 10.0K 10.0K R77 10.0K AIN1 AIN2 AIN3 AIN4 A0 A1 A2 NC NC CONVST 0.1uF VBUS_VSENSE VBUS_ISENSE IGBT_TEMP_SENSE R71 499k GND_ISO 1 16 3 + R76 267K AD7417 R78 5.11k R166 221 VBUS_ISENSE 2 - 1 D18 2.7V VBUS_VSENSE U15 GND_ISO AD8515 GAIN = 10 200kHz - Low Pass Filter AD8027ARZ R215 221 4 R72 10.0K GND GND_ISO U33 6 3 7 8 9 10 3 + 1 13 12 11 SDA SCL C47 R213 2.00K 4 2 3 SDA_ISO SCL_ISO OTI 5 [3,8] [3,8] VDD REFIN 4 2 14 5 GND_ISO VBUS_SENSE 2.5V -> 500V 1.25V -> 250V 0.5V -> 100V R70 499k U14 7 8 +5V_ISO 0.1uF R73 10.0K R211 2.00K 3 C46 GND_ISO R214 20.0K <Variant Name> C48 100pF D19 2.7V C175 33pF 300 BEAR HILL ROAD WALTHAM, MA 20451 781-466-8010 1 A GND_ISO A GND_ISO GND_ISO GND_ISO GND_ISO IGBT MOTOR DRIVER SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 5 4 3 2 Friday, August 22, 2014 1 4 SHEET 5 OF 8 5 4 3 2 1 DEFAULT: USING 5V INSTALL R80, DNP R81 +3.3V C49 0.1uF USING EXTERNAL 12V DNP R80, INSTALL R81 U16 R80 5 1 2 [2] C60 4.7uF R82 DNP 0.1uF R85 DNP R152 10 7 [2] CHANNEL_B_BUF + ROUT - C144 0.01uF GND 8 DGND CHANNEL_B R87 6 43 [2] 2 C55 0.015uF R88 100 1 C52 4.7uF C53 0.015uF 18 C54 4.7uF RES1 RES0 5 /CHANNEL_B ADN4662BRZ [2] DGND DGND [2] SPI0_SEL3_RDC DGND [2] +3.3V C61 0.1uF /SAMPLE A1 A0 DGND 1 48 2 3 4 9 10 33 36 37 Y1 7 8 U20 + ROUT - C145 0.01uF GND DGND CHANNEL_INDEX 1 8.192MHz C63 20pF C62 20pF R97 100 5 /CHANNEL_INDEX ADN4662BRZ DGND C [2] [2] DGND [2] [2] [2] [2] RES0 7 [2] CHANNEL_INDEX_BUF 8 2 RES1 VCC R153 10 DGND SIN SIN_LO COS COS_LO R100 R101 R102 R103 DNP DNP DNP DNP [2] [2] ENCODER BUFFER 41 42 45 44 12 13 SPI0_MOSI SPI0_SCK 5 19 40 10.0K EXC_LO DGND U18 U17 VCC C59 0.015uF R86 R83 R147 10.0K 10.0K 10.0K +5V D V_EXT 5-146278-2 V_EXT DVDD AVDD REFOUT REFBYP VDRIVE EXC EXC RES1 RES0 CS RD WR/FSYNC SOE SAMPLE RESET A1 A0 DOS LOT DIR NM B A DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 CLKIN XTALOUT SIN SINLO COS COSLO DB14/SDI DB13/SCLK DB15/SDO 35 34 32 31 30 29 DOS LOT [2] [2] R93 R92 10.0K 10.0K 28 27 26 25 24 23 22 21 20 17 16 15 14 11 1 R89 10.0K C57 0.015uF C56 10uF R84 2.20K C51 120pF 47 46 39 38 [2] 3 DGND +3.3V C50 J9 DNP Q4 BC846BMTF 2 DGND R81 0 R90 3.3 V_EXT R91 4.7 C58 0.1uF R94 10.0K DGND DGND D20 1N4148W-7-F DGND U32A 3 + 1 2 - AD8662 EXC_LO [2] R148 DNP D21 CHANNEL_INDEX_BUF R96 4.7 1N4148W-7-F [2] R149 DNP CHANNEL_B_BUF [2] CHANNEL_A_BUF [2] DGND R99 3.3 R150 DNP 2 /CHANNEL_A ADN4662BRZ EXTERNAL SOURCE CONNECTOR V_EXT +5V +3.3V BC856BMTF Q5 1 SPI0_MISO [2] C 3 GND R79 100 1 2 C143 0.01uF D 2 1 - [2] 2 + ROUT CHANNEL_A 1 7 DGND 8 R151 10 [2] CHANNEL_A_BUF 8 4 VCC R104 2.20K DGND DGND AGND AD2S1210 DGND R/D CONVERTER R95 [2] /POWER_ON_RESET +3.3V C65 10.0K DGND U32B 5 + V_EXT 6 - 0.1uF 7 AD8662 V_EXT R98 10.0K 5 74LVC1G125GW HALL_U [2] C146 0.1uF A0 A1 0 0 1 1 DGND DGND +3.3V C67 0.1uF 0 1 0 1 R107 2.20K DGND CONFIGURATION MODE SETTINGS 3 2 R105 10.0K Mode 1 EXC R109 3.3 C64 120pF Normal mode - position output Normal mode - velocity output Reserved Configuration mode Q6 BC846BMTF [2] 2 4 R110 4.7 2 HALL_U_BUF U22 3 [2] 1 DGND DGND D22 B B 1 1N4148W-7-F 2 74LVC1G125GW HALL_V [2] C147 0.1uF DGND +3.3V C68 R112 3.3 I/O Expander I2C ADDRESS 0100001 +3.3V 5 U24 C132 0.1uF 74LVC1G125GW 2 3 4 HALL_W R146 10.0K [2] C148 0.1uF [2,3] [2,3] 24 DGND 22 23 SCL SDA 1 DGND Vdd SCL SDA INT DGND HALL BUFFER A BC856BMTF Q7 1 U21 HALL_W_BUF R111 4.7 R113 2.20K +3.3V [2] D23 1N4148W-7-F 0.1uF DGND 1 2 RESOLUTION POSITION LSB VELOCITY LSB RES0 RES1 (BITS) (Arc min) (rps) 0 0 10 21.1 4.88 0 1 12 5.3 0.488 1 0 14 1.3 0.06 1 1 16 0.3 0.004 3 DGND DGND [2] 2 4 1 HALL_V_BUF EXC U23 3 [2] RESOLUTION SETTINGS 5 DGND 1 DGND 21 2 3 12 A0 A1 A2 DGND P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 4 5 6 7 8 9 10 11 A0 A1 RES0 RES1 13 14 15 16 17 18 19 20 300 BEAR HILL ROAD WALTHAM, MA 02451 781-466-8010 A BUFFER, RESOLVER TO DIGITAL CONVERTER Vss PCA9555PWR DGND SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 5 4 3 2 Friday, August 22, 2014 1 4 SHEET 6 OF 8 5 4 3 2 CURRENT SENSE: ±6.8A VOUT = 0.375V TO 4.625V CENTER AT 1.25V -6A -> 0.3125V 6A -> 2.1875V -4A -> 0.625V 4A -> 1.875V -2A -> 0.9375V 2A -> 1.5625V Gain = 0.5 +5VA 0A -> 1.25V Cut off frequency C130 0.1uF TP24 = 100kHz R145 - 4 U38 U86A 0.1uF D R129 [5] 1 2 3 W IN1 IN2 IN3 AGND 13 11 12 20.0K 10 9 8 OUT10 OUT9 OUT8 VC OUT GND C131 160pF MOTOR_W 1 R134 C103 68pF R131 AGND 22 AGND AGND TP26 AGND 1 10uF +3.3VA SINC0_D2 +5V C95 U88 4 C107 0.1uF 5 C110 10uF C C109 0.1uF 16 10 C41 10uF C96 0.1uF R158 RCIN RCOUT VSEL 2 8 C111 0.1uF GND1 GND1 DGND GNDISO GNDISO 15 9 C112 10uF C113 0.1uF C114 10uF 5 6 R186 DNP 4 8 0.1uF 1 13 VIN- SINC0_D0 [2] SINC0_CLK0 [2] TP21 R155 0 NC1 NC2 GND1 GND1 9 16 GND2 GND2 FULL RANGE 16 bit, ±6.4A CURRENT SENSE AGND C127 +5VA 0.1uF AGND R141 + 3 - 4 20.0K C73 0.1uF R140 10.0K C126 160pF AGND [5] U27 1 2 3 U AGND R139 10.0K 13 11 12 AGND R138 20.0K Gain = 0.5 IN1 IN2 IN3 OUT10 OUT9 OUT8 VC OUT GND NC NC NC NC R205 0 Cut off frequency = 100kHz 10 9 8 MOTOR_U [2] 4 5 6 7 CAS 6-NP AGND B R123 C100 DNP 100pF R126 C102 51.0K 100pF +5VA 3 - 4 R106 10.0K 2 + U36 +5VA 20.0K 3 + C124 160pF AGND [5] 1 2 3 13 11 12 20.0K C125 160pF +5V_ISO_V IN1 IN2 IN3 OUT10 OUT9 OUT8 VC OUT GND NC NC NC NC AGND C45 +5V R160 4 C117 0.1uF 5 C120 10uF C118 0.1uF 6 2 8 VISO VISO 13 GND1 GND1 GNDISO GNDISO 15 9 C121 0.1uF C122 10uF C115 0.1uF 0.1uF R207 DNP SINC0_D3 3 5 6 4 8 [2] TP22 VDD1 VDD1 VDD2 MDAT VIN+ MCLKIN 14 AGND 1 R156 0 11 13 VIN- SINC0_D1 [2] SINC0_CLK1 [2] TP28 NC1 NC2 GND1 GND1 GND2 GND2 C116 10uF TP23 1 FULL RANGE 16 bit, ±6.4A CURRENT SENSE CURRENT SENSING AGND SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 DGND 4 3 A 1 9 16 ADUM5000ARWZ 5 300 BEAR HILL ROAD WALTHAM, MA 02451 781-466-8010 R157 DNP AD7403RI RCSEL AGND TP27 1 2 10 AD8646 22 AGND 22 +3.3VA U42 R188 DNP VSEL R125 1 7 10 MOTOR_V_ISHUNT [2] 7 C101 8.2pF AGND R187 DNP RCIN RCOUT 4 5 6 7 R128 C97 68pF [2] C94 C136 0.1uF R161 AD8646 MOTOR_V CAS 6-NP U87 16 10 10 9 8 10uF C142 0.1uF C72 10uF C93 0.1uF VDD1 VDD1 5 + 6 - U29 0.05 V AGND 1 7 U85B AGND 1 2 - 0.1uF R122 A U85A C77 AGND R137 10.0K R136 R127 51.0K R124 24.0K 8 1 [2] MOTOR_V_ISENSE C140 0.1uF R108 4 AD8515 5 AGND C119 10uF C 1 +5VA C128 160pF TP25 R154 0 AD7403RI Gain = 0.5 Cut off frequency = 100kHz C123 MDAT U37 +5VA B 1 AGND 11 MCLKIN 2 CURRENT SENSE: ±6.8A VOUT = 0.375V TO 4.625V CENTER AT 1.25V -6A -> 0.3125V 6A -> 2.1875V -4A -> 0.625V 4A -> 1.875V -2A -> 0.9375V 2A -> 1.5625V 0A -> 1.25V 14 VDD2 VIN+ 3 10 R184 DNP CURRENT SENSE: ±6.8A VOUT = 0.375V TO 4.625V CENTER AT 1.25V -6A -> 0.3125V 6A -> 2.1875V -4A -> 0.625V 4A -> 1.875V -2A -> 0.9375V 2A -> 1.5625VAD8515 0A -> 1.25V 1 [2] MOTOR_U_ISENSE 0.1uF TP20 VDD1 VDD1 2 10 C135 0.1uF RCSEL ADUM5000ARWZ 1 7 13 R159 6 [2] U35 5 C108 10uF VISO VISO R206 DNP C141 0.1uF +5V_ISO_W AD8646 22 C104 8.2pF CAS 6-NP C44 MOTOR_W_ISHUNT [2] 7 6 - AD8646 [2] 4 5 6 7 NC NC NC NC 5 + 2 - U25 0.05 U86B AGND 3 + AGND R143 10.0K VDD1 VDD1 100pF R133 51.0K R130 24.0K AGND 1 7 C106 51.0K C139 0.1uF C129 160pF R142 R132 +5VA 20.0K C69 R144 10.0K 2 + 3 100pF 8 1 [2] MOTOR_W_ISENSE +5VA AGND 5 AD8515 C105 DNP 4 1 D R135 1 2 Friday, August 22, 2014 1 4 SHEET 7 OF 8 5 4 3 2 1 D D PFC CONTROLLER I2C ADDRESS 1011000 +3.3V_ISO C7 0.1uF +3.3V_ISO +3.3V_ISO +5V_ISO +5V_ISO C133 PFC_AGND R181 2.20K 1 4 VAC RTD SDA GND_ISO SCL R173 SYNC 0 6 CSCS+ C156 DNP R172 8 9 10.0K GND_ISO R174 7 4 10.0K 3 R176 90.9K PWM2 NC R175 10.0K R178 C160 DNP PSON VFB RES VCORE ADD C10 0.1uF GND_ISO 90.9K PWM OVP OVP C159 DNP [4] 12 C158 DNP AC_OK CS+ DGND [4] CS- PFC_AGND 19 RTD [4] SDA_ISO [3,5] SCL_ISO [3,5] INRUSH [4] GND_ISO U93 1 2 4 PFC_OK 2 [3,4] /EN_PFC_ISO_5V SN74AHCT1G08DCKR [5] C SN74LVC1G32DCKR 18 17 16 GND_ISO PGOOD 15 +3.3V_ISO GND_ISO AC_OK [4] J7 [4] 1 2 14 13 5-146278-2 TP1 PWM 1 [4] R2 10.0K 11 GND_ISO 23 C1 1000pF 21 ADP1047ARQZ-R7 R179 2.20K R180 49.9K EN_PFC_ISO [3,4] GND_ISO GND_ISO PFC_AGND VFB R183 B 22 20 PGND ILIM INRUSH PGOOD C157 DNP R171 10.0K [4] ILIM 5 [4] C155 DNP 10 [4] 0 0.1uF GND_ISO U39 5 VDD 5 2 AGND C154 DNP C R170 R182 2.20K 3 U91 R169 10.0K C153 DNP C164 0.1uF 24 VAC 1 [4] 90.9K 3 R168 R177 10.0K C162 DNP 0 B C161 1000pF GND_ISO PFC_AGND GND_ISO +5V_USB J13 DO NOT POPUPLATE 1 2 3 4 SCL_ISO SDA_ISO Aardvark USB to I2C Interface DNP [3,5] [3,5] PFC_AGND A A 300 Bear Hill Road Waltham, MA 02452 781-466-8010 PFC CONTROLLER SIZE CAGE CODE DWG NO REV 3022G01 C 1NST2 5 4 3 2 Friday, August 22, 2014 1 4 SHEET 8 OF 8