Schematic PDF

5
4
3
2
1
Table of Contents
110/220V FlexMC PCB
PAGE
PAGE
PAGE
PAGE
PAGE
PAGE
PAGE
D
1:
2:
3:
4:
5:
6:
7:
COVER
CONNECTOR INTERFACE
POWER SUPPLIES, ISOLATION
POWER FACTOR CORRECTION
IGBT MOTOR DRIVER, ANALOG TO DIGITAL CONVERTER
BUFFER, RESOLVER TO DIGITAL CONVERTER
CURRENT SENSING
D
C
C
B
B
Revision History
Rev 1: Initial Draft
Rev 2: Update refer to request on changes
Rev 3: Change
Change
Change
Change
R33 R34 to 2.20K
R184, R186, R187, R188 to 0 ohm
C44, C45 to 100pF
R193 R198 R203 to 5.60kohm
Rev 4: Update refer to request of changes
BY
PROPRIETARY NOTICE
A
IR DATE
EXCEPT AS OTHERWISE AGREED
IN WRITING, THE INFORMATION
LAST CHANGE
AND DESIGN DISCLOSED HEREIN
ARE THE PROPERTY OF ANALOG
J. ROONEY
DRAWN BY
DEVICES, INC. (ADI) AND BOSTON
ENGINEERING CORPORATION (BEC).
CHECKED BY
IT MUST NOT BE COPIED OR
DISTRIBUTED OUTSIDE ADI OR BEC
APPROVED BY
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW WHO
BY THE USE HEREOF ACKNOWLEDGE
BEC/ADI OWNERSHIP AND AGREE
TO MAINTAIN THIS INFORMATION AND
DESIGN IN STRICT CONFIDENCE.
BARE PCB P/N
ASSY PCB P/N
5
4
3
2
DATE
300 Bear Hill Road
Waltham, MA 02451
781-466-8010
A
COVER
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
Friday, August 22, 2014
1
4
SHEET
1
OF
8
5
4
3
2
1
MOTOR CONNECTOR
UNIVERSAL AC POWER INPUT
J1
1
2
3
AC_N
[4]
AC_L
[4]
J2
[7]
[7]
[7]
703W-00/52
MOTOR_U
MOTOR_V
MOTOR_W
1
2
3
4
1757268
GND_EARTH
GND_EARTH
D
D
P6
181
182
183
184
185
186
TP2
1
BL
[3]
1
TP101
1
TP102
HALL_U_BUF
[6]
EN_PWM
[3]
W_IN
RESOLVER SENSOR CONNECTOR
J5
[6]
[6]
[6]
[6]
[6]
[6]
[3]
1
TP103
1
TP104
1
TP106
[3]
V_IN
[3]
SPI0_MOSI
[6]
SINC0_CLK1
SINC0_D1
[7]
[7]
SCL
R209 0
1
TP109
1
1
1
1
1
1
TP115
TP116
TP117
TP118
TP119
TP120
1
[3,6]
TP122
1
1
+5V
SPI0_SEL3_RDC [6]
CHANNEL_B_BUF
[6]
SINC0_D3
C
[7]
R208 DNP
C149
0.1uF
D3
C152
0.1uF
DGND
DGND
[6]
[6]
TP125
TP127
CHANNEL_A
/CHANNEL_A
[6]
[6]
[6]
3
6
1
2
4
HALL_U
HALL_V
HALL_W
+5V
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP129
TP131
TP133
TP135
TP137
TP139
TP141
TP143
TP145
TP147
TP149
[7] MOTOR_U_ISENSE
TP151
TP153
[7] MOTOR_W_ISENSE
TP155
1
TP157
TP173
TP159
1
TP161
TP174
TP163
1
TP165
TP177
1
TP166
TP179
1
TP181
1
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
97
99
101
103
105
107
109
111
113
115
117
119
[7] MOTOR_V_ISHUNT
/POWER_ON_RESET [6]
+3.3V
+5V
TP183
1
1
1
TP169
TP171
187
188
189
190
191
192
DGND
A
+5V
121
122
123
124
125
126
127
128
AGND
4
TPD2E001DRYR
D2
TPD3E001DRYR
+5V
1
P9
QTH-090-01-F-D-A
5
1
2
3
4
5
6
1803316
U_IN
Test Point
DGND
1
2
3
4
5
6
SIN
SIN_LO
COS
COS_LO
EXC
EXC_LO
DGND
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
97
99
101
103
105
107
109
111
113
115
117
119
DGND
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
R3
1.00K
R4
1.00K
2
R5
1.00K
J3
MOTOR_W_ISHUNT [7]
1
TP172
1
TP175
1
TP176
1
TP178
1
TP180
1
TP182
1
2
3
4
5
6
7
8
9
10
11
12
B
1803374
MOTOR_V_ISENSE [7]
C150
0.1uF
DGNDGND_EARTH
C151
0.1uF
DGND
[6] CHANNEL_INDEX
[6] /CHANNEL_INDEX
1
3
6
[6]
[6]
3
6
CHANNEL_B
/CHANNEL_B
DGND
TP184
TPD2E001DRYR
D4
TPD2E001DRYR
D5
ENCODER & HALL CONNECTOR
DGND
DGND
300 BEAR HILL ROAD
WALTHAM, MA 02451
781-466-8010
+5V
A
CONNECTOR INTERFACE
121
122
123
124
125
126
127
128
QTH-060-01-F-D-A
F1
350mA
DGND
1
187
188
189
190
191
192
[3]
[3]
6
181
182
183
184
185
186
/I_TRIP
BH
4
B
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
172
174
176
178
180
3
C
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170
172
174
176
178
180
1
ENCODER /
RESOLVER
SELECT
SWITCH
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
97
99
101
103
105
107
109
111
113
115
117
119
121
123
125
127
129
131
133
135
137
139
141
143
145
147
149
151
153
155
157
159
161
163
165
167
169
171
173
175
177
179
1
AH
4
[3]
4
1
3
5
7
9
[3]
AL
11
13
[3]
CH
15
17
[3]
CL
19
21
[3]
EN_PFC
23
25
[6] HALL_V_BUF
27
29
[6] HALL_W_BUF
31
33
[3] INRUSH_SLATER
35
37
[6]
/SAMPLE
39
41
1
TP105
43
45
[6]
LOT
47
3
[6]
DOS
49
2 SW3
1
100AWSP1T1B4M2RE 51
[6] CHANNEL_B_BUF
53
[6]
SPI0_SCK
55
57
[6]
SPI0_MISO
59
61
[7] SINC0_CLK0
63
[7]
SINC0_D0
65
[7]
SINC0_D2
67
1
TP108
69
[6] CHANNEL_INDEX_BUF
71
[6] CHANNEL_A_BUF
73
1
TP110
75
1
TP111
77
1
TP112
79
1
TP113
81
1
TP114
83
[3,6]
SDA
85
1
TP121
87
1
TP123
89
91
1
TP124
93
1
TP126
95
97
99
1
TP128
101
1
TP130
103
1
TP132
105
1
TP134
107
1
TP136
109
1
TP138
111
1
TP140
113
1
TP142
115
1
TP144
117
1
TP146
119
1
TP148
121
1
TP150
123
1
TP152
125
1
TP154
127
1
TP156
129
1
TP158
131
1
TP160
133
1
TP162
135
1
TP164
137
139
141
143
145
147
149
151
1
TP167
153
155
157
+5V
+3.3V
159
161
163
165
167
169
171
173
175
177
1
TP168
179
1
TP170
1
TP100
SIZE
CAGE CODE
DWG NO
REV
3022G01
DGND
C 1NST2
AGND
3
2
Friday, August 22, 2014
1
4
SHEET
2
OF
8
5
4
3
2
1
+15V_ISO
+5V_ISO
R162
49.9
HIGH SIDE ISOLATION
D
C4
+5V_ISO
U3
+3.3V
8
SIGNAL ISOLATOR
0.1uF
R114 10.0K
+3.3V
C6
C5
0.1uF
U100
DGND
[2]
[2]
[2]
1
7
2
8
TP14
3
4
5
U_IN_ISO
V_IN_ISO
W_IN_ISO
7
GND_ISO
U_IN
V_IN
W_IN
7
PG
40.2K
GND_ISO
4
NC
ADP7102
R10
15
9
GND2
GND2
GND_ISO
GND_ISO
+5V ISOLATED POWER @ 55mA max
ADUM1300CRWZ
1
DGND
GND_ISO
GND_ISO
+3.3V ISOLATED POWER
DGND
+3.3V_ISO
+5V_ISO
R6
D26
2
1N4148W-7-F
1
C
+5V_ISO
3
4
5
EN_PWM
[2]
6
/I_TRIP
+3.3V
U6
3
4
5
AL
BL
CL
7
6
2
8
VDD1
16
VDD2
VIA
VIB
VIC
14
13
12
VOA
VOB
VOC
DISABLE
NC
R12
1.00K
2
8
R189
1.00K
VDD1
VDD2
VIA
VIB
VIC
VOA
VOB
VOC
VOD
VID
EN1
EN2
GND1
GND1
GND2
GND2
GND_ISO
GND_ISO
14
13
12
INRUSH_SLATER_ISO
11
+3.3V ISOLATED POWER @ 45mA max
C89
[4]
/I_TRIP_ISO
0.1uF
[5]
+5V_ISO
10
GND_ISO
15
9
U19
1
R64
DGND
DGND
R115
10.0K
22
4
EN_PFC_ISO
2
JP1
68000-103HLF
[4,8]
DGND
/EN_PFC_ISO_5V
DGND
SN74LVC1G08DCKR
GND_ISO
JP1 PFC Bypass Setting
1-2 - Software Control (High Enable, Low Disable)
2-3 - Manual Control (Enable PFC)
No Jumper - Manual Control (Disable PFC)
ADUM1310
DGND
[4,8]
Q8
2SK3018
1
15
9
GND2
GND2
GND_ISO
GND_ISO
EN_PWM_ISO [5]
ADUM1401
[5]
[5]
[5]
11
NC
GND1
GND1
AL_ISO
BL_ISO
CL_ISO
10
CTRL2
7
R11
1.00K
GND_ISO
ADP121
2
1
1.0uF
GND
1N4148W-7-F
D6
C
CMD15-21SRC/TR8
4
+3.3V_ISO
16
1
2
3
DGND
[2]
[2]
[2]
1
[2] INRUSH_SLATER
0.1uF
C14
NC
3
0.1uF
0.1uF
EN_PFC
R119 10.0K
2
VOUT
EN
3
[2]
C12
C11
1.0uF
VIN
0.1uF
5
DGND
[2]
3
5
U4
+5V_ISO
+3.3V
R118 10.0K
D27
C9
R13 2.20K
C13
1
+3.3V
C8
LOW SIDE ISOLATION
2
1
1
+3.3V
2.20K
U5
2
+5V_USB
SIGNAL ISOLATOR
R185 10.0K
1
13K
TP29
ADUM1310
+3.3V
2
R9
EN/UVLO
[2]
[2]
[2]
2.20K
11
NC
GND1
GND1
DGND
SENSE/ADJ
GND
GND
R1
2
10
VE2
NC
2
8
15
9
3
6
14
13
12
VOA
VOB
VOC
NC
0.1uF
16
VDD2
VIA
VIB
VIC
6
GND2
GND2
1
[5]
GND_ISO
[5]
[5]
[5]
[5]
[5]
11
NC
GND1
GND1
AH_ISO
BH_ISO
CH_ISO
VDD1
10
CTRL2
NC
GND_ISO
14
13
12
VOA
VOB
VOC
DISABLE
6
16
VDD2
VIA
VIB
VIC
5
1.0uF
U94
C170
1
VDD1
3
4
5
AH
BH
CH
C171
GND_ISO
1
VOUT
C3
+5V_ISO
0.1uF
R116 10.0K
VIN
9
R117 10.0K
D1 CMD15-21SRC/TR8
EP
+3.3V
D
1.0uF
+5V ISOLATED POWER
GND_ISO
GND_ISO
+5V ANALOG POWER
GND_ISO
+5V
+5VA
B
B
0.06ohm
EXT_15V
1
2
J12
EXTERNAL 15V
C15
10uF
1
2
4
3
C16
10uF
L2
22-23-2021
I2C ISOLATION
+3.3V
DGND
+3.3V_ISO
AGND
GND_ISO
+3.3V
C17
0.1uF
2
+5V
GND_ISO
L6
5
6
SDA
SCL
4
2
8
TP16
A
1
1
7
TP17
1
VDD1
VDD2
SDA1
SCL1
SDA2
SCL2
NC
NC
NC
GND1
GND1
NC
NC
NC
GND2
GND2
R05P215S
C137
10uF
14
+VIN +VOUT
-VIN -VOUT
C98
10uF
12 uH
C99
10uF
1
C138
10uF
R163
1.2K
BAT54C
R164
5.49K
DGND
AGND
3
3
L7
7
5
12
11
SDA_ISO
[5,8]
SCL_ISO
[5,8]
TP18
15
13
10
U41
1
GND_ISO
DGND
TL431AIPK
1
2
[2,6]
[2,6]
R16
R17
10.0K 10.0K
U7
3
U12
12 uH
1
2
R15
R14
10.0K 10.0K
600ohm
+15V_ISO
D24
0.1uF
DGND
+3.3VA
L5
C18
+15V ISOLATED POWER @ 132mA max
TP19
16
9
R165
1.00K
300 BEAR HILL ROAD
WALTHAM, MA 02451
781-466-8010
1
A
ADUM2250
DGND
GND_ISO
C70
C71
DNP
100pF
GND_ISO
GND_ISO
GND_ISO
POWER SUPPLIES, ISOLATION
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
5
4
3
2
Friday, August 22, 2014
1
4
SHEET
3
OF
8
5
4
3
2
1
2
D8
TP3
4 -
D
+ 1AC-REC_SENSE
LMB6S-TP
3
1
D9
R18
470k
R19 100
TP4
D
VS-8EWS08SPBF
1
3
AC-REC
2
R20
1
C19
390
TP6
68pF
1
GND_ISO
TP7
FH1
HS1
DCBUS
400uH
3
VX
1
4700pF
4
2
3
D11
C81
10000pF
2.2mH
AC_N
1 -
C21
0.47uF
+ 4
TP9
3
C84
4700pF
1
Q1
SPW20N60C3
GATE_Q1 1
C22
0.33uF
C82
GND_EARTH
10000pF
VIN2
C23
0.33uF
R22
10.0K
GBU806
R25 25
1
L4
1
+ C24
330uF
D25
SMCJ400CA
R23
470k
TP8
780603U06750G
2
R21
470k
C20
0.47uF
2
5A
D10 8ETX06FPPBF
2
3
4527
AC_L
[2]
L3
GND_EARTH
1
[2]
VIN1
C83
F2
HEATSINK FOR
Q1, D10, D11, U9
TP5
1
1
R26
HEATSINK
D11
80m
CLIP FOR
GND_EARTH
ILIM
K1
+3.3V_ISO
2
C165
CP1
[8]
R27 0
0.1uF
C26
22uF
R31
2.20K
1
4
GND_ISO
SN74LVC1G08DCKR
4
2
3
CP4
C27
0.1uF
1
CP5
4
MAX03G
3
GND_ISO
[8]
SN74LVC1G08DCKR
MAX03G
PGOOD [8]
AC_OK
GND_ISO
RTD
GND_ISO
[8]
R33
2.20K
R34
2.20K
2
DCBUS
REDUNDANT OVP
Th OFF=1.28V -> 500V
Th ON= 1.0V -> 390V
R40=390k
R39=1k
DCBUS
AC-REC
R38
499k
R39
499k
R37
499k
R36
499k
RTD1
33k
R35
249k
+15V_ISO
TP12
1
DCBUS
AC-REC_SENSE
D13
CMD15-21VGC/TR8
R42
499k
R43
499k
B
D14
CMD15-21VGC/TR8
1
GND_ISO
R167
499
R40
140k
GND_ISO
R41
499k
CLIP FOR
R32
10.0K
2
[3,8] /EN_PFC_ISO_5V
B
MAX10G
HEATSINK
U9
SN74LVC1G32DCKR
GND_ISO
U99
5
CP3
MAX10G
Q2
2SK3018
1
2
[3] INRUSH_SLATER_ISO
C
GND_ISO
3
5
GND_ISO
U92
1
0.1uF
CLIP FOR
D12
CMD15-21SRC/TR8
0.1uF
C174
DCBUS_RTN
CP2
C163
+3.3V_ISO
GND_ISO
CS+
1
3
+3.3V_ISO
[8]
HEATSINK
Q1, D10
1
2
2
[3,8] EN_PFC_ISO
CS-
R30
0
2
INRUSH
[8]
MAX03G
TP11
1
5
[8]
R29
0
G6RL-1A-DC5
GND_ISO
U98
TP10
1
R28
0
3
1
5
C
C25 1nF
+5V_ISO
GND_ISO
R44
499k
U8
VFB
2
[8]
R47
36.5k
R46
36.5k
C28
100pF
R48
36.5k
D15
CMD15-21SRC/TR8
C29
100pF
1
2
3
4
[8]
C30
4.7uF
C31
0.1uF
PWM
C32
8
7
6
5
R45 10
GATE_Q1
R49
1.00K
ADP3634
1
1000pF
SD
OTW
INA
OUTA
PGND
VDD
INB
OUTB
EP
[8]
VAC
9
OVP
[8]
GND_ISO
GND_ISO
GND_ISO
GND_ISO
GND_ISO
GND_ISO
DCBUS_RTN
A
A
300 Bear Hill Road
Waltham, MA 02452
781-466-8010
POWER FACTOR CORRECTION
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
5
4
3
2
Friday, August 22, 2014
1
4
SHEET
4
OF
8
5
4
3
2
R194
1
+5V_ISO
560K
C172 0.01uF
3
R192
IGBT MODULE
R193
5.60K
C173 0.01uF
D28
BZX84C4V7LT1G
75.0K
GND_ISO
+5V_ISO
C33
10uF
3 +
R190
C34
0.1uF
100K
R191
20.0K
C85
0.047uF
D
R199
VSW
LeU
LeV
LeW
VBV
-
4
GND_ISO
C40
1.0uF
R57
4.99K
2
AD8515
4.99K
D17
2.7V
17
[3]
CH_ISO
R54 10.0K
1
5
3
3
1
+
R55
2
R216 221
IGBT_TEMP_SENSE
GND_ISO
16
BH_ISO
+5V_ISO
AL_ISO
18
[3]
BL_ISO
19
[3]
CL_ISO
R56
10.0K
[3]
R58
10.0K
R59
6.80K
20
21
1
GND_ISO
23
HINU
VBU
HINV
VSU
3
R198
5.60K
[7]
C167 0.01uF
D29
BZX84C4V7LT1G
5
C87
0.1uF
7
R195
100K
R196
20.0K
C88
0.1uF
V_IN_ISO
[3]
U_IN_ISO
[3]
ADCMP601BKSZ
GND_ISO
U
[7]
R204
560K
+5V_ISO
GND_ISO
C168 0.01uF
LINV
NC
NC
NC
NC
3
6
9
11
R202
R203
5.60K
T/Itrip
C169 0.01uF
D30
BZX84C4V7LT1G
75.0K
VSS
GND_ISO
+5V_ISO
IRAMS10UP60A
GND_ISO
U97
3 +
1
4 -
GND_ISO
1
R200
GND_ISO
1
4 -
[7]
8
+ C39
10uF
GND_ISO
U96
3 +
GND_ISO
V
LINU
LINW
GND_ISO
+5V_ISO
+ C37
10uF
5
6
4
HINW
TP13
GND_ISO
C
W
1
3
2
1
U10
[3]
Q3
BSS138
C66
0.1uF
2
75.0K
VSV
15
AH_ISO
1
2
DCBUS_RTN
VBW
V+
R197
5
6
12
13
14
R51
R52
R53
10.0K 10.0K 10.0K
VCC
+ C36
10uF
GND_EARTH
100K
R201
20.0K
+5V_ISO
C86
0.047uF
C
ADCMP601BKSZ
2
0.1uF
D16
MURS160T3G
+5V_ISO
GND_ISO
1
22
10
+5V_ISO
0.1uF
560K
3
+5V_ISO
C35
[3]
ADCMP601BKSZ
C166 0.01uF
U9
C38
[3]
GND_ISO
DCBUS
IGBT TEMP SENSE
W_IN_ISO
D
GND_ISO
R50
10.0K
1
4 -
GND_ISO
2
GND_EARTH
GND_ISO
U95
5
6
1
+15V_ISO
+5V_ISO
GND_ISO
C42
GND_ISO
0.1uF
C43
0.1uF
GND_ISO
R24
0.025
/I_TRIP_ISO
301
3 +
C177
0.01uF
1
R63
2
3
ADCMP600
+5V_ISO
C134
4.99M
0.1uF
GND_ISO
5
R61 1.00K
[3]
[8]
U40
1
EN_PWM_ISO
4
2
PFC_OK
B
SN74LVC1G08DCKR
3
B
R66
10.0K
SN74LVC1G08DCKR
GND_ISO
R68
IDC TRIP = 5A
C178
0.01uF
22
4
GND_ISO
R69
402K
U13
2
GND_ISO
DCBUS_RTN
GND_ISO
1
4 +5V_ISO
[3]
U31
5
R121
301
5
R120
GND_ISO
GND_ISO
DRIVE_EN
+3.3V_ISO
CURRENT SENSE
RESOLUTION: 4A/V, CENTER 1.25V
0V - > 5A
1.25V -> 0A
2.5V -> 5A
DCBUS
+5V_ISO
+1.25VREF_A
ADC I2C ADDRESS
1001000
C176 0.1uF
R212 20.0K
15
6
R74 R75
10.0K 10.0K R77
10.0K
AIN1
AIN2
AIN3
AIN4
A0
A1
A2
NC
NC
CONVST
0.1uF
VBUS_VSENSE
VBUS_ISENSE
IGBT_TEMP_SENSE
R71
499k
GND_ISO
1
16
3 +
R76
267K
AD7417
R78
5.11k
R166 221
VBUS_ISENSE
2 -
1
D18
2.7V
VBUS_VSENSE
U15
GND_ISO
AD8515
GAIN = 10
200kHz - Low Pass Filter
AD8027ARZ
R215 221
4 R72
10.0K
GND
GND_ISO
U33
6
3
7
8
9
10
3 +
1
13
12
11
SDA
SCL
C47
R213 2.00K
4
2
3
SDA_ISO
SCL_ISO
OTI
5
[3,8]
[3,8]
VDD
REFIN
4
2
14
5
GND_ISO
VBUS_SENSE
2.5V -> 500V
1.25V -> 250V
0.5V -> 100V
R70
499k
U14
7
8
+5V_ISO
0.1uF
R73
10.0K
R211 2.00K
3
C46
GND_ISO
R214 20.0K
<Variant Name>
C48
100pF
D19
2.7V
C175 33pF
300 BEAR HILL ROAD
WALTHAM, MA 20451
781-466-8010
1
A
GND_ISO
A
GND_ISO
GND_ISO
GND_ISO
GND_ISO
IGBT MOTOR DRIVER
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
5
4
3
2
Friday, August 22, 2014
1
4
SHEET
5
OF
8
5
4
3
2
1
DEFAULT: USING 5V
INSTALL R80, DNP R81
+3.3V
C49
0.1uF
USING EXTERNAL 12V
DNP R80, INSTALL R81
U16
R80
5
1
2
[2]
C60
4.7uF
R82
DNP
0.1uF
R85
DNP
R152 10
7
[2] CHANNEL_B_BUF
+
ROUT
-
C144
0.01uF
GND
8
DGND
CHANNEL_B
R87
6
43
[2]
2
C55
0.015uF
R88
100
1
C52
4.7uF
C53
0.015uF
18
C54
4.7uF
RES1
RES0
5
/CHANNEL_B
ADN4662BRZ
[2]
DGND
DGND
[2] SPI0_SEL3_RDC
DGND
[2]
+3.3V
C61
0.1uF
/SAMPLE
A1
A0
DGND
1
48
2
3
4
9
10
33
36
37
Y1
7
8
U20
+
ROUT
-
C145
0.01uF
GND
DGND
CHANNEL_INDEX
1
8.192MHz
C63
20pF
C62
20pF
R97
100
5
/CHANNEL_INDEX
ADN4662BRZ
DGND
C
[2]
[2]
DGND
[2]
[2]
[2]
[2]
RES0
7
[2] CHANNEL_INDEX_BUF
8
2
RES1
VCC
R153 10
DGND
SIN
SIN_LO
COS
COS_LO
R100 R101 R102 R103
DNP DNP DNP DNP
[2]
[2]
ENCODER BUFFER
41
42
45
44
12
13
SPI0_MOSI
SPI0_SCK
5
19
40
10.0K
EXC_LO
DGND
U18
U17
VCC
C59
0.015uF
R86
R83
R147
10.0K 10.0K 10.0K
+5V
D
V_EXT
5-146278-2
V_EXT
DVDD
AVDD
REFOUT
REFBYP
VDRIVE
EXC
EXC
RES1
RES0
CS
RD
WR/FSYNC
SOE
SAMPLE
RESET
A1
A0
DOS
LOT
DIR
NM
B
A
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
DB10
DB11
DB12
CLKIN
XTALOUT
SIN
SINLO
COS
COSLO
DB14/SDI
DB13/SCLK
DB15/SDO
35
34
32
31
30
29
DOS
LOT
[2]
[2]
R93
R92
10.0K 10.0K
28
27
26
25
24
23
22
21
20
17
16
15
14
11
1
R89
10.0K
C57
0.015uF
C56
10uF
R84
2.20K
C51 120pF
47
46
39
38
[2]
3
DGND
+3.3V
C50
J9
DNP
Q4
BC846BMTF
2
DGND
R81
0
R90
3.3
V_EXT
R91
4.7
C58 0.1uF
R94
10.0K
DGND
DGND
D20
1N4148W-7-F
DGND
U32A
3 +
1
2 -
AD8662
EXC_LO
[2]
R148 DNP
D21
CHANNEL_INDEX_BUF
R96
4.7
1N4148W-7-F
[2]
R149 DNP
CHANNEL_B_BUF
[2]
CHANNEL_A_BUF
[2]
DGND
R99
3.3
R150 DNP
2
/CHANNEL_A
ADN4662BRZ
EXTERNAL SOURCE
CONNECTOR
V_EXT
+5V
+3.3V
BC856BMTF
Q5
1
SPI0_MISO
[2]
C
3
GND
R79
100
1
2
C143
0.01uF
D
2
1
-
[2]
2
+
ROUT
CHANNEL_A
1
7
DGND
8
R151 10
[2] CHANNEL_A_BUF
8
4
VCC
R104
2.20K
DGND
DGND
AGND
AD2S1210
DGND
R/D CONVERTER
R95
[2] /POWER_ON_RESET
+3.3V
C65
10.0K
DGND
U32B
5 +
V_EXT
6 -
0.1uF
7
AD8662
V_EXT
R98
10.0K
5
74LVC1G125GW
HALL_U
[2]
C146
0.1uF
A0 A1
0
0
1
1
DGND
DGND
+3.3V
C67
0.1uF
0
1
0
1
R107
2.20K
DGND
CONFIGURATION MODE SETTINGS
3
2
R105 10.0K
Mode
1
EXC
R109
3.3
C64 120pF
Normal mode - position output
Normal mode - velocity output
Reserved
Configuration mode
Q6
BC846BMTF
[2]
2
4
R110
4.7
2
HALL_U_BUF
U22
3
[2]
1
DGND
DGND
D22
B
B
1
1N4148W-7-F
2
74LVC1G125GW
HALL_V
[2]
C147
0.1uF
DGND
+3.3V
C68
R112
3.3
I/O Expander I2C ADDRESS
0100001
+3.3V
5
U24
C132 0.1uF
74LVC1G125GW
2
3
4
HALL_W
R146
10.0K
[2]
C148
0.1uF
[2,3]
[2,3]
24
DGND
22
23
SCL
SDA
1
DGND
Vdd
SCL
SDA
INT
DGND
HALL BUFFER
A
BC856BMTF
Q7
1
U21
HALL_W_BUF
R111
4.7
R113
2.20K
+3.3V
[2]
D23
1N4148W-7-F
0.1uF
DGND
1
2
RESOLUTION POSITION LSB VELOCITY LSB
RES0 RES1
(BITS)
(Arc min)
(rps)
0
0
10
21.1
4.88
0
1
12
5.3
0.488
1
0
14
1.3
0.06
1
1
16
0.3
0.004
3
DGND
DGND
[2]
2
4
1
HALL_V_BUF
EXC
U23
3
[2]
RESOLUTION SETTINGS
5
DGND
1
DGND
21
2
3
12
A0
A1
A2
DGND
P0.0
P0.1
P0.2
P0.3
P0.4
P0.5
P0.6
P0.7
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P1.7
4
5
6
7
8
9
10
11
A0
A1
RES0
RES1
13
14
15
16
17
18
19
20
300 BEAR HILL ROAD
WALTHAM, MA 02451
781-466-8010
A
BUFFER, RESOLVER TO DIGITAL CONVERTER
Vss
PCA9555PWR
DGND
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
5
4
3
2
Friday, August 22, 2014
1
4
SHEET
6
OF
8
5
4
3
2
CURRENT SENSE: ±6.8A
VOUT = 0.375V TO 4.625V
CENTER AT 1.25V
-6A -> 0.3125V
6A -> 2.1875V
-4A -> 0.625V
4A -> 1.875V
-2A -> 0.9375V
2A -> 1.5625V Gain = 0.5
+5VA
0A -> 1.25V
Cut off frequency
C130
0.1uF
TP24
= 100kHz
R145
-
4
U38
U86A
0.1uF
D
R129
[5]
1
2
3
W
IN1
IN2
IN3
AGND
13
11
12
20.0K
10
9
8
OUT10
OUT9
OUT8
VC
OUT
GND
C131 160pF
MOTOR_W
1
R134
C103
68pF
R131
AGND
22
AGND
AGND
TP26
AGND
1
10uF
+3.3VA
SINC0_D2
+5V
C95
U88
4
C107
0.1uF
5
C110
10uF
C
C109
0.1uF
16
10
C41
10uF
C96
0.1uF
R158
RCIN
RCOUT
VSEL
2
8
C111
0.1uF
GND1
GND1
DGND
GNDISO
GNDISO
15
9
C112
10uF
C113
0.1uF
C114
10uF
5
6
R186 DNP
4
8
0.1uF
1
13
VIN-
SINC0_D0
[2]
SINC0_CLK0
[2]
TP21
R155 0
NC1
NC2
GND1
GND1
9
16
GND2
GND2
FULL RANGE 16 bit,
±6.4A CURRENT SENSE
AGND
C127
+5VA
0.1uF AGND
R141
+
3
-
4
20.0K
C73
0.1uF
R140
10.0K
C126
160pF
AGND
[5]
U27
1
2
3
U
AGND
R139 10.0K
13
11
12
AGND
R138
20.0K
Gain = 0.5
IN1
IN2
IN3
OUT10
OUT9
OUT8
VC
OUT
GND
NC
NC
NC
NC
R205
0
Cut off frequency
= 100kHz
10
9
8
MOTOR_U
[2]
4
5
6
7
CAS 6-NP
AGND
B
R123
C100
DNP
100pF
R126
C102
51.0K
100pF
+5VA
3
-
4
R106
10.0K
2
+
U36
+5VA
20.0K
3 +
C124
160pF
AGND
[5]
1
2
3
13
11
12
20.0K
C125 160pF
+5V_ISO_V
IN1
IN2
IN3
OUT10
OUT9
OUT8
VC
OUT
GND
NC
NC
NC
NC
AGND
C45
+5V
R160
4
C117
0.1uF
5
C120
10uF
C118
0.1uF
6
2
8
VISO
VISO
13
GND1
GND1
GNDISO
GNDISO
15
9
C121
0.1uF
C122
10uF
C115
0.1uF
0.1uF
R207 DNP
SINC0_D3
3
5
6
4
8
[2]
TP22
VDD1
VDD1
VDD2
MDAT
VIN+
MCLKIN
14
AGND
1
R156 0
11
13
VIN-
SINC0_D1
[2]
SINC0_CLK1
[2]
TP28
NC1
NC2
GND1
GND1
GND2
GND2
C116
10uF
TP23
1
FULL RANGE 16 bit,
±6.4A CURRENT SENSE
CURRENT SENSING
AGND
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
DGND
4
3
A
1
9
16
ADUM5000ARWZ
5
300 BEAR HILL ROAD
WALTHAM, MA 02451
781-466-8010
R157 DNP
AD7403RI
RCSEL
AGND
TP27
1
2
10
AD8646
22
AGND
22
+3.3VA
U42
R188 DNP
VSEL
R125
1
7
10
MOTOR_V_ISHUNT [2]
7
C101
8.2pF
AGND
R187 DNP
RCIN
RCOUT
4
5
6
7
R128
C97
68pF
[2]
C94
C136
0.1uF
R161
AD8646
MOTOR_V
CAS 6-NP
U87
16
10
10
9
8
10uF
C142 0.1uF
C72
10uF
C93
0.1uF
VDD1
VDD1
5 +
6 -
U29
0.05
V
AGND
1
7
U85B
AGND
1
2 -
0.1uF
R122
A
U85A
C77
AGND
R137 10.0K
R136
R127
51.0K
R124
24.0K
8
1
[2] MOTOR_V_ISENSE
C140 0.1uF
R108
4
AD8515
5
AGND
C119
10uF
C
1
+5VA
C128 160pF
TP25
R154 0
AD7403RI
Gain = 0.5
Cut off frequency
= 100kHz
C123
MDAT
U37
+5VA
B
1
AGND
11
MCLKIN
2
CURRENT SENSE: ±6.8A
VOUT = 0.375V TO 4.625V
CENTER AT 1.25V
-6A -> 0.3125V
6A -> 2.1875V
-4A -> 0.625V
4A -> 1.875V
-2A -> 0.9375V
2A -> 1.5625V
0A -> 1.25V
14
VDD2
VIN+
3
10
R184 DNP
CURRENT SENSE: ±6.8A
VOUT = 0.375V TO 4.625V
CENTER AT 1.25V
-6A -> 0.3125V
6A -> 2.1875V
-4A -> 0.625V
4A -> 1.875V
-2A -> 0.9375V
2A -> 1.5625VAD8515
0A -> 1.25V
1
[2] MOTOR_U_ISENSE
0.1uF
TP20
VDD1
VDD1
2
10
C135
0.1uF
RCSEL
ADUM5000ARWZ
1
7
13
R159
6
[2]
U35
5
C108
10uF
VISO
VISO
R206 DNP
C141 0.1uF
+5V_ISO_W
AD8646
22
C104
8.2pF
CAS 6-NP
C44
MOTOR_W_ISHUNT [2]
7
6 -
AD8646
[2]
4
5
6
7
NC
NC
NC
NC
5 +
2 -
U25
0.05
U86B
AGND
3 +
AGND
R143 10.0K
VDD1
VDD1
100pF
R133
51.0K
R130
24.0K
AGND
1
7
C106
51.0K
C139 0.1uF
C129
160pF
R142
R132
+5VA
20.0K
C69
R144
10.0K
2
+
3
100pF
8
1
[2] MOTOR_W_ISENSE
+5VA
AGND
5
AD8515
C105
DNP
4
1
D
R135
1
2
Friday, August 22, 2014
1
4
SHEET
7
OF
8
5
4
3
2
1
D
D
PFC CONTROLLER I2C ADDRESS
1011000
+3.3V_ISO
C7 0.1uF
+3.3V_ISO
+3.3V_ISO
+5V_ISO
+5V_ISO
C133
PFC_AGND
R181
2.20K
1
4
VAC
RTD
SDA
GND_ISO
SCL
R173
SYNC
0
6
CSCS+
C156 DNP
R172
8
9
10.0K
GND_ISO
R174
7
4
10.0K
3
R176
90.9K
PWM2
NC
R175
10.0K
R178
C160
DNP
PSON
VFB
RES
VCORE
ADD
C10
0.1uF
GND_ISO
90.9K
PWM
OVP
OVP
C159 DNP
[4]
12
C158 DNP
AC_OK
CS+
DGND
[4]
CS-
PFC_AGND
19
RTD
[4]
SDA_ISO
[3,5]
SCL_ISO
[3,5]
INRUSH
[4]
GND_ISO
U93
1
2
4
PFC_OK
2
[3,4] /EN_PFC_ISO_5V
SN74AHCT1G08DCKR
[5]
C
SN74LVC1G32DCKR
18
17
16
GND_ISO
PGOOD
15
+3.3V_ISO
GND_ISO
AC_OK
[4]
J7
[4]
1
2
14
13
5-146278-2
TP1
PWM
1
[4]
R2
10.0K
11
GND_ISO
23
C1
1000pF
21
ADP1047ARQZ-R7
R179
2.20K
R180
49.9K
EN_PFC_ISO
[3,4]
GND_ISO
GND_ISO
PFC_AGND
VFB
R183
B
22
20
PGND
ILIM
INRUSH
PGOOD
C157
DNP
R171 10.0K
[4]
ILIM
5
[4]
C155 DNP
10
[4]
0
0.1uF
GND_ISO
U39
5
VDD
5
2
AGND
C154
DNP
C
R170
R182
2.20K
3
U91
R169
10.0K
C153 DNP
C164
0.1uF
24
VAC
1
[4]
90.9K
3
R168
R177
10.0K
C162 DNP
0
B
C161
1000pF
GND_ISO
PFC_AGND
GND_ISO
+5V_USB
J13
DO NOT POPUPLATE
1
2
3
4
SCL_ISO
SDA_ISO
Aardvark
USB to I2C Interface DNP
[3,5]
[3,5]
PFC_AGND
A
A
300 Bear Hill Road
Waltham, MA 02452
781-466-8010
PFC CONTROLLER
SIZE
CAGE CODE
DWG NO
REV
3022G01
C 1NST2
5
4
3
2
Friday, August 22, 2014
1
4
SHEET
8
OF
8