7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 DESCRIPTION REVISION 2266575 -1 A 2266575 -2 FINE CRIMP HEIGHT ADJUST A 2266575 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266575 -7 A FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT 1338683-8 - - 2119949-1 PNEUMATIC FEED 1338683-8 2119950-1 - 8- 2266575 -4 5-18022-5 8- 2266575 -5 8- 2266575 -4 5-18022-5 5-18022-5 - - - - 8- 2266575 -5 - - - 5-18022-5 1338683-8 - - - - 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338683-8 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST A A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - - - TYPE 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 8 - - - FCI TERMINAL TERMINAL DATA: BLADE TYPE-MALE TERMINAL NAME: WIRE STRIP LENGTH n 4.77-5.53 mm [.188-.218 IN] C TERMINAL APPLICATION SPECIFICATION C15005-CUST Rev U - WIRE STRIP LENGTH - TERMINAL APPLICATION SPECIFICATION - 2113616-1 2113616-2 WIRE SIZE 6.00mm2 5.00mm2 4.00mm2 FCI TERMINAL 54001001 C1__DWG_PN_1_0 C1__DWG_PN_1_1 54001020 C1__DWG_PN_1_2 33400512 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 2113616-3 C1__DWG_PN_2_2 2113616-4 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 FCI TERMINAL 15512730 TE TERMINAL C1__DWG_PN_4_0 1832669-1 2113616-1 C1__DWG_PN_4_1 10762774 C1__DWG_PN_3_2 C1__DWG_PN_4_2 2113616-2 C1__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C15005-CUST Rev U - - INSULATION DIAMETER RANGE - 4.09 MAX [.161 MAX] - - - - - - - TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL 1832669-1 n 4.77-5.53 mm [.188-.218 IN] - FCI CRIMP SPECIFICATION BLADE TYPE-MALE TERMINAL NAME: INSULATION DIAMETER RANGE 4.09 MAX [.161 MAX] FCI TERMINAL TERMINAL DATA: FCI CRIMP SPECIFICATION 2.50+/-0.05 [.098+/-.002] 2.40+/-0.05 [.094+/-.002] 2.30+/-0.05 [.091+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 WIRE SIZE 9 4.8 5.5 6.4 W1__FA_SETTING_1 10 AWG 12 AWG W1__FA_SETTING_2 FCI TERMINAL C2__DWG_PN_1_0 54001001 54001020 C2__DWG_PN_1_1 C2__DWG_PN_1_2 33400512 C2__DWG_PN_1_3 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 2113616-3 2113616-4 W2__DWG_WGAUGE_2 6 FCI TERMINAL C2__DWG_PN_3_0 C2__DWG_PN_4_0 15512730 10762774 C2__DWG_PN_3_1 C2__DWG_PN_3_2 2.45+/-0.05 [.096+/-.002] 2.20+/-0.05 [.087+/-.002] - C2__DWG_PN_4_1 - C2__DWG_PN_4_2 - C2__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 CRIMP HEIGHT REFERENCE SETTING 9 5.3 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 7.2 W2__DWG_CRIMP_HT_2 - - W2__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 6 7 7 8 9 A 2266575 2266575 2266575 2266575 - -4 -4 -5 -6 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. 1 1 1 & 252. 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF AMP 4805 REV 31MAR2000 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 10 12 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 7 - 1 - -77 -7 3.30 . A 66 P LTR DESCRIPTION DATE RELEASED DWN APVD MR 23DEC2014 GB 2063440-1 F F 3.73 mm [.147] REVISIONS DIST A - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266575 -6 7- 2266575 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - -6 1 - -5 1 1 -2 - 2119957-2 8-21084-0 2119640-1 -1 PART NO 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 260 252 250 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 2 1 1 1 1 2 1 3 1 4 2 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2079383-4 1803096-1 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338683-8 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-3 2119085-1 2119092-1 1752356-6 2079383-5 2161328-1 1320908-8 2119959-1 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-1 3-1803056-3 1-2119757-2 2-238011-6 5-2119582-0 455888-3 1803188-5 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 2 1 1 - 1 2 1 1 - 1 2 1 - - 1 1 - - REF REF 2 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 11NOV2014 CHK 11NOV2014 APVD 11NOV2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-22279-3_SIMP 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338683-8 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-3 1 2119085 1 2119092-1 1 1752356-6 2 2079383-5 1 2161328 1 1320908-8 1 2119959-1 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-1 1 3-1803056-3 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-2 1 2-238011-6 1 5-2119582-0 1 455888-3 1 1803188-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119798-1 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 79 78 71 70 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2266575 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR 6 6 A D 59 2 247 246 260 44 7 252 245 35 244 7 53 238 63 2 2 2 2 243 166 50 8 242 2 6 8 59 82 1 136 137 1 34 REF 2 51 C 3 56 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 133 4 33 24 SERVO FEEDER NOT INCLUDED 30 117 REF 2 164 41 67 11 213 A 19 10 79 20 78 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 29 241 CAM POSITIONS 13 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 47 5 66 A 30mm STROKE 70 135 198 B 1.50 [ 0.059 ] REF 52 172 240 - D 163 C - - 62 39 249 A APVD 37 38 56 250 DWN 40 239 PNEUMATIC DATE SEE SHEET 1 - FEED TYPE MECHANICAL DESCRIPTION 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11NOV2014 CHK 11NOV2014 APVD 11NOV2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266575 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266575 -1 DESCRIPTION A 2- 2266575 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266575 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338683-8 2161326-1 - 8- 2266575 -4 5-18022-5 1338683-8 - - 8- 2266575 -5 1338683-8 2119950-1 - 5-18022-5 - 2119949-1 PNEUMATIC FEED 8- 2266575 -4 - 2161326-1 MECHANICAL FEED 8- 2266575 -5 1338683-8 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 2119799-1 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - 8 TYPE - - 7 - - FCI TERMINAL TERMINAL DATA: BLADE TYPE-MALE TERMINAL NAME: WIRE STRIP LENGTH n 4.77-5.53 mm [.188-.218 IN] C TERMINAL APPLICATION SPECIFICATION C15005-CUST Rev U - WIRE STRIP LENGTH - TERMINAL APPLICATION SPECIFICATION - - - TE TERMINAL 1832669-1 2113616-1 2113616-2 WIRE SIZE 6.00mm2 5.00mm2 4.00mm2 FCI TERMINAL 54001001 54001020 C1__DWG_PN_1_1 C1__DWG_PN_1_2 33400512 C1__DWG_PN_1_3 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_0 2113616-3 2113616-4 FCI TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 15512730 10762774 TE TERMINAL 1832669-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 2113616-1 C1__DWG_PN_4_2 2113616-2 C1__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C15005-CUST Rev U - - INSULATION DIAMETER RANGE - 4.09 MAX [.161 MAX] - - 7 - - - - - TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 4.77-5.53 mm [.188-.218 IN] - FCI CRIMP SPECIFICATION BLADE TYPE-MALE TERMINAL NAME: INSULATION DIAMETER RANGE 4.09 MAX [.161 MAX] FCI TERMINAL TERMINAL DATA: FCI CRIMP SPECIFICATION 2.50+/-0.05 [.098+/-.002] 2.40+/-0.05 [.094+/-.002] 2.30+/-0.05 [.091+/-.002] WIRE SIZE CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.8 5.5 9 6.4 W1__FA_SETTING_1 10 AWG 12 AWG W1__FA_SETTING_2 FCI TERMINAL 54001001 C2__DWG_PN_1_0 C2__DWG_PN_1_1 54001020 C2__DWG_PN_1_2 33400512 C2__DWG_PN_1_3 C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL 2113616-3 C2__DWG_PN_2_2 2113616-4 W2__DWG_WGAUGE_2 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 FCI TERMINAL 15512730 - C2__DWG_PN_4_0 - C2__DWG_PN_4_1 10762774 - C2__DWG_PN_4_2 - C2__DWG_PN_2_3 - CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 2.45+/-0.05 [.096+/-.002] 2.20+/-0.05 [.087+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 - 9 5.3 W2__FA_SETTING_1 7.2 - 6 - W2__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266575 -4 2266575 -4 2266575 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - 1 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 2119782 251 ITEM NO P Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 1 1 - - - 1 LTR DESCRIPTION DATE SEE SHEET 1 - 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2079383-4 1803096-1 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-3 1752356-6 2079383-5 2161328-1 1320908-8 2119959-1 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-3 2119805-1 1803095-1 3-1803056-3 1-2119757-2 2-238011-6 5-2119582-0 455888-3 1803188-5 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 2 1 - - 1 2 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, BHSC, RoHS (M4 X 8) EXTENSION PLATE DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 & 152. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 - 2063440-1 F F 3.73 mm [.147] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266575 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266575 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 11NOV2014 CHK 11NOV2014 APVD 11NOV2014 Y.YIN G.BAILEY U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 2 2079383-4 1 1803096-1 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-3 1 1752356-6 2 2079383-5 1 2161328 1 1320908-8 1 2119959-1 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-3 1 2119805-1 1 1803095-1 1 3-1803056-3 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119757-2 1 2-238011-6 1 5-2119582-0 1 455888-3 1 1803188-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 79 78 71 70 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2266575 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 238 A 8 63 249 166 242 2 6 50 1.50 [ 0.059 ] REF 8 163 34 59 82 136 137 C 1 52 172 1 REF TERMINAL SUPPORT LOCATION 2 51 56 C 3 1 4 SERVO LATCH PLATE 70 5 41 240 133 4 135 198 164 66 33 A 67 213 A 30 19 20 10 79 117 REF 2 11 24 SERVO FEEDER NOT INCLUDED B DWN 251 MECHANICAL D DATE 21 78 B 9 1 12 241 13 29 1 ITEM 30 LOCATED AT REAR HOLES 11 CAM POSITIONS 30mm STROKE REF 29 REF 30mm STROKE 30mm STROKE 142 30 141 151 32 34 143 8 1 144 143 10 1 20 11 10.00 [ 0.394 ] 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 11NOV2014 CHK 11NOV2014 APVD 11NOV2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266575 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A