ETC1 DZ5-CA162 Cable end Datasheet

Cable Ends
DZ5
File 9080
CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering Information – Cable Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–7
Ordering Information – Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
DZ5 Cable Ends
Product Description
Introduction
Insulated cable ends contain a tinned copper ferrule fitted with an insulated sleeve. The copper ferrule
holds the core strands of stranded wire and facilitates terminal connections. The insulated plastic sleeve
provides protection between adjacent connections. Also, the insulated sleeve on some cable end types
incorporates an attachment for cable markers.
General Characteristics
•
•
•
•
•
•
Copper ferrule, tin plated to ISO 1337
Halogen-free plastic insulated sleeve
Temperature limits: -20 to 105 °C (-4 to 221 °F)
CE Marked
Conforms to NFC 63-023 or DIN 46228
Some cable ends are UL Component Recognized (File E164872) provided the AT1PA crimping tool
is used to crimp the cable end
Product Description
4 Types
• Single conductor cable ends with insulated sleeve
• Twin conductor cable ends with insulated sleeve
• Single conductor cable ends with insulated sleve and
marker tag
• Single conductor cable ends with insulated sleeve and
clip-in marker tag holder
3 Lengths
• Short: 11 mm, for mini connectors such as those used
with printed circuits
• Medium: 13 mm, for connector or screw clamp industrial
applications
• Long: 16.8 mm, for plug-in terminal applications
3 Packaging Choices
• Dispensing pack: sizes ≥ 2.5 mm2
• Strip of 10 tear-off bags: sizes ≤ 4 mm2
• Individual bags: sizes ≥ 6 mm2
2 Choices for Conformity to Standards
• Products conforming to standard NF C 63-023
• Products conforming to standard DIN 46228
3
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Packaging
3 Packaging Choices
Strip of 10 tear-off bags
for sizes ≥ 0.25 mm2 to ≤ 4 mm2
Individual Bag of 20 or 100 Cable Ends
for sizes 6 mm2 to 50 mm2
Dispensing packs of 200, 100 or 50 Cable Ends
• for sizes 0.5 mm2 to 2.5 mm2 (single conductor cable ends)
• for sizes 2 x 0.7 mm2 to 2 x 2.5 mm2 (twin conductor cable ends)
Dispensing packs are boxed in specially designed cartons, with each carton containing 5 packs.
This packaging method simplifies use by:
•
•
•
•
Avoiding mixing different sized cable ends
Using colored packs which match the color-coded sleeves of the enclosed cable ends
Allowing regulated distribution (A) and quick restorage of unused cable ends (C)
Incorporating a catchment tray for the released cable ends (B)
1 Carton
2 Inspection
Window
3 Dispensing
Pack
4 Catchment
Tray
A
C
B
Gently squeeze the sides of the insulated cable end dispensing packs (3) for a regulated supply of cable
ends into a catchment tray (4). The flow stops as the sides of the pack are released. To facilitate storage,
the dispensing packs are boxed in lots of 5 in a self-feeding carton (1) with a special cut-out in the base
for removing the dispensing packs. An inspection window (2) above the feeder cut-out enables instant
verification of the number of dispensing packs remaining in the carton. The color of the dispensing pack
matches the insulated sleeve color coding of the enclosed Telemecanique cable ends. Selection of the
correct size cable ends (see pages 5 and 7 for color codes) is therefore very quick and simple.
4
© 1998 Square D All Rights Reserved
09/98
DZ5 Cable Ends
Ordering Information
Single Conductor Cable Ends – Packaged in Individual Bag or Bag Strip (NF C 63-023)
Conductor
c.s.a. (mm2)
AWG
a
Color
Type
Dimensions (mm)
øb
øb1 c
c1
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
0.25
26
Yellow
Short
Medium
2.2
2.2
1.2
1.2
11
13
6.2
8.2
1000 (10x100) DZ5-CE002L6
1000 (10x100) DZ5-CE002
0.055 (0.121)
0.060 (0.132)
0.34
24
Green
Short
Medium
2.2
2.2
1.2
1.2
11
13
6.2
8.2
1000 (10x100) DZ5-CE003L6
1000 (10x100) DZ5-CE003
0.055 (0.121)
0.060 (0.132)
0.5
22
White
Short
Medium
Long
3
3
3
1.4
1.4
1.4
11
13
16.8
6.2
8.2
12
1000 (10x100) DZ5-CE005L6UL q
1000 (10x100) DZ5-CE005UL q
1000 (10x100) DZ5-CE005L12
0.085 (0.187)
0.090 (0.198)
0.095 (0.209)
0.75
20
Blue
Short
Medium
3.1
3.1
1.6
1.6
11
13
6.2
8.2
1000 (10x100) DZ5-CE007L6UL q
1000 (10x100) DZ5-CE007UL q
0.095 (0.209)
0.100 (0.221)
1
18
Red
Short
Medium
Long
3.4
3.4
3.4
1.8
1.8
1.8
11.5
13.5
16.8
6.2
8.2
12
1000 (10x100) DZ5-CE010L6 q
1000 (10x100) DZ5-CE010UL q
1000 (10x100) DZ5-CE010L12 q
0.095 (0.209)
0.100 (0.221)
0.150 (0.331)
1.5
16
Black
Short
Medium
Long
4
4
4
2.1
2.1
2.1
11.5
13.5
22.8
6.2
8.2
17.7
1000 (10x100) DZ5-CE015L6UL q
1000 (10x100) DZ5-CE015UL q
1000 (10x100) DZ5-CE0153UL q
0.110 (0.243)
0.120 (0.265)
0.215 (0.474)
2
14
Yellow
Medium
4.2
2.35
14.5
8.2
1000 (10x100) DZ5-CE020
0.135 (0.298)
2.5
14
Grey
Medium
Long
4.6
4.6
2.7
2.7
14.5
24
8.2
17.7
1000 (10x100) DZ5-CE025UL q
1000 (10x100) DZ5-CE0253UL q
0.150 (0.331)
0.254 (0.560)
4
12
Orange Medium
Long
5.5
5.5
3.3
3.3
17.3
25.5
9.8
17.5
1000 (10x100) DZ5-CE042
1000 (10x100) DZ5-CE043
0.300 (0.662)
0.455 (1.003)
6
10
Green
7
7
3.95
3.95
20
26
11.5
17.5
Short Type
Medium Type
DZ5-CE
Ø b1
Øb
c1
c
DZ5-CE
Short Type
Long Type
DZ5-CE
Medium
Long
100
100
DZ5-CE062
DZ5-CE063
0.045 (0.099)
0.065 (0.143)
Ø b1
c1
Øb
Single Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023)
0.5
22
White
Medium
3
1.4
13
8.2
1000 (5x200)
AZ5-CE005
0.140 (0.309)
0.75
20
Blue
Medium
3.1
1.6
13
8.2
1000 (5x200)
AZ5-CE007
0.150 (0.331)
1
18
Red
Medium
3.4
1.8
13.5
8.2
1000 (5x200)
AZ5-CE010
0.165 (0.364)
1.5
16
Black
Medium
4
2.1
13.5
8.2
1000 (5x200)
AZ5-CE015
0.180 (0.397)
2.5
14
Grey
Medium
4.6
2.7
14.5
8.2
1000 (5x200)
AZ5-CE025
0.160 (0.353)
c
AZ5-CE
Twin Conductor Cable Ends – Packaged in Dispensing Pack (NF C 63-023)
2 x 0.50
22
White
2.5 x 4.7
1.4
13
8
500 (5x100)
AZ5-DE005
0.120 (0.265)
2 x 0.75
20
Blue
2.8 x 5
1.8
15
8
500 (5x100)
AZ5-DE007
0.130 (0.287)
2x1
18
Red
3.4 x 5.4
2.05
15
8
500 (5x100)
AZ5-DE010
0.140 (0.309)
2 x 1.5
16
Black
3.6 x 6.6
2.3
15
8
500 (5x100)
AZ5-DE015
0.155 (0.342)
2 x 2.5
14
Grey
4.2 x 7.8
2.9
18.5
10
250 (5x50)
AZ5-DE025
0.145 (0.320)
Ø b1
Øb
c1
Øb
AZ5-DE
c
AZ5-DE
a American Wire Guage
q UL Component Recognized (File E164872) provided the AT1PA2 crimping tool is used to crimp the cable end.
5
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Ordering Information
Single Conductor Cable Ends With Marker Tag (NF C 63-023) c
Conductor
c.s.a. (mm2)
AWG
a
Color
Dimensions (mm)
øb
øb1
c
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
0.25
26
Yellow
2.2
1.2
13
1000 (10x100) DZ5-CA002
0.140 (0.309)
0.34
24
Green
2.2
1.2
13
1000 (10x100) DZ5-CA003
0.140 (0.309)
0.5
22
White
3
1.4
13
1000 (10x100) DZ5-CA005UL q
0.160 (0.352)
0.75
20
Blue
3.1
1.6
13
1000 (10x100) DZ5-CA007UL q
0.160 (0.352)
1
18
Red
3.4
1.8
13.5
1000 (10x100) DZ5-CA010UL q
0.160 (0.352)
1.5
16
Black
4
2.1
13.5
1000 (10x100) DZ5-CA015UL q
0.180 (0.397)
2.5
14
Grey
4.6
2.7
14.5
1000 (10x100) DZ5-CA025UL q
0.250 (0.551)
DZ5-CA0••
17
c
Øb
Ø b1
8
Single Conductor Cable Ends With Clip-In Marker Tag Holder (NF C 63-023) c
Conductor
c.s.a. (mm2)
AWG
a
Color
4
12
Orange Medium
Long
5.5
5.5
3.3
3.3
19.5
25.5
11.5
17.5
6
10
Green
Medium
Long
7
7
3.95
3.95
20
26
11.5
17.5
100
100
DZ5-CA062
DZ5-CA063
0.045 (0.099)
0.065 (0.143)
10
8
Brown
Medium
Long
8.4
8.4
4.95
4.95
21.5
27
12
17.5
100
100
DZ5-CA102
DZ5-CA103
0.057 (0.126)
0.085 (0.187)
16
6
White
Medium
Long
8.8
8.8
6.35
6.35
23.5
29
12
17.5
100
100
DZ5-CA162
DZ5-CA163
0.078 (0.172)
0.100 (0.221)
25
4
Black
Medium
12
8.15
30
17.5
100
DZ5-CA253
0.156 (0.344)
35
2
Red
Medium
Long
13.5
13.5
9
9
30
39
16
25
20
20
DZ5-CA352
DZ5-CA353
0.054 (0.119)
0.060 (0.132)
50
0
Blue
Medium
Long
15.7
15.7
11
11
36
41
20
25
20
20
DZ5-CA502
DZ5-CA503
0.060 (0.132)
0.074 (0.163)
Medium Type
Long Type
DZ5-CA•••
2
4,5
Øb
Øb
Ø b1
c1
c
Type
Dimensions (mm)
øb
øb1 c
c1
Sold in
lots of
Catalog Number
Weight per
lot in kg (lb)
1000 (10x100) DZ5-CA042UL q
1000 (10x100) DZ5-CA043UL q
0.300 (0.662)
0.460 (1.014)
Single Conductor Cable Ends With Clip-In Marker Tag Holder (DIN 46 228) c
Conductor
c.s.a. (mm2)
AWG
a
Color
Type
Dimensions (mm)
øb
øb1 c
c1
10
8
Red
Medium
Long
8.4
8.4
4.95
4.95
21.5
27
12
17.5
16
6
Blue
Medium
Long
9.8
9.8
6.35
6.35
23.5
29
25
4
Yellow
–
12
8.15
35
2
Red
Medium
Long
13.5
13.5
50
0
Blue
Medium
Long
15.7
15.7
Catalog Number
Weight per
lot in kg (lb)
100
100
DZ5-CA102D
DZ5-CA103D
0.060 (0.132)
0.090 (0.198)
12
17.5
100
100
DZ5-CA162D
DZ5-CA163D
0.080 (0.176)
0.100 (0.221)
30
17.5
100
DZ5-CA253D
0.156 (0.344)
9
9
30
39
16
25
20
20
DZ5-CA352D
DZ5-CA353D
0.054 (0.119)
0.060 (0.132)
11
11
36
41
20
25
20
20
DZ5-CA502D
DZ5-CA503D
0.060 (0.132)
0.072 (0.159)
Ø b1
Øb
c1
Sold in
lots of
c
22
Cable end with clip-in
marker tag holder
c Packaged in individual bags or bag strips
a American Wire Guage
q UL Component Recognized (File E164872) provided the AT1PA2 or AT1PA4 crimping tool is used to crimp the cable end.
6
© 1998 Square D All Rights Reserved
09/98
DZ5 Cable Ends
Ordering Information
Single Conductor Cable Ends – Packaged in Individual Bag or Bag Strip (DIN 46 228)
Conductor
c.s.a. (mm2)
AWG
a
Color
Type
Dimensions (mm)
øb
øb1 c
c1
0.5
22
White
Short
Medium
Long
3
3
3
1.4
1.4
1.4
11
13
16.8
Catalog Number
Weight per
lot in kg (lb)
6.2
8.2
12
1000 (10x100) DZ5-CE005L6D
1000 (10x100) DZ5-CE005D
1000 (10x100) DZ5-CE005L12D
0.085 (0.187)
0.090 (0.198)
0.095 (0.209)
0.75
20
Grey
Short
Medium
3.1
3.1
1.6
1.6
11
13
6.2
8.2
1000 (10x100) DZ5-CE007L6D
1000 (10x100) DZ5-CE007D
0.095 (0.209)
0.100 (0.221)
1
18
Red
Short
Medium
Long
3.4
3.4
3.4
1.8
1.8
1.8
11.5
13.5
16.8
6.2
8.2
12
1000 (10x100) DZ5-CE010L6D
1000 (10x100) DZ5-CE010D
1000 (10x100) DZ5-CE010L12D
0.095 (0.209)
0.100 (0.221)
0.150 (0.331)
1.5
16
Black
Short
Medium
Long
4
4
4
2.1
2.1
2.1
11.5
13.5
22.8
6.2
8.2
17.7
1000 (10x100) DZ5-CE015L6D
1000 (10x100) DZ5-CE015D
1000 (10x100) DZ5-CE0153D
0.110 (0.243)
0.120 (0.265)
0.215 (0.474)
2.5
14
Blue
Medium
Long
4.6
4.6
2.7
2.7
14.5
24
8.2
17.7
1000 (10x100) DZ5-CE025D
1000 (10x100) DZ5-CE0253D
0.150 (0.331)
0.254 (0.560)
4
12
Grey
Medium
Long
5.5
5.5
3.3
3.3
17.3
25.5
9.8
17.5
1000 (10x100) DZ5-CE042D
1000 (10x100) DZ5-CE043D
0.300 (0.662)
0.455 (1.003)
6
10
Yellow
Medium
Long
7
7
3.95
3.95
20
26
11.5
17.5
Short Type
Medium Type
DZ5-CE
Ø b1
Øb
c1
c
DZ5-CE
Sold in
lots of
100
100
DZ5-CE062D
DZ5-CE063D
0.045 (0.099)
0.065 (0.143)
Single Conductor Cable Ends – Packaged in Dispensing Pack (DIN 46 228)
0.5
22
White
Medium
3
1.4
13
8.2
1000 (5x200)
AZ5-CE005D
0.140 (0.309)
0.75
20
Grey
Medium
3.1
1.6
13
8.2
1000 (5x200)
AZ5-CE007D
0.150 (0.331)
1
18
Red
Medium
3.4
1.8
13.5
8.2
1000 (5x200)
AZ5-CE010D
0.165 (0.364)
1.5
16
Black
Medium
4
2.1
13.5
8.2
1000 (5x200)
AZ5-CE015D
0.180 (0.397)
2.5
14
Blue
Medium
4.6
2.7
14.5
8.2
500 (5x100)
AZ5-CE025D
0.160 (0.352)
Short Type
Long Type
Ø b1
c1
Øb
DZ5-CE
Twin Conductor Cable Ends – Packaged in Dispensing Pack (DIN 46 228)
c
2 x 0.75
20
Grey
2.8 x 5
1.8
15
8
500 (5x100)
AZ5-DE007D
0.130 (0.287)
2x1
18
Red
3.4 x 5.4
2.05
15
8
500 (5x100)
AZ5-DE010D
0.140 (0.309)
2 x 1.5
16
Black
3.6 x 6.6
2.3
15
8
500 (5x100)
AZ5-DE015D
0.155 (0.342)
2 x 2.5
14
Blue
4.2 x 7.8
2.9
18.5
10
250 (5x50)
AZ5-DE025D
0.145 (0.320)
AZ5-CE
a American Wire Guage
Ø b1
Øb
c1
Øb
AZ5-DE
c
AZ5-DE
7
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Ordering Information
Marking Accessories for Cables and Cable Ends With Marker Attachment
Sold in
lots of
Catalog Number
Weight per lot
in kg (lb)
Adjustable collar type marker holder
for 14 to 2 AWG cables
100
AR1SC01
0.100 (0.221)
Clip-on marker tag a
for cables 1 to 1.5 mm2
100
AR1SC02
0.100 (0.221)
Clip-in marker tag a
for cable ends with holder
100
AR1SC03
0.100 (0.221)
1 set
AR1MB01
0.310 (0.683)
1 card
AR1MB01 p
0.010 (0.022)
1 set
AR1MA01
0.150 (0.331)
1 card
AR1MA01 e
0.010 (0.022)
200
AR1MC01 s
0.010 (0.022)
Description
AR1SC01
AR1SC02
Wallets of 200 markers
for DZ5-CA cable ends
and clip-on marker tags l
Letters c
AR1SC03
Numbers f
Markers
conforming to NF C 93-011
color coding
For rapid clip-on mounting of up to 7 AR1M••• markers.
A to Z (200 of each).
0 to 9 (200 of each).
Each set also includes 400 earth markers (200 Green and 200 Yellow), 200 “+” symbols, 200 “-” symbols and a marker positioning
tool.
p Complete the catalog number with the required letter. A card of 200 yellow markers with black letters is provided.
e Complete the catalog number with the required number. A card of 200 yellow markers with black numbers is provided.
s Complete the catalog number by indicating the color required:
Number
1
2
3
4
5
6
7
8
9
0
Marker Color
Brown Red
Orange Yellow Green Blue
Violet
Grey
White Black
Number Color White Black
Black
Black
Black
Black
Black
Black
Black
White
a
c
f
l
AR1MA01, AR1MB01
AR1MC01•
8
© 1998 Square D All Rights Reserved
09/98
DZ5 Cable Ends
Ordering Information
Cabling Accessories
Description
Application
Catalog Number
Weight per lot
in kg (lb)
Ratchet type crimping tool
for cable ends
For 0.25 to 6 mm2 cables
AT2PA5
0.520 (1.147)
For 10 to 35 mm2 cables
AT2PA6
0.520 (1.147)
Description
Cutting Diameter for Copper/
Aluminum Wires in mm
Catalog Number
Weight per lot
in kg (lb)
Cutting pliers
3.5
AT2PB1
0.200 (0.441)
Description
Shank
Length
in mm
Blade Dimensions
in mm
Catalog Number
Weight
in kg (lb)
100
0.5 x 3.5
AB1TV3
0.030 (0.066)
150
0.8 x 5.5
AB1TV2
0.080 (0.176)
150
1 x 6.5
AB1TV1
0.105 (0.232)
75
0.6 x 3.5
AT2PT1
0.040 (0.088)
100
0.8 x 4
AT2PT2
0.045 (0.099)
100
1 x 5.5
AT2PT3
0.080 (0.176)
150
1.2 x 6.5
AT2PT4
0.140 (0.309)
AT2PA5
AT2PB1
Insulated screwdriver for
slotted head screws
AB1TV•
Screwdriver for
slotted head screws
AT2PT•
9
09/98
© 1998 Square D All Rights Reserved
DZ5 Cable Ends
Ordering Information
Accesories for Markers
Description
Application
Catalog Number
Weight per lot
in kg (lb)
Marker holder
Contains 10 empty
compartments, each capable
of holding 100 AR1-MA01
or AR1-MB01 markers
AT1PS1
0.300 (0.662)
Tool for quick positioning
of AR1-M•01 markers
On cable end tags
AT1PA1
0.010 (0.022)
Description
Application
Catalog Number
Weight per lot
in kg (lb)
Automatic wire stripping tool
Strips 0.08 to 4 mm2 cable,
cuts 0.08 to 6 mm2 conductors.
Adjustable stripping and cutting
length.
AT1PA7
0.165 (0.364)
Automatic wire cutting-stripping tool
Cuts and strips in a single
operation; automatically adapts
to 0.4 to 4 mm2 conductors
without adjustment or selection.
AT2PE1
0.340 (0.750)
Storage case a
Contains 13 compartments for
cable ends and 1 compartment
for AT1PA7 automatic wire striping
tool.
AT1HB2
0.480 (1.058)
Cable end crimping tools
For 0.5 to 16 mm2 cables
AT1PA2
0.210 (0.463)
For 10 to 35 mm2 cables
AT1PA4
0.210 (0.463)
AT1PS1
AT1PA1
Cabling Accessories
AT1PA7
AT2PE1
AT1HB2
a Storage case supplied empty. Order cables ends and stripping tool separately.
AT1PA2
10
© 1998 Square D All Rights Reserved
09/98
Square D Company
8001 Hwy 64 East
Knightdale, NC 27545
(919) 266-3671
www.squared.com
Square D and
are registered trademarks of Square D Company.
Catalog No. 9080CT9701
September 1998
© 1998 Square D
All Rights Reserved.